CN217042601U - Synthesizer is used in polyaniline production - Google Patents

Synthesizer is used in polyaniline production Download PDF

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CN217042601U
CN217042601U CN202220973476.3U CN202220973476U CN217042601U CN 217042601 U CN217042601 U CN 217042601U CN 202220973476 U CN202220973476 U CN 202220973476U CN 217042601 U CN217042601 U CN 217042601U
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fixedly installed
quantitative pump
polyaniline
pipe
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信欣
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Jilin Yinyu Construction Engineering Co.,Ltd.
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Jilin Lu Qi Si Wu Er Technology Co ltd
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Abstract

The utility model provides a synthesizer is used in polyaniline production, including synthetic subassembly, synthetic subassembly includes annular mount pad, outer jacket, roof, reation kettle, spiral cooling tube, coolant liquid water inlet, coolant liquid delivery port, arranges the material pipe, arranges material solenoid valve, agitator motor, baffle, puddler, scraper blade and stirring leaf. The utility model provides a synthesizer, utilize first constant delivery pump with first store in the inside aniline monomer suction reation kettle of bucket, the aniline monomer of squeezing into among the reation kettle is when passing through the baffle, a plurality of through-holes on the baffle drip into reation kettle's inside respectively, replace the manual work with the operation of titrating of aniline monomer at the dilute solution of hydrochloric acid with this, not only can effectively improve work efficiency, can also reduce staff's intensity of labour by a wide margin, make the aniline monomer, the dilute solution of hydrochloric acid, the initiator can the intensive mixing, effectively improve the synthetic efficiency of polyaniline, can effectively improve the polyaniline quality simultaneously.

Description

一种聚苯胺生产用合成装置A kind of synthesis device for polyaniline production

技术领域technical field

本实用新型涉及聚苯胺生产技术领域,特别是涉及一种聚苯胺生产用合成装置。The utility model relates to the technical field of polyaniline production, in particular to a synthesis device for polyaniline production.

背景技术Background technique

聚苯胺,是一种高分子化合物,具有特殊的电学、光学性质,经掺杂后可具有导电性及电化学性能。经一定处理后,可制得各种具有特殊功能的设备和材料,如可作为生物或化学传感器的尿素酶传感器、电子场发射源、较传统锂电极材料在充放电过程中具有更优异的可逆性的电极材料、选择性膜材料、防静电和电磁屏蔽材料、导电纤维、防腐材料等等。聚苯胺因其具有的原料易得、合成工艺简单、化学及环境稳定性好等特点而得到了广泛的研究和应用。Polyaniline is a polymer compound with special electrical and optical properties. After being doped, it can have electrical conductivity and electrochemical properties. After a certain treatment, various devices and materials with special functions can be prepared, such as urease sensors that can be used as biological or chemical sensors, electron field emission sources, and more excellent reversibility in the charging and discharging process than traditional lithium electrode materials. Electrode materials, selective membrane materials, anti-static and electromagnetic shielding materials, conductive fibers, anti-corrosion materials, etc. Polyaniline has been widely researched and applied because of its easy availability of raw materials, simple synthesis process, and good chemical and environmental stability.

目前的聚苯胺生产用合成装置的合成组件采用人工将苯胺单体滴定在盐酸稀溶液的滴定操作,不仅严重影响工作效率,还大幅增强了工作人员的劳动强度,在制备聚苯胺的过程中苯胺单体、盐酸稀溶液、引发剂难以充分混合,严重影响聚苯胺的合成效率,同时影响聚苯胺质量。The synthesis components of the current synthesis device for polyaniline production use manual titration of aniline monomer in dilute hydrochloric acid solution, which not only seriously affects the work efficiency, but also greatly enhances the labor intensity of the staff. In the process of preparing polyaniline, aniline Monomer, dilute hydrochloric acid solution and initiator are difficult to be fully mixed, which seriously affects the synthesis efficiency of polyaniline and affects the quality of polyaniline at the same time.

实用新型内容Utility model content

鉴于以上所述现有技术的缺点,本实用新型的目的在于提供一种聚苯胺生产用合成装置,用于解决现有技术中的聚苯胺生产用合成装置存在的问题。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a synthesis device for polyaniline production, which is used to solve the problems existing in the synthesis device for polyaniline production in the prior art.

为实现上述目的及其他相关目的,本实用新型提供一种聚苯胺生产用合成装置,所述聚苯胺生产用合成装置包括:In order to achieve the above-mentioned purpose and other related purposes, the utility model provides a synthetic device for the production of polyaniline, and the synthetic device for the production of polyaniline comprises:

合成组件,所述合成组件包括环形安装座、外层夹套、顶板、反应釜、螺旋形冷却管、冷却液进水口、冷却液出水口、排料管、排料电磁阀、搅拌电机、挡板、搅拌杆、刮板以及搅拌叶,所述环形安装座的底部固定安装有支腿,所述外层夹套固定安装在所述环形安装座的内侧,所述顶板固定安装在所述外层夹套的顶部,所述反应釜设置在所述外层夹套的内侧,且所述反应釜的上端与所述顶板的底部固定连接,所述螺旋形冷却管套设在所述反应釜的外侧面上,且所述螺旋形冷却管位于所述外层夹套的内侧,所述冷却液进水口以及所述冷却液出水口均固定安装在所述外层夹套的外侧面上,且所述冷却液进水口位于所述冷却液出水口的下方,所述冷却液进水口与所述螺旋形冷却管的一端相连通,所述冷却液出水口与所述螺旋形冷却管的另一端相连通,所述排料管固定安装在所述反应釜的底端底部,且所述排料管延伸至所述外层夹套的底部下方,所述排料管的内部与所述反应釜的内部相连通,所述排料电磁阀固定安装在所述排料管上,所述搅拌电机固定安装在所述顶板的上部,所述挡板固定安装在所述反应釜的内部,且所述挡板靠近所述反应釜的上端设置,所述挡板上均匀开设有若干通孔,所述搅拌杆转动安装在所述顶板上,且所述搅拌杆的上端与所述搅拌电机的转动轴固定连接,所述搅拌杆的底端活动贯穿所述挡板并延伸至所述反应釜的内部底部,所述刮板固定安装在所述搅拌杆上,且所述刮板的底部与所述挡板的上部贴合设置,所述搅拌叶固定安装在所述搅拌杆上,且所述搅拌叶位于所述挡板的下方。Synthetic assembly, the synthetic assembly includes an annular mounting seat, an outer jacket, a top plate, a reaction kettle, a spiral cooling pipe, a cooling liquid inlet, a cooling liquid outlet, a discharge pipe, a discharge solenoid valve, a stirring motor, a stopper Plate, stirring rod, scraper and stirring blade, the bottom of the annular mounting seat is fixedly installed with legs, the outer jacket is fixedly installed on the inner side of the annular mounting seat, and the top plate is fixedly installed on the outer The top of the layer jacket, the reactor is arranged on the inner side of the outer jacket, and the upper end of the reactor is fixedly connected with the bottom of the top plate, and the spiral cooling pipe is jacketed on the reactor and the spiral cooling pipe is located on the inner side of the outer jacket, the cooling liquid inlet and the cooling liquid outlet are fixedly installed on the outer side of the outer jacket, And the cooling liquid water inlet is located below the cooling liquid water outlet, the cooling liquid water inlet is communicated with one end of the spiral cooling pipe, and the cooling liquid water outlet is connected with the other end of the spiral cooling pipe. One end is connected, the discharge pipe is fixedly installed at the bottom of the bottom end of the reaction kettle, and the discharge pipe extends to the bottom of the outer jacket, and the inside of the discharge pipe is connected to the reaction vessel. The inside of the kettle is connected, the discharge solenoid valve is fixedly installed on the discharge pipe, the stirring motor is fixedly installed on the upper part of the top plate, the baffle plate is fixedly installed inside the reaction kettle, and The baffle is set close to the upper end of the reaction kettle, a number of through holes are evenly opened on the baffle, the stirring rod is rotatably mounted on the top plate, and the upper end of the stirring rod is in contact with the stirring motor. The rotating shaft is fixedly connected, the bottom end of the stirring rod moves through the baffle plate and extends to the inner bottom of the reactor, the scraper is fixedly installed on the stirring rod, and the bottom of the scraper is connected to the bottom of the reactor. The upper part of the baffle is fitted and arranged, the stirring blade is fixedly installed on the stirring rod, and the stirring blade is located below the baffle.

优选的,所述合成组件还包括苯胺单体供应组件,所述苯胺单体供应组件包括第一储放桶、第一定量泵、第一连接管以及第一电磁阀,所述第一储放桶固定安装在所述环形安装座的上部,所述第一定量泵固定安装在所述第一储放桶的顶部,且所述第一定量泵的进液口通过管道与所述第一储放桶的内部底部相连通,所述第一连接管的一端与所述第一定量泵的出液口相连通,且所述第一连接管的另一端与所述反应釜的内部上部相连通,所述第一电磁阀安装在所述第一连接管上。Preferably, the synthesis component further includes an aniline monomer supply component, the aniline monomer supply component includes a first storage tank, a first quantitative pump, a first connecting pipe and a first solenoid valve, the first storage tank The bucket is fixedly installed on the upper part of the annular mounting seat, the first quantitative pump is fixedly installed on the top of the first storage bucket, and the liquid inlet of the first quantitative pump is connected to the The inner bottom of the first storage bucket is communicated, one end of the first connection pipe is communicated with the liquid outlet of the first quantitative pump, and the other end of the first connection pipe is communicated with the outlet of the reactor. The upper part of the interior is communicated, and the first solenoid valve is installed on the first connecting pipe.

优选的,所述合成组件还包括盐酸稀溶液供应组件,所述盐酸稀溶液供应组件包括第二储放桶、第二定量泵、第二连接管以及第二电磁阀,所述第二储放桶固定安装在所述环形安装座的上部,所述第二定量泵固定安装在所述第二储放桶的顶部,且所述第二定量泵的进液口通过管道与所述第二储放桶的内部底部相连通,所述第二连接管的一端与所述第二定量泵的出液口相连通,且所述第二连接管的另一端与所述反应釜的内部上部相连通,所述第二电磁阀安装在所述第二连接管上。Preferably, the synthesis component further includes a dilute hydrochloric acid solution supply component, and the dilute hydrochloric acid solution supply component includes a second storage tank, a second quantitative pump, a second connecting pipe and a second solenoid valve, the second storage tank The bucket is fixedly installed on the upper part of the annular mounting seat, the second quantitative pump is fixedly installed on the top of the second storage bucket, and the liquid inlet of the second quantitative pump is connected to the second storage bucket through a pipeline. The inner bottom of the bucket is connected, one end of the second connecting pipe is connected with the liquid outlet of the second quantitative pump, and the other end of the second connecting pipe is connected with the inner upper part of the reactor , the second solenoid valve is installed on the second connecting pipe.

优选的,所述合成组件还包括引发剂供应组件,所述引发剂供应组件包括第三储放桶、第三定量泵、第三连接管以及第三电磁阀,所述第三储放桶固定安装在所述环形安装座的上部,所述第三定量泵固定安装在所述第三储放桶的顶部,且所述第三定量泵的进液口通过管道与所述第三储放桶的内部底部相连通,所述第三连接管的一端与所述第三定量泵的出液口相连通,且所述第三连接管的另一端与所述反应釜的内部上部相连通,所述第三电磁阀安装在所述第三连接管上。Preferably, the synthesis assembly further includes an initiator supply assembly, the initiator supply assembly includes a third storage bucket, a third quantitative pump, a third connecting pipe and a third solenoid valve, and the third storage bucket is fixed Installed on the upper part of the annular mounting seat, the third quantitative pump is fixedly installed on the top of the third storage barrel, and the liquid inlet of the third quantitative pump is connected to the third storage barrel through a pipeline. The inner bottom of the third connecting pipe is communicated with the liquid outlet of the third quantitative pump, and the other end of the third connecting pipe is communicated with the inner upper part of the reactor, so The third solenoid valve is installed on the third connecting pipe.

优选的,所述第一储放桶、所述第二储放桶以及所述第三储放桶均为塑料桶。Preferably, the first storage bucket, the second storage bucket and the third storage bucket are all plastic buckets.

优选的,所述第一储放桶、所述第二储放桶以及所述第三储放桶的顶壁上均设有带盖添加口。Preferably, the top walls of the first storage bucket, the second storage bucket and the third storage bucket are all provided with lidded refill ports.

如上所述,本实用新型的聚苯胺生产用合成装置,至少具有以下有益效果:As mentioned above, the polyaniline production synthetic device of the present invention has at least the following beneficial effects:

本实用新型提供的合成装置用于采用溶液法合成聚苯胺,利用第一定量泵将第一储放桶内部的苯胺单体抽入反应釜中,打入反应釜中的苯胺单体在通过挡板时,分别通过挡板上的若干通孔滴入反应釜的内部,以此代替人工将苯胺单体滴定在盐酸稀溶液的滴定操作,不仅可以有效提高工作效率,还能大幅降低工作人员的劳动强度,在挡板以及搅拌电机、搅拌杆、刮板以及搅拌叶的协同作用下使得苯胺单体、盐酸稀溶液、引发剂可以充分混合,有效提高聚苯胺的合成效率,同时可以有效提高聚苯胺质量。The synthesis device provided by the utility model is used for synthesizing polyaniline by a solution method. A first quantitative pump is used to pump the aniline monomer inside the first storage barrel into the reaction kettle, and the aniline monomer injected into the reaction kettle is passed through the reaction kettle. When the baffle is installed, it is dripped into the interior of the reaction kettle through several through holes on the baffle, which replaces the manual titration operation of titrating aniline monomer in dilute hydrochloric acid solution, which can not only effectively improve work efficiency, but also greatly reduce the number of staff Under the synergistic effect of the baffle, stirring motor, stirring rod, scraper and stirring blade, the aniline monomer, the dilute hydrochloric acid solution and the initiator can be fully mixed, which can effectively improve the synthesis efficiency of polyaniline. Polyaniline quality.

附图说明Description of drawings

图1显示为本实用新型聚苯胺生产用合成装置的立体图。Figure 1 shows a perspective view of a synthesis device for the production of polyaniline of the present invention.

图2显示为本实用新型聚苯胺生产用合成装置的另一视角的立体图。FIG. 2 is a perspective view of another perspective view of the synthesis device for polyaniline production of the present invention.

图3显示为本实用新型聚苯胺生产用合成装置的剖视图。Figure 3 shows a cross-sectional view of the synthesis device for polyaniline production of the present invention.

图4显示为本实用新型聚苯胺生产用合成装置的局部剖视图。FIG. 4 shows a partial cross-sectional view of the synthesis device for polyaniline production of the present invention.

元件标号说明Component label description

1、合成组件;101、环形安装座;102、外层夹套;103、支腿;104、顶板;105、反应釜;106、螺旋形冷却管;107、搅拌电机;108、第一储放桶;109、第一电磁阀;110、第一连接管;111、第二储放桶;112、第二定量泵;113、第二电磁阀;114、第二连接管;115、第三储放桶;116、第三定量泵;117、第三电磁阀;118、第三连接管;119、冷却液出水口;120、冷却液进水口;121、排料管;122、排料电磁阀;123、搅拌杆;124、搅拌叶;125、挡板;126、刮板;127、第一定量泵。1. Synthetic components; 101, annular mounting seat; 102, outer jacket; 103, outriggers; 104, top plate; 105, reactor; 106, spiral cooling pipe; 107, stirring motor; 108, first storage barrel; 109, the first solenoid valve; 110, the first connecting pipe; 111, the second storage barrel; 112, the second quantitative pump; 113, the second solenoid valve; 114, the second connecting pipe; 115, the third storage 116, the third quantitative pump; 117, the third solenoid valve; 118, the third connecting pipe; 119, the coolant outlet; 120, the coolant inlet; 121, the discharge pipe; 122, the discharge solenoid valve ; 123, stirring rod; 124, stirring blade; 125, baffle; 126, scraper; 127, the first quantitative pump.

具体实施方式Detailed ways

以下由特定的具体实施例说明本实用新型的实施方式,熟悉此技术的人士可由本说明书所揭露的内容轻易地了解本实用新型的其他优点及功效。The embodiments of the present invention are described below by specific embodiments, and those who are familiar with the technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.

请参阅图1至图4。须知,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本实用新型可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本实用新型所能产生的功效及所能达成的目的下,均应仍落在本实用新型所揭示的技术内容能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本实用新型可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本实用新型可实施的范畴。See Figures 1 through 4. It should be noted that the structures, proportions, sizes, etc. shown in the drawings in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with this technology, and are not used to limit the implementation of the present invention. Therefore, it does not have technical substantive significance. Any modification of structure, change of proportional relationship or adjustment of size should still fall in It is within the scope that the technical content disclosed in the present invention can cover. At the same time, the terms such as "up", "down", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and clarity, and are not used to limit this specification. The applicable scope of the utility model and the change or adjustment of its relative relationship shall be regarded as the applicable scope of the present utility model without substantially changing the technical content.

以下各个实施例仅是为了举例说明。各个实施例之间,可以进行组合,其不仅仅限于以下单个实施例展现的内容。The following examples are for illustration only. Combinations can be made between the various embodiments, which are not limited to the contents presented in the following single embodiment.

请参阅图1-4,本实用新型提供一种聚苯胺生产用合成装置,聚苯胺生产用合成装置包括:合成组件1,合成组件1用于采用溶液法合成聚苯胺,合成组件1包括环形安装座101、外层夹套102、顶板104、反应釜105、螺旋形冷却管106、冷却液进水口120、冷却液出水口119、排料管121、排料电磁阀122、搅拌电机107、挡板125、搅拌杆123、刮板126以及搅拌叶124,环形安装座101的底部固定安装有支腿103,外层夹套102固定安装在环形安装座101的内侧,顶板104固定安装在外层夹套102的顶部,反应釜105设置在外层夹套102的内侧,且反应釜105的上端与顶板104的底部固定连接,螺旋形冷却管106套设在反应釜105的外侧面上,且螺旋形冷却管106位于外层夹套102的内侧,冷却液进水口120以及冷却液出水口119均固定安装在外层夹套102的外侧面上,且冷却液进水口120位于冷却液出水口119的下方,冷却液进水口120与螺旋形冷却管106的一端相连通,冷却液出水口119与螺旋形冷却管106的另一端相连通,排料管121固定安装在反应釜105的底端底部,且排料管121延伸至外层夹套102的底部下方,排料管121的内部与反应釜105的内部相连通,排料电磁阀122固定安装在排料管121上,搅拌电机107固定安装在顶板104的上部,挡板125固定安装在反应釜105的内部,且挡板125靠近反应釜105的上端设置,挡板125上均匀开设有若干通孔,搅拌杆123转动安装在顶板104上,且搅拌杆123的上端与搅拌电机107的转动轴固定连接,搅拌杆123的底端活动贯穿挡板125并延伸至反应釜105的内部底部,刮板126固定安装在搅拌杆123上,且刮板126的底部与挡板125的上部贴合设置,搅拌叶124固定安装在搅拌杆123上,且搅拌叶124位于挡板125的下方。1-4, the present invention provides a synthesis device for polyaniline production, the synthesis device for polyaniline production includes: a synthesis component 1, the synthesis component 1 is used for synthesizing polyaniline by a solution method, and the synthesis component 1 includes a ring-shaped installation Seat 101, outer jacket 102, top plate 104, reactor 105, spiral cooling pipe 106, cooling liquid inlet 120, cooling liquid outlet 119, discharge pipe 121, discharge solenoid valve 122, stirring motor 107, stopper The plate 125, the stirring rod 123, the scraper 126 and the stirring blade 124, the bottom of the annular mounting seat 101 is fixedly installed with the legs 103, the outer jacket 102 is fixedly installed on the inner side of the annular mounting seat 101, and the top plate 104 is fixedly installed on the outer layer clamp On the top of the jacket 102, the reactor 105 is arranged on the inner side of the outer jacket 102, and the upper end of the reactor 105 is fixedly connected with the bottom of the top plate 104, and the spiral cooling pipe 106 is sleeved on the outer side of the reactor 105, and the spiral The cooling pipe 106 is located inside the outer jacket 102 , the cooling liquid inlet 120 and the cooling liquid outlet 119 are fixedly installed on the outer surface of the outer jacket 102 , and the cooling liquid inlet 120 is located below the cooling liquid outlet 119 , the cooling liquid inlet 120 is communicated with one end of the spiral cooling pipe 106, the cooling liquid outlet 119 is communicated with the other end of the spiral cooling pipe 106, and the discharge pipe 121 is fixedly installed at the bottom of the bottom end of the reactor 105, and The discharge pipe 121 extends below the bottom of the outer jacket 102, the interior of the discharge pipe 121 is communicated with the interior of the reactor 105, the discharge solenoid valve 122 is fixedly installed on the discharge pipe 121, and the stirring motor 107 is fixedly installed on the In the upper part of the top plate 104, the baffle plate 125 is fixedly installed in the interior of the reaction kettle 105, and the baffle plate 125 is arranged close to the upper end of the reaction kettle 105, a number of through holes are evenly opened on the baffle plate 125, and the stirring rod 123 is rotated and installed on the top plate 104, And the upper end of the stirring rod 123 is fixedly connected with the rotating shaft of the stirring motor 107, the bottom end of the stirring rod 123 is movable through the baffle plate 125 and extends to the bottom of the reactor 105, and the scraper 126 is fixedly installed on the stirring rod 123, and scrapes. The bottom of the plate 126 and the upper part of the baffle plate 125 are in close contact with each other.

更具体的,合成组件1还包括苯胺单体供应组件、盐酸稀溶液供应组件以及引发剂供应组件,其中:More specifically, the synthesis component 1 also includes an aniline monomer supply component, a dilute hydrochloric acid solution supply component, and an initiator supply component, wherein:

苯胺单体供应组件用于将苯胺单体加入反应釜105中,且苯胺单体供应组件包括第一储放桶108、第一定量泵127、第一连接管110以及第一电磁阀109,第一储放桶108固定安装在环形安装座101的上部,第一定量泵127固定安装在第一储放桶108的顶部,且第一定量泵127的进液口通过管道与第一储放桶108的内部底部相连通,第一连接管110的一端与第一定量泵127的出液口相连通,且第一连接管110的另一端与反应釜105的内部上部相连通,第一电磁阀109安装在第一连接管110上;The aniline monomer supply assembly is used to add the aniline monomer into the reactor 105, and the aniline monomer supply assembly includes the first storage tank 108, the first quantitative pump 127, the first connecting pipe 110 and the first solenoid valve 109, The first storage bucket 108 is fixedly installed on the upper part of the annular mounting seat 101, the first quantitative pump 127 is fixedly installed on the top of the first storage bucket 108, and the liquid inlet of the first quantitative pump 127 is connected to the first quantitative pump 127 through a pipeline. The inner bottom of the storage bucket 108 is communicated, one end of the first connection pipe 110 is communicated with the liquid outlet of the first quantitative pump 127, and the other end of the first connection pipe 110 is communicated with the inner upper part of the reactor 105, the first solenoid valve 109 is installed on the first connecting pipe 110;

盐酸稀溶液供应组件包括第二储放桶111、第二定量泵112、第二连接管114以及第二电磁阀113,第二储放桶111固定安装在环形安装座101的上部,第二定量泵112固定安装在第二储放桶111的顶部,且第二定量泵112的进液口通过管道与第二储放桶111的内部底部相连通,第二连接管114的一端与第二定量泵112的出液口相连通,且第二连接管114的另一端与反应釜105的内部上部相连通,第二电磁阀113安装在第二连接管114上;The hydrochloric acid dilute solution supply assembly includes a second storage barrel 111, a second quantitative pump 112, a second connecting pipe 114 and a second solenoid valve 113. The second storage barrel 111 is fixedly installed on the upper part of the annular mounting seat 101, and the second quantitative The pump 112 is fixedly installed on the top of the second storage barrel 111, and the liquid inlet of the second quantitative pump 112 is communicated with the inner bottom of the second storage barrel 111 through a pipeline, and one end of the second connecting pipe 114 is connected to the second quantitative The liquid outlet of the pump 112 is communicated, and the other end of the second connecting pipe 114 is communicated with the inner upper part of the reactor 105, and the second solenoid valve 113 is installed on the second connecting pipe 114;

引发剂供应组件包括第三储放桶115、第三定量泵116、第三连接管118以及第三电磁阀117,第三储放桶115固定安装在环形安装座101的上部,第三定量泵116固定安装在第三储放桶115的顶部,且第三定量泵116的进液口通过管道与第三储放桶115的内部底部相连通,第三连接管118的一端与第三定量泵116的出液口相连通,且第三连接管118的另一端与反应釜105的内部上部相连通,第三电磁阀117安装在第三连接管118上。The initiator supply assembly includes a third storage barrel 115, a third quantitative pump 116, a third connecting pipe 118 and a third solenoid valve 117. The third storage barrel 115 is fixedly installed on the upper part of the annular mounting seat 101, and the third quantitative pump 116 is fixedly installed on the top of the third storage barrel 115, and the liquid inlet of the third quantitative pump 116 is communicated with the inner bottom of the third storage barrel 115 through a pipeline, and one end of the third connecting pipe 118 is connected with the third quantitative pump. The liquid outlet of 116 is communicated, and the other end of the third connecting pipe 118 is communicated with the inner upper part of the reactor 105 , and the third solenoid valve 117 is installed on the third connecting pipe 118 .

采用上述技术方案的合成组件1用于采用溶液法合成聚苯胺,且合成组件1主要由环形安装座101、外层夹套102、顶板104、反应釜105、螺旋形冷却管106、冷却液进水口120、冷却液出水口119、排料管121、排料电磁阀122、搅拌电机107、挡板125、搅拌杆123、刮板126、搅拌叶124以及苯胺单体供应组件、盐酸稀溶液供应组件以及引发剂供应组件组成,在使用时,开启搅拌电机107带动刮板126和搅拌叶124转动,然后利用盐酸稀溶液供应组件将盐酸稀溶液加入反应釜105中,具体使用时,打开第二电磁阀113,利用第二定量泵112将第二储放桶111内部的盐酸稀溶液抽入反应釜105中,盐酸稀溶液添加完毕后及时关闭第二电磁阀113以及第二定量泵112,然后再利用苯胺单体供应组件将苯胺单体加入反应釜105中,具体使用时,打开第一电磁阀109,利用第一定量泵127将第一储放桶108内部的苯胺单体抽入反应釜105中,在苯胺单体添加完毕后及时关闭第一电磁阀109以及第一定量泵127,抽入反应釜105中的苯胺单体在通过挡板125时,分别通过挡板125上的若干通孔滴入反应釜105的内部,以此代替人工将苯胺单体滴定在盐酸稀溶液的滴定操作,不仅可以有效提高工作效率,还能大幅降低工作人员的劳动强度;然后再利用引发剂供应组件将引发剂加入反应釜105中,具体使用时,打开第三电磁阀117,利用第三定量泵116将第三储放桶115内部的引发剂抽入反应釜105中,在引发剂添加完毕后及时关闭第三电磁阀117以及第三定量泵116,在挡板125以及搅拌电机107、搅拌杆123、刮板126以及搅拌叶124的协同作用下使得苯胺单体、盐酸稀溶液、引发剂可以充分混合,有效提高聚苯胺的合成效率,同时可以有效提高聚苯胺质量。The synthesis assembly 1 using the above technical solution is used for synthesizing polyaniline by the solution method, and the synthesis assembly 1 is mainly composed of an annular mounting seat 101, an outer jacket 102, a top plate 104, a reaction kettle 105, a spiral cooling pipe 106, and a cooling liquid inlet. Water outlet 120, coolant outlet 119, discharge pipe 121, discharge solenoid valve 122, stirring motor 107, baffle 125, stirring rod 123, scraper 126, stirring blade 124, aniline monomer supply assembly, dilute hydrochloric acid solution supply The component and the initiator supply component are composed. When in use, the stirring motor 107 is turned on to drive the scraper 126 and the stirring blade 124 to rotate, and then the dilute hydrochloric acid solution is added to the reaction kettle 105 by the dilute hydrochloric acid solution supply component. The solenoid valve 113 uses the second quantitative pump 112 to pump the dilute hydrochloric acid solution inside the second storage bucket 111 into the reactor 105. After adding the dilute hydrochloric acid solution, close the second solenoid valve 113 and the second quantitative pump 112 in time, and then Then use the aniline monomer supply assembly to add the aniline monomer into the reaction kettle 105. When using it specifically, open the first solenoid valve 109, and use the first quantitative pump 127 to pump the aniline monomer inside the first storage barrel 108 into the reaction kettle. In the kettle 105, the first solenoid valve 109 and the first quantitative pump 127 are closed in time after the addition of the aniline monomer, and the aniline monomer pumped into the reaction kettle 105 passes through the baffle plate 125 when passing through the baffle plate 125. Several through holes are dropped into the interior of the reactor 105 to replace the titration operation of manually titrating the aniline monomer in the dilute hydrochloric acid solution, which can not only effectively improve the work efficiency, but also greatly reduce the labor intensity of the staff; and then use the initiator The supply assembly adds the initiator into the reaction kettle 105. When using it specifically, the third solenoid valve 117 is opened, and the third quantitative pump 116 is used to pump the initiator inside the third storage barrel 115 into the reaction kettle 105. After completion, close the third solenoid valve 117 and the third quantitative pump 116 in time, and under the synergistic action of the baffle 125, the stirring motor 107, the stirring rod 123, the scraper 126 and the stirring blade 124, the aniline monomer, the dilute hydrochloric acid solution, and the The agent can be fully mixed to effectively improve the synthesis efficiency of polyaniline, and at the same time, it can effectively improve the quality of polyaniline.

具体的在本实施例中,为了满足化工领域使用要求,设置的第一储放桶108、第二储放桶111以及第三储放桶115均为塑料桶。Specifically, in this embodiment, in order to meet the application requirements in the chemical industry, the first storage bucket 108 , the second storage bucket 111 and the third storage bucket 115 are all plastic buckets.

具体的在本实施例中,为了方便添加药液,设置的第一储放桶108、第二储放桶111以及第三储放桶115的顶壁上均设有带盖添加口。Specifically, in this embodiment, in order to facilitate adding liquid medicine, the top walls of the first storage bucket 108 , the second storage bucket 111 and the third storage bucket 115 are provided with lidded addition ports.

综上,本实施例提供的合成组件1用于采用溶液法合成聚苯胺,利用第一定量泵127将第一储放桶108内部的苯胺单体抽入反应釜105中,打入反应釜105中的苯胺单体在通过挡板125时,分别通过挡板125上的若干通孔滴入反应釜105的内部,以此代替人工将苯胺单体滴定在盐酸稀溶液的滴定操作,不仅可以有效提高工作效率,还能大幅降低工作人员的劳动强度,在挡板125以及搅拌电机107、搅拌杆123、刮板126以及搅拌叶124的协同作用下使得苯胺单体、盐酸稀溶液、引发剂可以充分混合,有效提高聚苯胺的合成效率,同时可以有效提高聚苯胺质量。To sum up, the synthesis assembly 1 provided in this embodiment is used for synthesizing polyaniline by the solution method, and the aniline monomer in the first storage barrel 108 is pumped into the reaction kettle 105 by the first quantitative pump 127, and injected into the reaction kettle. When the aniline monomer in 105 passes through the baffle plate 125, it is dropped into the interior of the reactor 105 through several through holes on the baffle plate 125 respectively, so as to replace the titration operation of manually titrating the aniline monomer in the dilute hydrochloric acid solution, not only can It can effectively improve work efficiency and greatly reduce the labor intensity of the staff. Under the synergistic action of the baffle 125, the stirring motor 107, the stirring rod 123, the scraper 126 and the stirring blade 124, the aniline monomer, the dilute hydrochloric acid solution, and the initiator are made It can be fully mixed, effectively improve the synthesis efficiency of polyaniline, and at the same time can effectively improve the quality of polyaniline.

在将合成的聚苯胺排出时,打开排料电磁阀122即可将合成的聚苯胺混合液排出,聚苯胺混合液排出完毕后及时关闭搅拌电机107。When the synthetic polyaniline is discharged, the discharge solenoid valve 122 is opened to discharge the synthetic polyaniline mixed solution, and the stirring motor 107 is turned off in time after the polyaniline mixed solution is discharged.

为了保证反应釜105始终处于低温状态,以保证聚苯胺的合成质量,通过冷却液进水口120以及冷却液出水口119为螺旋形冷却管106接入冷却液循环系统为反应釜105进行降温。In order to ensure that the reaction kettle 105 is always in a low temperature state to ensure the synthesis quality of polyaniline, the spiral cooling pipe 106 is connected to the cooling liquid circulation system through the cooling liquid water inlet 120 and the cooling liquid water outlet 119 to cool the reaction kettle 105.

上述实施例仅例示性说明本实用新型的原理及其功效,而非用于限制本实用新型。任何熟悉此技术的人士皆可在不违背本实用新型的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本实用新型所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本实用新型的权利要求所涵盖。The above-mentioned embodiments merely illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone skilled in the art can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed by the present invention should still be covered by the claims of the present invention.

Claims (6)

1.一种聚苯胺生产用合成装置,其特征在于,所述聚苯胺生产用合成装置包括:1. a synthetic device for the production of polyaniline, is characterized in that, the synthetic device for the production of polyaniline comprises: 合成组件(1),所述合成组件(1)包括环形安装座(101)、外层夹套(102)、顶板(104)、反应釜(105)、螺旋形冷却管(106)、冷却液进水口(120)、冷却液出水口(119)、排料管(121)、排料电磁阀(122)、搅拌电机(107)、挡板(125)、搅拌杆(123)、刮板(126)以及搅拌叶(124),所述环形安装座(101)的底部固定安装有支腿(103),所述外层夹套(102)固定安装在所述环形安装座(101)的内侧,所述顶板(104)固定安装在所述外层夹套(102)的顶部,所述反应釜(105)设置在所述外层夹套(102)的内侧,且所述反应釜(105)的上端与所述顶板(104)的底部固定连接,所述螺旋形冷却管(106)套设在所述反应釜(105)的外侧面上,且所述螺旋形冷却管(106)位于所述外层夹套(102)的内侧,所述冷却液进水口(120)以及所述冷却液出水口(119)均固定安装在所述外层夹套(102)的外侧面上,且所述冷却液进水口(120)位于所述冷却液出水口(119)的下方,所述冷却液进水口(120)与所述螺旋形冷却管(106)的一端相连通,所述冷却液出水口(119)与所述螺旋形冷却管(106)的另一端相连通,所述排料管(121)固定安装在所述反应釜(105)的底端底部,且所述排料管(121)延伸至所述外层夹套(102)的底部下方,所述排料管(121)的内部与所述反应釜(105)的内部相连通,所述排料电磁阀(122)固定安装在所述排料管(121)上,所述搅拌电机(107)固定安装在所述顶板(104)的上部,所述挡板(125)固定安装在所述反应釜(105)的内部,且所述挡板(125)靠近所述反应釜(105)的上端设置,所述挡板(125)上均匀开设有若干通孔,所述搅拌杆(123)转动安装在所述顶板(104)上,且所述搅拌杆(123)的上端与所述搅拌电机(107)的转动轴固定连接,所述搅拌杆(123)的底端活动贯穿所述挡板(125)并延伸至所述反应釜(105)的内部底部,所述刮板(126)固定安装在所述搅拌杆(123)上,且所述刮板(126)的底部与所述挡板(125)的上部贴合设置,所述搅拌叶(124)固定安装在所述搅拌杆(123)上,且所述搅拌叶(124)位于所述挡板(125)的下方。A synthesis assembly (1), the synthesis assembly (1) comprises an annular mounting seat (101), an outer jacket (102), a top plate (104), a reactor (105), a spiral cooling pipe (106), a cooling liquid Water inlet (120), coolant outlet (119), discharge pipe (121), discharge solenoid valve (122), stirring motor (107), baffle (125), stirring rod (123), scraper ( 126) and a stirring blade (124), the bottom of the annular mounting seat (101) is fixedly installed with a leg (103), and the outer jacket (102) is fixedly installed on the inner side of the annular mounting seat (101) , the top plate (104) is fixedly installed on the top of the outer jacket (102), the reaction kettle (105) is arranged on the inner side of the outer jacket (102), and the reaction kettle (105) ) is fixedly connected with the bottom of the top plate (104), the spiral cooling pipe (106) is sleeved on the outer surface of the reactor (105), and the spiral cooling pipe (106) is located in The inner side of the outer jacket (102), the cooling liquid inlet (120) and the cooling liquid outlet (119) are fixedly installed on the outer side of the outer jacket (102), and The cooling liquid inlet (120) is located below the cooling liquid outlet (119), the cooling liquid inlet (120) is communicated with one end of the spiral cooling pipe (106), and the cooling liquid The water outlet (119) is communicated with the other end of the spiral cooling pipe (106), the discharge pipe (121) is fixedly installed at the bottom of the bottom end of the reactor (105), and the discharge pipe (121) is (121) extends below the bottom of the outer jacket (102), the inside of the discharge pipe (121) communicates with the inside of the reactor (105), and the discharge solenoid valve (122) It is fixedly installed on the discharge pipe (121), the stirring motor (107) is fixedly installed on the upper part of the top plate (104), and the baffle plate (125) is fixedly installed on the bottom of the reaction kettle (105). inside, and the baffle (125) is arranged near the upper end of the reaction kettle (105), the baffle (125) is evenly provided with a number of through holes, and the stirring rod (123) is rotatably installed on the top plate (104), and the upper end of the stirring rod (123) is fixedly connected to the rotating shaft of the stirring motor (107), and the bottom end of the stirring rod (123) movably penetrates the baffle (125) and extends To the inner bottom of the reaction kettle (105), the scraper (126) is fixedly installed on the stirring rod (123), and the bottom of the scraper (126) is in contact with the baffle (125). The upper part is arranged to fit, the stirring blade (124) is fixedly mounted on the stirring rod (123), and the stirring blade (124) is located below the baffle plate (125). 2.根据权利要求1所述的聚苯胺生产用合成装置,其特征在于:所述合成组件(1)还包括苯胺单体供应组件,所述苯胺单体供应组件包括第一储放桶(108)、第一定量泵(127)、第一连接管(110)以及第一电磁阀(109),所述第一储放桶(108)固定安装在所述环形安装座(101)的上部,所述第一定量泵(127)固定安装在所述第一储放桶(108)的顶部,且所述第一定量泵(127)的进液口通过管道与所述第一储放桶(108)的内部底部相连通,所述第一连接管(110)的一端与所述第一定量泵(127)的出液口相连通,且所述第一连接管(110)的另一端与所述反应釜(105)的内部上部相连通,所述第一电磁阀(109)安装在所述第一连接管(110)上。2. The synthesis device for polyaniline production according to claim 1, characterized in that: the synthesis component (1) further comprises an aniline monomer supply component, and the aniline monomer supply component comprises a first storage barrel (108 ), a first quantitative pump (127), a first connecting pipe (110) and a first solenoid valve (109), the first storage bucket (108) is fixedly mounted on the upper part of the annular mounting seat (101) , the first quantitative pump (127) is fixedly installed on the top of the first storage bucket (108), and the liquid inlet of the first quantitative pump (127) communicates with the first storage tank through a pipeline The inner bottom of the bucket (108) is communicated, one end of the first connection pipe (110) is communicated with the liquid outlet of the first quantitative pump (127), and the first connection pipe (110) The other end of the valve is communicated with the inner upper part of the reaction kettle (105), and the first solenoid valve (109) is installed on the first connecting pipe (110). 3.根据权利要求2所述的聚苯胺生产用合成装置,其特征在于:所述合成组件(1)还包括盐酸稀溶液供应组件,所述盐酸稀溶液供应组件包括第二储放桶(111)、第二定量泵(112)、第二连接管(114)以及第二电磁阀(113),所述第二储放桶(111)固定安装在所述环形安装座(101)的上部,所述第二定量泵(112)固定安装在所述第二储放桶(111)的顶部,且所述第二定量泵(112)的进液口通过管道与所述第二储放桶(111)的内部底部相连通,所述第二连接管(114)的一端与所述第二定量泵(112)的出液口相连通,且所述第二连接管(114)的另一端与所述反应釜(105)的内部上部相连通,所述第二电磁阀(113)安装在所述第二连接管(114)上。3. The synthesis device for polyaniline production according to claim 2, characterized in that: the synthesis component (1) further comprises a dilute hydrochloric acid solution supply component, and the dilute hydrochloric acid solution supply component comprises a second storage barrel (111 ), the second quantitative pump (112), the second connecting pipe (114) and the second solenoid valve (113), the second storage bucket (111) is fixedly installed on the upper part of the annular mounting seat (101), The second quantitative pump (112) is fixedly installed on the top of the second storage bucket (111), and the liquid inlet of the second quantitative pump (112) is connected to the second storage bucket (111) through a pipeline. 111) is communicated with the inner bottom, one end of the second connection pipe (114) is communicated with the liquid outlet of the second quantitative pump (112), and the other end of the second connection pipe (114) is communicated with the liquid outlet of the second quantitative pump (112). The inner upper part of the reaction kettle (105) is communicated, and the second solenoid valve (113) is installed on the second connecting pipe (114). 4.根据权利要求3所述的聚苯胺生产用合成装置,其特征在于:所述合成组件(1)还包括引发剂供应组件,所述引发剂供应组件包括第三储放桶(115)、第三定量泵(116)、第三连接管(118)以及第三电磁阀(117),所述第三储放桶(115)固定安装在所述环形安装座(101)的上部,所述第三定量泵(116)固定安装在所述第三储放桶(115)的顶部,且所述第三定量泵(116)的进液口通过管道与所述第三储放桶(115)的内部底部相连通,所述第三连接管(118)的一端与所述第三定量泵(116)的出液口相连通,且所述第三连接管(118)的另一端与所述反应釜(105)的内部上部相连通,所述第三电磁阀(117)安装在所述第三连接管(118)上。4. The synthesis device for polyaniline production according to claim 3, wherein the synthesis assembly (1) further comprises an initiator supply assembly, and the initiator supply assembly includes a third storage barrel (115), A third quantitative pump (116), a third connecting pipe (118) and a third solenoid valve (117), the third storage bucket (115) is fixedly installed on the upper part of the annular mounting seat (101), the A third quantitative pump (116) is fixedly installed on the top of the third storage bucket (115), and the liquid inlet of the third quantitative pump (116) is connected to the third storage bucket (115) through a pipeline. The inner bottom of the third connecting pipe (118) is connected with the liquid outlet of the third quantitative pump (116), and the other end of the third connecting pipe (118) is connected with the liquid outlet of the third quantitative pump (116). The inner upper part of the reaction kettle (105) is communicated, and the third solenoid valve (117) is installed on the third connecting pipe (118). 5.根据权利要求4所述的聚苯胺生产用合成装置,其特征在于:所述第一储放桶(108)、所述第二储放桶(111)以及所述第三储放桶(115)均为塑料桶。5. The synthesis device for polyaniline production according to claim 4, characterized in that: the first storage barrel (108), the second storage barrel (111) and the third storage barrel ( 115) are plastic buckets. 6.根据权利要求5所述的聚苯胺生产用合成装置,其特征在于:所述第一储放桶(108)、所述第二储放桶(111)以及所述第三储放桶(115)的顶壁上均设有带盖添加口。6. The synthesis device for polyaniline production according to claim 5, characterized in that: the first storage barrel (108), the second storage barrel (111) and the third storage barrel ( The top wall of 115) is provided with an add-on opening with a cover.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116059948A (en) * 2023-01-20 2023-05-05 浙江归砚健康科技有限公司 Embedding method of plant essential oil microcapsule and preparation device of microcapsule emulsion

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116059948A (en) * 2023-01-20 2023-05-05 浙江归砚健康科技有限公司 Embedding method of plant essential oil microcapsule and preparation device of microcapsule emulsion

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