CN217989297U - Prevent to stir inhomogeneous stirred tank reactor in dead angle - Google Patents
Prevent to stir inhomogeneous stirred tank reactor in dead angle Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及搅拌釜反应器技术领域,具体来说,涉及一种防止搅拌死角搅拌不均匀的搅拌釜反应器。The utility model relates to the technical field of stirred tank reactors, in particular to a stirred tank reactor capable of preventing uneven stirring in a dead angle of stirring.
背景技术Background technique
搅拌釜的广义理解即有物理或化学反应的容器,通过对容器的结构设计与参数配置,与反应釜性能原理一样,实现工艺要求的加热、蒸发、冷却及低高速的混配功能,根据不同的生产工艺、操作条件等不尽相同,搅拌釜的设计结构及参数不同,即搅拌釜的结构样式不同,属于非标的容器设备。The broad understanding of the stirred tank is a container with physical or chemical reactions. Through the structural design and parameter configuration of the container, it is the same as the performance principle of the reactor to realize the heating, evaporation, cooling and low-speed mixing functions required by the process. According to different The production process and operating conditions are not the same, the design structure and parameters of the stirred tank are different, that is, the structural style of the stirred tank is different, and it belongs to non-standard container equipment.
现有的搅拌釜反应器在使用时,仅仅通过搅拌杆对物料进行搅拌,容易出现搅拌死角,从而导致部分物料出现未搅拌混匀的现象,进而导致物料混匀的效果较差,从而影响生产的质量。When the existing stirred tank reactor is in use, only the stirring rod is used to stir the materials, which is prone to dead spots in the stirring, which leads to the phenomenon that some materials are not stirred and mixed, which in turn leads to poor mixing effect of the materials, thus affecting production the quality of.
针对相关技术中的问题,目前尚未提出有效的解决方案。Aiming at the problems in the related technologies, no effective solution has been proposed yet.
实用新型内容Utility model content
针对相关技术中的问题,本实用新型提出一种防止搅拌死角搅拌不均匀的搅拌釜反应器,以克服现有相关技术所存在的上述技术问题。Aiming at the problems in the related technology, the utility model proposes a stirred tank reactor which prevents the uneven stirring in the dead angle of stirring, so as to overcome the above-mentioned technical problems in the existing related technology.
为此,本实用新型采用的具体技术方案如下:For this reason, the concrete technical scheme that the utility model adopts is as follows:
一种防止搅拌死角搅拌不均匀的搅拌釜反应器,包括釜体,所述釜体的底端固定连接有出料管,所述釜体顶端的中间位置处贯穿转动嵌设有转动杆,所述转动杆的底端延伸至所述釜体内,所述转动杆的外壁上对称阵列固定设有多个搅拌杆一,位于同一侧的所述搅拌杆一的另一端均固定连接有刮板,所述刮板的远离所述搅拌杆一的一侧均与所述釜体的内壁抵触,所述转动杆的底端开设有腔体,所述转动杆的顶端贯穿转动嵌设有转轴一,所述转轴一的底端延伸至所述腔体内,位于所述腔体内的所述转轴一上阵列固定设有多个螺旋叶片。A stirred tank reactor for preventing uneven stirring in the dead angle of stirring, comprising a tank body, the bottom end of the tank body is fixedly connected with a discharge pipe, and a rotating rod is embedded in the middle position of the top of the tank body for rotation, so that The bottom end of the rotating rod extends into the kettle body, a plurality of stirring rods are fixed in a symmetrical array on the outer wall of the rotating rod, and the other ends of the stirring rods on the same side are fixedly connected with scrapers, The side of the scraper far away from the
作为优选,所述釜体的下部外壁上固定套设有支撑板,所述支撑板的底端四角处均固定设有支腿。Preferably, a support plate is fixedly sleeved on the outer wall of the lower part of the kettle body, and legs are fixedly provided at four corners of the bottom end of the support plate.
作为优选,所述釜体的一侧顶端固定设有进料管,所述出料管上设有阀门。As a preference, a feeding pipe is fixedly arranged at the top of one side of the kettle body, and a valve is arranged on the outlet pipe.
作为优选,位于最下方的所述搅拌杆一的底端均固定设有搅拌杆二,所述搅拌杆二的底端均与所述刮板相邻的一侧固定连接。Preferably, the bottom end of the first stirring rod located at the bottom is fixed with the second stirring rod, and the bottom ends of the second stirring rod are all fixedly connected to the adjacent side of the scraper.
作为优选,所述腔体的两侧上部内壁上均贯穿开设有落料孔,所述转动杆的顶端贯穿固定嵌设有与所述转轴一相匹配的轴套一,所述转动杆的上部固定套设有皮带轮一,所述转轴一的上部固定套设有皮带轮二,所述皮带轮一与所述皮带轮二均位于所述釜体的上方。As a preference, there are blanking holes penetrating through the upper inner walls of both sides of the cavity, and the top end of the rotating rod is fixedly embedded with a sleeve I that matches the rotating shaft I, and the upper part of the rotating rod The fixed sleeve is provided with a
作为优选,所述釜体远离所述进料管的一侧上部固定设有电机,所述电机的输出端固定连接有转轴二,所述转轴二的上部固定套设有皮带轮三和皮带轮四,所述皮带轮三与所述皮带轮一之间通过皮带一传动连接,所述皮带轮四与所述皮带轮二之间通过皮带二传动连接。As a preference, a motor is fixedly installed on the upper part of the kettle body away from the feed pipe, the output end of the motor is fixedly connected to the second rotating shaft, and the upper part of the second rotating shaft is fixedly provided with a pulley three and a pulley four, The third pulley is connected to the first pulley through the first belt, and the fourth pulley is connected to the second pulley through the second belt.
作为优选,所述转轴二的中部转动套设有轴套二,所述轴套二与所述釜体相邻的一侧外壁之间通过支架固定连接。As a preference, the middle rotating sleeve of the rotating
本实用新型的有益效果为:通过电机带动转轴二进行转动,从而使得转轴二带动皮带轮三和皮带轮四进行转动,从而使得皮带轮三通过皮带一带动皮带轮一进行转动,从而使得皮带轮一带动转动杆进行转动,同时皮带轮四通过皮带二带动皮带轮二进行转动,从而通过皮带轮二带动转轴一进行转动,从而使得转动杆带动搅拌杆一、搅拌杆二和刮板进行转动,从而通过搅拌杆一和搅拌杆二可以对物料进行搅拌混匀,同时通过刮板可以将釜体内壁上的物料刮落,同时转轴一将带动螺旋叶片进行转动,从而通过螺旋叶片可以将釜体内下部的物料提升在腔体的上部,进而通过落料孔再次下落至釜体内,本实用新型可以有效的避免装置内出现搅拌死角,从而有效的提高物料搅拌混匀的效果,进而有效的提高了物料的生产质量。The beneficial effects of the utility model are: the motor drives the
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only the present invention. For some embodiments of the present invention, those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative efforts.
图1是根据本实用新型实施例的一种防止搅拌死角搅拌不均匀的搅拌釜反应器的主视图;Fig. 1 is a front view of a stirred tank reactor for preventing uneven stirring at a dead angle according to an embodiment of the present invention;
图2是根据本实用新型实施例的一种防止搅拌死角搅拌不均匀的搅拌釜反应器的结构示意图;Fig. 2 is a schematic structural view of a stirred tank reactor for preventing uneven stirring in dead corners according to an embodiment of the present invention;
图3是根据本实用新型实施例的一种防止搅拌死角搅拌不均匀的搅拌釜反应器的图2中A处的放大图;Fig. 3 is an enlarged view of A in Fig. 2 of a stirred tank reactor for preventing uneven stirring in a dead angle according to an embodiment of the present invention;
图4是根据本实用新型实施例的一种防止搅拌死角搅拌不均匀的搅拌釜反应器的图2中B处的放大图。Fig. 4 is an enlarged view of B in Fig. 2 of a stirred tank reactor for preventing uneven stirring at a dead angle according to an embodiment of the present invention.
图中:In the picture:
1、釜体;2、出料管;3、转动杆;4、搅拌杆一;5、刮板;6、腔体;7、转轴一;8、螺旋叶片;9、支撑板;10、进料管;11、搅拌杆二;12、落料孔;13、轴套一;14、皮带轮一;15、皮带轮二;16、电机;17、转轴二;18、皮带轮三;19、皮带轮四;20、皮带一;21、皮带二;22、轴套二。1. Kettle body; 2. Discharge pipe; 3. Rotating rod; 4. Stirring rod one; 5. Scraper; 6. Cavity; 7. Rotating shaft one; 8. Spiral blade; 9. Support plate; Material pipe; 11, stirring rod two; 12, blanking hole; 13, shaft sleeve one; 14, pulley one; 15, pulley two; 16, motor; 17, rotating shaft two; 18, pulley three; 19, pulley four; 20, belt one; 21, belt two; 22, shaft sleeve two.
具体实施方式detailed description
为进一步说明各实施例,本实用新型提供有附图,这些附图为本实用新型揭露内容的一部分,其主要用以说明实施例,并可配合说明书的相关描述来解释实施例的运作原理,配合参考这些内容,本领域普通技术人员应能理解其他可能的实施方式以及本实用新型的优点,图中的组件并未按比例绘制,而类似的组件符号通常用来表示类似的组件。In order to further illustrate the various embodiments, the utility model provides accompanying drawings, which are a part of the disclosure content of the utility model, which are mainly used to illustrate the embodiments, and can cooperate with the relevant descriptions in the manual to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementations and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.
根据本实用新型的实施例,提供了一种防止搅拌死角搅拌不均匀的搅拌釜反应器。According to an embodiment of the present invention, a stirred tank reactor that prevents uneven stirring in a dead corner of stirring is provided.
实施例一Embodiment one
如图1- 4所示,根据本实用新型实施例的一种防止搅拌死角搅拌不均匀的搅拌釜反应器,包括釜体1,所述釜体1的底端固定连接有出料管2,所述釜体1顶端的中间位置处贯穿转动嵌设有转动杆3,所述转动杆3的底端延伸至所述釜体1内,所述转动杆3的外壁上对称阵列固定设有多个搅拌杆一4,位于同一侧的所述搅拌杆一4的另一端均固定连接有刮板5,所述刮板5的远离所述搅拌杆一4的一侧均与所述釜体1的内壁抵触,所述转动杆3的底端开设有腔体6,所述转动杆3的顶端贯穿转动嵌设有转轴一7,所述转轴一7的底端延伸至所述腔体6内,位于所述腔体6内的所述转轴一7上阵列固定设有多个螺旋叶片8,所述釜体1的下部外壁上固定套设有支撑板9,所述支撑板9的底端四角处均固定设有支腿,所述釜体1的一侧顶端固定设有进料管10,所述出料管2上设有阀门,通过设置进料管10可以向釜体1内添加原料,通过设置支撑板9和支腿,可以提高釜体1的稳定性。As shown in Figures 1-4, a stirred tank reactor to prevent uneven stirring at a dead angle according to an embodiment of the present invention includes a
实施例二Embodiment two
如图1- 4所示,根据本实用新型实施例的一种防止搅拌死角搅拌不均匀的搅拌釜反应器,包括釜体1,所述釜体1的底端固定连接有出料管2,所述釜体1顶端的中间位置处贯穿转动嵌设有转动杆3,所述转动杆3的底端延伸至所述釜体1内,所述转动杆3的外壁上对称阵列固定设有多个搅拌杆一4,位于同一侧的所述搅拌杆一4的另一端均固定连接有刮板5,所述刮板5的远离所述搅拌杆一4的一侧均与所述釜体1的内壁抵触,所述转动杆3的底端开设有腔体6,所述转动杆3的顶端贯穿转动嵌设有转轴一7,所述转轴一7的底端延伸至所述腔体6内,位于所述腔体6内的所述转轴一7上阵列固定设有多个螺旋叶片8,位于最下方的所述搅拌杆一4的底端均固定设有搅拌杆二11,所述搅拌杆二11的底端均与所述刮板5相邻的一侧固定连接,通过设置搅拌杆二11,从而可以提高刮板5的稳定性。As shown in Figures 1-4, a stirred tank reactor to prevent uneven stirring at a dead angle according to an embodiment of the present invention includes a
实施例三Embodiment Three
如图1- 4所示,根据本实用新型实施例的一种防止搅拌死角搅拌不均匀的搅拌釜反应器,包括釜体1,所述釜体1的底端固定连接有出料管2,所述釜体1顶端的中间位置处贯穿转动嵌设有转动杆3,所述转动杆3的底端延伸至所述釜体1内,所述转动杆3的外壁上对称阵列固定设有多个搅拌杆一4,位于同一侧的所述搅拌杆一4的另一端均固定连接有刮板5,所述刮板5的远离所述搅拌杆一4的一侧均与所述釜体1的内壁抵触,所述转动杆3的底端开设有腔体6,所述转动杆3的顶端贯穿转动嵌设有转轴一7,所述转轴一7的底端延伸至所述腔体6内,位于所述腔体6内的所述转轴一7上阵列固定设有多个螺旋叶片8,所述腔体6的两侧上部内壁上均贯穿开设有落料孔12,所述转动杆3的顶端贯穿固定嵌设有与所述转轴一7相匹配的轴套一13,所述转动杆3的上部固定套设有皮带轮一14,所述转轴一7的上部固定套设有皮带轮二15,所述皮带轮一14与所述皮带轮二15均位于所述釜体1的上方,所述釜体1远离所述进料管10的一侧上部固定设有电机16,所述电机16的输出端固定连接有转轴二17,所述转轴二17的上部固定套设有皮带轮三18和皮带轮四19,所述皮带轮三18与所述皮带轮一14之间通过皮带一20传动连接,所述皮带轮四19与所述皮带轮二15之间通过皮带二21传动连接,所述转轴二17的中部转动套设有轴套二22,所述轴套二22与所述釜体1相邻的一侧外壁之间通过支架固定连接,皮带轮一14的直径小于皮带轮二15的直径,皮带轮三18与皮带轮四19的规格相同,通过电机16带动转轴二17进行转动,从而使得转轴二17带动皮带轮三18和皮带轮四19进行转动,从而使得皮带轮三18通过皮带一20带动皮带轮一14进行转动,从而使得皮带轮一14带动转动杆3进行转动,同时皮带轮四19通过皮带二21带动皮带轮二15进行转动,从而通过皮带轮二15带动转轴一7进行转动,从而使得转动杆3带动搅拌杆一4、搅拌杆二11和刮板5进行转动,从而通过搅拌杆一4和搅拌杆二11可以对物料进行搅拌混匀,同时通过刮板5可以将釜体1内壁上的物料刮落,同时转轴一7将带动螺旋叶片8进行转动,从而通过螺旋叶片8可以将釜体1内下部的物料提升在腔体6的上部,进而通过落料孔12再次下落至釜体1内。As shown in Figures 1-4, a stirred tank reactor to prevent uneven stirring at a dead angle according to an embodiment of the present invention includes a
综上,借助于本实用新型的上述技术方案,通过设置进料管10可以向釜体1内添加物料,然后通过电机16带动转轴二17进行转动,从而使得转轴二17带动皮带轮三18和皮带轮四19进行转动,从而使得皮带轮三18通过皮带一20带动皮带轮一14进行转动,从而使得皮带轮一14带动转动杆3进行转动,同时皮带轮四19通过皮带二21带动皮带轮二15进行转动,从而通过皮带轮二15带动转轴一7进行转动,从而使得转动杆3带动搅拌杆一4、搅拌杆二11和刮板5进行转动,从而通过搅拌杆一4和搅拌杆二11可以对物料进行搅拌混匀,同时通过刮板5可以将釜体1内壁上的物料刮落,同时转轴一7将带动螺旋叶片8进行转动,从而通过螺旋叶片8可以将釜体1内下部的物料提升在腔体6的上部,进而通过落料孔12再次下落至釜体1内,当物料搅拌混匀后,此时通过出料管2可以将物料排出。In summary, with the help of the above technical solution of the present utility model, materials can be added to the
以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in the Within the protection scope of the present utility model.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118513006A (en) * | 2024-07-22 | 2024-08-20 | 安徽正杰科技有限公司 | Stirring reaction kettle for polyester resin production reaction |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118513006A (en) * | 2024-07-22 | 2024-08-20 | 安徽正杰科技有限公司 | Stirring reaction kettle for polyester resin production reaction |
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Effective date of registration: 20241226 Address after: No. 260 Kaituo East Road, Caojing Town, Jinshan District, Shanghai, 201500 Patentee after: SHANGHAI XUNCHANG Research Institute OF CHEMICAL EQUIPMENT TECHNOLOGY Country or region after: China Address before: 266000 Household 501, Unit 1, Building 4, No. 19, Miaoling Road, Laoshan District, Qingdao, Shandong Patentee before: Zhang Liang Country or region before: China |