CN217026379U - Atomization cooling-based steaming system capable of improving fabric treatment quality - Google Patents

Atomization cooling-based steaming system capable of improving fabric treatment quality Download PDF

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CN217026379U
CN217026379U CN202220513724.6U CN202220513724U CN217026379U CN 217026379 U CN217026379 U CN 217026379U CN 202220513724 U CN202220513724 U CN 202220513724U CN 217026379 U CN217026379 U CN 217026379U
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steam
pipeline
atomization
water tank
steamer
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陈江
陈香
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Deyang Chengyu Silk Co ltd
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Deyang Chengyu Silk Co ltd
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Abstract

The utility model discloses an atomization cooling-based steaming system capable of improving the processing quality of fabrics, which comprises a steaming machine body and a pipeline system connected on the steaming machine body, wherein a trapezoidal water tank, a water tank cover plate, a cloth hanging rod and a temperature control device are arranged in the steaming machine body, the pipeline system is provided with a steam main branch cylinder system, a steaming machine branch cylinder system and two sets of atomization cooling devices, each atomization cooling device comprises an atomization mixer adopting an atomizer, a water tank, an electromagnetic pneumatic valve, a steam flow control valve, a steam pipeline A and a multi-section pipeline, the atomization mixer is connected with the steam main branch cylinder system through the steam pipeline A, the atomization mixer is also directly connected with the water tank through the pipeline, the electromagnetic pneumatic valve and the steam valve are arranged on the pipeline between the steam pipeline A and the atomization mixer, the steam flow control valve is arranged on the steam pipeline A, a plurality of steam through holes are further arranged on the water tank cover plate, the product quality is improved while the cooling effect is improved.

Description

Atomization cooling-based steaming system capable of improving fabric treatment quality
Technical Field
The utility model relates to the technical field of cooling of a steamer, in particular to a steaming system based on atomization cooling and capable of improving the fabric treatment quality.
Background
The ageing machine is the equipment that makes the dyestuff absorb moisture and develop color in the surface fabric, and after the surface fabric is printed, the dyestuff relies on physical action to attach on fibre and thickener surface, and the dyestuff at this moment does not take place chemical reaction with the fiber texture of surface fabric, and the water resistance fastness is very low, and the surface fabric that does not evaporate after that the stamp promptly can seriously fade when washing, and even the colour is washed off entirely. Therefore, the fabric printed with the reactive dye and the acid dye needs to be subjected to a steaming link to enable the dye to chemically react with the fiber, then is washed to remove loose color and paste, is subjected to after-finishing (such as softening, smoothness, skin-friendly, fireproof, waterproof, antistatic and the like) to be shaped, and then enters a clothing link and a home textile link.
The function of the steamer is as follows: the steamer plays a role in color development and fixation of the printed fabric. The stability of the internal temperature and humidity of the steamer is important for color development (fresh and bright color), fixation (dark and light color), dye permeability and color stability.
The working principle of the steamer is as follows: after the printed fabric enters the steamer, under the effect of stable temperature and humidity provided by the steamer, urea in the paste fully absorbs moisture to keep the fabric in a wet state, and the reactive dye contacts with the fiber through the paste film in the wet state and continuously enters the fiber in the wet environment to perform chemical reaction with the fiber to form a stable chemical structure, so that the permeability, washing fastness, fresh color brightness, saturation and stability of the fabric are improved. In the steaming process of the fabric, a large amount of heat energy is released when a chemical reaction occurs, so that the temperature inside the steaming machine is gradually increased, the humidity is reduced, and the permeability of dye, the brightness and saturation of color development and the stability of color development are influenced.
The internal structure of the prior art steamer is shown in fig. 1, two trapezoidal water tanks 27 are arranged below the internal part, one of the two trapezoidal water tanks 27 is provided with an inlet a30, the other is provided with an inlet B31, the two inlets are respectively connected to constant-temperature and constant-pressure direct steam in a steam-splitting cylinder of the steamer so as to boil water in the trapezoidal water tank 27 to form saturated steam, a set of water spray cooling devices (consisting of a water spray mixer 4, a water spray device 25, a circulating fan and the like) are symmetrically arranged above each trapezoidal water tank 27, the trapezoidal water tank 27 is connected below the water spray cooling devices, the whole trapezoidal water tank 27 passes through the bottom of the steamer, the water spray mixer 4 is respectively attached to the inner wall of the steamer, a plurality of rows of cloth hanging rods 24 for hanging cloth are arranged above the water spray mixer 4, the two ends of the trapezoidal water tank 27 are respectively connected below the water spray mixer 4, a water tank cover plate 29 is arranged above the trapezoidal water tank 27, a water tank opening 28 is arranged at the middle position of the water tank cover plate 29, and a temperature control device (generally comprising a temperature controller probe pt100, a temperature controller, an electric control system and the like) is arranged in the steamer.
The pipeline system of the prior art steamer is shown in fig. 2, and comprises a steam main steam-distributing cylinder system (comprising a steam main steam-distributing cylinder 5, a steam-distributing drum outlet steam pipeline 20, a spare connector 21, a safety valve 22, an outlet control valve 13, a pressure gauge 11 and the like), a steam pipeline B9, a steamer steam-distributing cylinder system (comprising a steam flow control valve 10, a pressure gauge 11, a steamer steam-distributing cylinder 1, a front support 7, a rear support 6, a pipeline, a direct steam pipeline (provided with a steam valve 12), and the like), a steam pipeline a8, two sets of water spray cooling devices (comprising a water spray mixer 4, a water tank, a steam valve 12, a steam flow control valve 10, a water pump M, a pipeline and the like), and the steam main steam-distributing cylinder system is respectively connected with the steamer steam-distributing cylinder system and the two sets of water spray cooling devices through a steam pipeline B9 and a steam pipeline a 8.
The water spraying cooling device adopts a spraying mode to form water mist with large particles, the water mist is mixed with steam in a water spraying mixer 4 of the steamer and then is sent out through a circulating fan to cool the inside of the steamer, but the cooling effect is not ideal, and the humidity is not stable.
In the prior art, the water in the trapezoidal water tank 27 is heated and boiled by direct steam to form saturated steam, the saturated steam is emitted from the opening and is blown to all positions inside the steamer by the circulating fan, but the arrangement has the following defects: if the direct steam flow is too large, water is boiled seriously, so that the steam pressure at the opening is too large, the filter cloth pressed above the opening is blown, and water can splash after boiling to form water drops; meanwhile, the left, middle and right depths of the cloth at the opening position are inconsistent, the color development of the fabric is not bright, the permeability of the fabric is not good, and the like.
SUMMERY OF THE UTILITY MODEL
The utility model aims to design an atomization cooling-based steaming system capable of improving the treatment quality of fabrics, which is improved on the basis of the existing steaming machine, wherein a water spraying device in a water spraying mixer is replaced by an atomizer, and a plurality of steam through holes are formed in a water tank cover plate, so that saturated steam generated in a trapezoidal water tank can be uniformly discharged from multiple parts, and the problems of inconsistent left, middle and right depths of fabrics at an opening position, non-bright color development of fabrics, poor permeability of fabrics and the like are avoided; meanwhile, the pipeline system is improved, and a water spraying type cooling mode is changed into a mist water body for cooling, so that sprayed water mist particles are finer and finer, and the cooling effect is effectively improved.
The utility model is realized by the following technical scheme: an atomization cooling-based steaming system capable of improving the processing quality of fabrics comprises a steaming machine body and a pipeline system connected to the steaming machine body, wherein a trapezoidal water tank, a water tank cover plate, a cloth hanging rod, a temperature control device (comprising a temperature control probe pt100, a temperature controller, an electrical system and the like) is arranged in the steaming machine body, the pipeline system is provided with a steam main cylinder system, a steaming machine sub cylinder system and two sets of atomization cooling devices, the atomization cooling devices comprise an atomization mixer adopting an atomizer, a water tank, an electromagnetic pneumatic valve, a steam flow control valve, a steam pipeline A and a multi-section pipeline, the atomization mixer is connected with the steam main cylinder system through the steam pipeline A, the atomization mixer is also directly connected with the water tank through the pipeline, the electromagnetic pneumatic valve and the steam valve are arranged on the pipeline between the steam pipeline A and the atomization mixer, the steam flow control valve is arranged on the steam pipeline A, the water tank cover plate is also provided with a plurality of steam through holes in a penetrating manner.
In order to further better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the utility model particularly adopts the following arrangement structure: still be provided with constant voltage safety assembly on the steam conduit B that steam master cylinder system and rapid steamer cylinder system are connected, steam conduit A and the steam master cylinder system one end that links to each other insert on the steam conduit B between constant voltage safety assembly and the steam master cylinder system, constant voltage safety assembly is including temperature controller probe, pressure transmitter, steam flowmeter, manometer and the pressure stabilizing valve that sets up in order, the pressure stabilizing valve is connected near the steam conduit A and the side of being connected of steam conduit B, and the temperature controller probe sets up between steam flow control valve and the pressure transmitter on steam conduit B.
In order to further better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the utility model particularly adopts the following arrangement structure: the electromagnetic pneumatic valve is arranged close to the atomizing mixer, and the steam flow control valve is arranged close to the port where the steam pipeline A is connected with the pipeline.
Further, in order to better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the following arrangement structure is particularly adopted: one set the atomizing heat sink is provided with two atomizing mixers, and the two sets the atomizing heat sink is connected with a steam pipeline B through a steam pipeline A respectively.
Further, in order to better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the following arrangement structure is particularly adopted: one set of two atomizing mixers of the atomizing and cooling device are symmetrically arranged above a trapezoidal water tank, and a baffle plate with the appearance smaller than an outlet channel is arranged above the atomizer in the outlet channel of each atomizing mixer.
Further, in order to better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the following arrangement structure is particularly adopted: one side of the baffle is connected with one side of the outlet channel far away from the inner wall of the steamer.
In order to further better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the utility model particularly adopts the following arrangement structure: the steam through holes are distributed on the water tank cover plate in a matrix manner.
Further, in order to better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the following arrangement structure is particularly adopted: the steam through holes are circular, oval, rectangular or rhombic.
Further, in order to better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the following arrangement structure is particularly adopted: a guide plate is arranged above the outlet channel of the atomization mixer and is positioned above the cloth hanging rod.
Further, in order to better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the following arrangement structure is particularly adopted: the two trapezoidal water tanks are connected through a pipeline, the pipeline is connected into another external water tank (overflow water tank), the level of redundant condensed water in the trapezoidal water tanks is controlled through the external water tank, a group of drain pipes can be additionally arranged on the external water tank, the level of the water in the trapezoidal water tanks is controlled through the original drain pipes and the added drain pipes, and different humidity requirements are met; the higher the water level of the overflow water tank (forming an isotope device with the trapezoidal groove), the higher the water level in the trapezoidal water tank, the larger the cross section, and the higher the humidity of the saturated steam coming out of the trapezoidal water tank. On the contrary, the lower the overflow water tank water level, the lower the water level in the trapezoidal water tank, the smaller the cross section, and the less the saturated steam coming out of the trapezoidal water tank, the smaller the humidity.
Compared with the prior art, the utility model has the following advantages and beneficial effects:
the utility model is improved on the basis of the existing steamer, the water spraying equipment in the water spraying mixer is replaced by the atomizer, and the cover plate of the water tank is provided with a plurality of steam through holes, so that saturated steam generated in the trapezoidal water tank can be uniformly discharged from a plurality of parts, and the problems of inconsistent left, middle and right depths of cloth at the opening position, non-bright color of fabric, poor fabric permeability and the like are avoided; meanwhile, the pipeline system is improved, and a water spraying type cooling mode is changed into a mist water body for cooling, so that sprayed water mist particles are finer and finer, and the cooling effect is effectively improved.
The utility model adopts the atomization cooling device, which saves more water compared with a water spray cooling device, and has higher cooling efficiency, so that the humidity and the temperature in the steamer are more stable.
The utility model arranges the baffle on the outlet channel of the atomization mixer, so that the redundant water mist can be blocked back, and water drops are formed to flow into the trapezoidal water tank along the inner wall of the evaporation machine and are reheated and utilized.
The utility model changes the original water spraying mixer into the spraying mixer, and changes the water supply mode from the original pump suction mode into the siphon mode, thereby effectively reducing the energy consumption.
The guide plate provided by the utility model can enable the steam inside to circulate at the top of the steamer according to the guide lines (left-right dispersion, front-back dispersion, up-down convection) of the guide plate, so that all positions inside the steamer can be uniformly wetted, and the product quality is improved.
The constant-pressure safety component is additionally arranged on the steam pipeline B, so that steam can be effectively supplied to the inside of the steamer while safety is guaranteed.
The utility model improves the water spraying type cooling mode of the existing steamer, so that the sprayed water mist particles are finer and finer, thereby effectively improving the cooling effect.
The utility model can make the temperature and humidity in the steamer more stable, and the factors of color brightness, saturation, fastness, penetration effect, color reproducibility and the like are effectively controlled after the fabric enters the steamer, thereby meeting the requirements of middle and high-end customers.
When the utility model is applied, when the temperature is higher than the set temperature, the atomization cooling device is automatically started to play a role in cooling and maintaining the humidity, and after the temperature is reduced to the set temperature, the atomization cooling device is automatically closed to ensure the stability of the temperature and the humidity in the steamer. When the atomization cooling device is started, defective products are caused by water dripping at the top of the rapid steamer due to the fact that humidity is increased, and therefore the temperature of the top of the rapid steamer is kept constant by heating heat conducting oil through indirect steam, the temperature of a top plate is kept constant at 85-95 ℃, and water drops are effectively prevented from occurring.
Drawings
Fig. 1 is a view showing an internal structure of a conventional steamer.
FIG. 2 is a piping diagram of a prior art steamer.
FIG. 3 is a schematic view of the internal structure of the steamer according to the present invention.
Fig. 4 is a schematic structural diagram of a piping system according to the present invention.
Wherein, 1-steamer steam-splitting cylinder, 2-atomizing mixer, 3-external water tank, 4-water spray mixer, 5-steam total steam-splitting cylinder, 6-rear bracket, 7-front bracket, 8-steam pipeline A, 9-steam pipeline B, 10-steam flow control valve, 11-pressure gauge, 12-steam valve, 13-outlet control valve, 14-electromagnetic pneumatic valve, 15-temperature controller probe, 16-pressure transmitter, 17-steam flowmeter, 18-pressure stabilizing valve, 19-steam interface of thermal power plant, 20-steam-splitting-drum outlet steam pipeline, 21-standby interface, 22-safety valve, 23-steam-splitting-drum inlet main valve, 24-cloth hanging rod, 25-water spray equipment, 26-atomizer, 27-a trapezoidal water tank, 28-a water tank opening, 29-a water tank cover plate, 30-an inlet A, 31-an inlet B, 32-a steam through hole and 33-a guide plate.
Detailed Description
The present invention will be described in further detail with reference to examples, but the embodiments of the present invention are not limited thereto.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings of the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Thus, the following detailed description of the embodiments of the present invention, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model.
In the description of the present invention, it is to be understood that the terms etc. indicate orientations or positional relationships based on those shown in the drawings only for the convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise specifically stated or limited, the terms "mounted," "connected," "disposed," "fixed," and the like shall be understood broadly, and may be, for example, a fixed connection, a detachable connection, or an integral connection, and specifically is not limited to any conventional mechanical connection means such as screwing, interference fit, riveting, screw thread auxiliary connection, etc. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
The noun explains:
direct steam: the steam is emitted through the opening on the steam pipe to be directly contacted with the heating medium for heating.
Indirect steam: the steam is not contacted with the heating medium, but is contacted with the heating medium through a steam pipe, and the tail end of the indirect steam pipe is generally provided with a drain valve and a bypass valve to drain away condensed water formed after heat exchange.
Example 1:
as shown in fig. 3 and 4, an atomization cooling-based steaming system capable of improving the treatment quality of fabrics is improved on the basis of the existing steaming machine, a water spraying device in a water spraying mixer is replaced by an atomizer, and a plurality of steam through holes are formed in a water tank cover plate, so that saturated steam generated in a trapezoidal water tank can be uniformly discharged from multiple parts, and the problems of inconsistent left, middle and right depths of fabrics at the opening position, non-bright color development of fabrics, poor permeability of fabrics and the like are avoided; meanwhile, the pipeline system is improved, the water spraying type cooling mode is changed into mist water body cooling, so that sprayed water mist particles are finer and finer, and the cooling effect is effectively improved, the steam cooker comprises a steamer body and a pipeline system connected to the steamer body, a trapezoidal water tank 27, a water tank cover plate 29, a cloth hanging rod 24 and a temperature control device (comprising a temperature controller probe pt100, a temperature controller, an electrical system and the like) are arranged in the steamer body, the pipeline system is provided with a steam main cylinder system, a steamer sub-cylinder system and two sets of atomization cooling devices, the atomization cooling devices comprise an atomization mixer 2 adopting an atomizer 26, a water tank 3, an electromagnetic pneumatic valve 14, a steam valve 12, a steam flow control valve 10, a steam pipeline A8 and a plurality of pipelines, the atomization mixer 2 is connected with the steam main cylinder system through a steam pipeline A8, the atomization mixer 2 is directly connected with the water tank 3 through the pipeline, the electromagnetic pneumatic valve 14 and the steam valve 12 are arranged on a pipeline between the steam pipeline A8 and the atomizing mixer 2, the steam flow control valve 10 is arranged on the steam pipeline A8, and a plurality of steam through holes 32 are arranged on the water tank cover plate 29 in a penetrating way.
As a preferable arrangement, the embodiment is improved on the basis of the existing steamer, the steamer body and the pipeline system are improved, the steam pipeline system comprises a steam main branch cylinder system, a steamer branch cylinder system and two sets of atomization cooling devices, the steam main branch cylinder system is provided with a steam main branch cylinder 5, a steam branch drum outlet steam pipeline 20, a standby interface 21, a safety valve 22, an outlet control valve 13, a pressure gauge 11 and the like, the steam main branch cylinder 5 is connected to a steam interface 19 of a thermal power plant through a steam pipeline provided with a steam branch drum inlet main valve 23, any steam branch drum outlet steam pipeline 20 of the steam main branch cylinder 5 is connected to a steam pipeline B9, an outlet control valve 13 is arranged on the steam pipeline 20 at the outlet of the steam-dividing drum and used for controlling the size of the steam at the outlet of the steam main steam-dividing cylinder, and one steam pipeline 20 at the outlet of the steam-dividing drum can be provided with a steam-dividing cylinder system of a steamer.
Two direct steam pipes (provided with steam valves 12) on the steam distributing cylinder 1 of the steamer are directly led to the trapezoidal water tanks 27 in the steamer to respectively boil the water in the front trapezoidal water tank 27 and the rear trapezoidal water tank 27 to form saturated steam, the saturated steam provides temperature and humidity for the steamer, and the temperature and the humidity are respectively controlled by the two steam valves 12 arranged on the direct steam pipes so as to meet the requirements of the production process.
The steam pipe is connected to the top of the steamer through another steam pipe arranged on the steam-distributing cylinder 1 of the steamer, the steam pipe is further provided with a steam flow control valve 10, the steam pipe controls the output of the steam in the steam-distributing cylinder 1 of the steamer through the steam flow control valve 10, so that the heat conducting oil on the top plate of the steamer can be heated, the temperature of the top of the steamer can be kept, and water dripping can be prevented.
Wherein, the atomization cooling device is improved on the basis of the prior art, the water spray mixer 4 in the raw water spray cooling device is replaced by the atomization mixer 2, namely the water spray equipment 25 in the raw water spray mixer 4 is removed and replaced by the atomizer 26, and meanwhile, a plurality of steam through holes 32 are formed on the original water tank cover plate 29 by using tools; further, original pump suction water supply is changed into siphon water supply (namely, a pipeline which is externally connected as a water supply water pipe is directly connected into the water tank 3 instead of the water pump M in the water tank 3), the electromagnetic pneumatic valve 14 is additionally arranged on the original pipeline, the atomizing mixer 2 is also directly connected into the water tank 3 through the pipeline, the electromagnetic pneumatic valve 14 and the steam valve 12 are arranged on the pipeline between the steam pipeline A8 and the atomizing mixer 2, and the steam flow control valve 10 is arranged on the steam pipeline A8.
So for direct steam boil not only can emerge from basin opening 28 after the water in trapezoidal basin 27 is formed, also can emerge from logical vapour hole 32 simultaneously, get into the inside saturated steam of rapid steamer through rapid steamer circulating fan homodisperse to each inside corner of rapid steamer, for rapid steamer provides stable temperature and humidity, let the surface fabric at the rapid steamer in-process, the moisture absorption is abundant, and the look is even.
Because after replacing water spraying equipment 25 with atomizer 26, atomizing cooling theory of operation: when a temperature controller probe pt100 on a temperature control device of the steamer monitors that the temperature in the steamer is higher than a set temperature, an alarm electrical device connected to a temperature controller of the steamer temperature control device sends an instruction to enable an electromagnetic pneumatic valve (namely an electromagnetic valve and a pneumatic valve) 14 to work, specifically, the electromagnetic valve works at first to drive the pneumatic valve to act, at the moment, the pneumatic valve is opened, steam enters an atomization mixer, an atomizer in the atomization mixer works, water in an external water tank 3 enters the atomizer under the siphonage action and is mixed with the steam in the atomizer to form fog, the fog low-temperature steam is uniformly fed into the top of the steamer through a top plate of the steamer by combining a circulating fan in the atomization mixer, at the moment, wet air steam at the top flows to the bottom of the steamer, the steam with high temperature at the bottom of the steamer flows to the bottom of the steamer, the temperature of the steamer is reduced through the convection action, when the temperature drops to the set temperature, the temperature controller alarm device sends an instruction to close the electromagnetic valve, the pneumatic valve is closed at the moment, and the atomizer stops working. The steamer enters a normal working state: the saturated steam in the trapezoidal water tank 27 at the bottom provides the temperature and humidity needed by the steamer, so that the fabric in the steamer can fully absorb moisture, develop color and fix color.
Example 2:
the embodiment is further optimized on the basis of the above embodiment, and the same parts as those in the above technical solution will not be described again here, as shown in fig. 3 and 4, in order to further better implement the atomization cooling-based steaming system capable of improving the fabric processing quality of the present invention, the following setting structure is particularly adopted: a constant-pressure safety component is also arranged on a steam pipeline B9 connected with the steam main sub-cylinder system and the steamer sub-cylinder system, one end of the steam pipeline A8 connected with the steam main sub-cylinder system is connected to a steam pipeline B9 between the constant-pressure safety component and the steam main sub-cylinder system (namely, one end of the steam pipeline A8 is connected to a steam pipeline B9 between the constant-pressure safety component and the steam main sub-cylinder system, and the other end of the steam pipeline A8 is connected to the atomizing mixer 2 through a pipeline), the constant pressure safety assembly comprises a temperature controller probe 15, a pressure transmitter 16, a steam flowmeter 17, a pressure gauge 11 and a pressure maintaining valve 18 which are sequentially arranged, the pressure maintaining valve 18 is connected to the connecting side of a near steam pipeline A8 and a steam pipeline B9, the thermostat probe 15 on steam line B9 is placed between the steam flow control valve 10 on steam line B9 and the pressure transducer 16.
As a preferable arrangement scheme, a constant-pressure safety component is arranged on a steam pipeline B9 connected with the steam main steam-dividing cylinder system (steam-dividing drum outlet steam pipeline 20) and the steamer steam-dividing cylinder system (steamer steam-dividing cylinder 1), namely, the steam pipeline B9 is connected with the steamer steam-dividing cylinder 1 through one steam pipeline 20 at the steam-dividing drum outlet of the steam main steam-dividing cylinder 5, a steam flow control valve 10, a temperature controller probe 15, a pressure transmitter 16, a steam flow meter 17, a pressure gauge 11 and a pressure stabilizing valve 18 are sequentially arranged on the steam pipeline B9, and the pressure stabilizing valve 18 is connected to the connecting side of the near steam pipeline A8 and the steam pipeline B9; steam (the steam pressure is 0.8MPa, the higher the steam pressure is, the higher the steam temperature is, the worse the stability is), after entering a steam main steam distribution cylinder 1, the steam enters a steam pipeline B9 through a steam pipeline 20 at an outlet of a steam distribution drum, and then enters a steamer branch cylinder 1 through a pressure stabilizing valve 18, a pressure gauge 11, a steam flow meter 17, a pressure transmitter 16, a temperature controller probe (preferably, an armored PT100 temperature controller probe is adopted) 15 and a steam flow control valve 10 in sequence, wherein the pressure stabilizing valve 18 is used for reducing and stabilizing the steam pressure at 0.3MPa, the pressure gauge 11 can observe the pressure of the steam pressure after pressure stabilization at any time, the steam flow meter 17 is used for monitoring the flow of the steam leading to the interior of the steamer in real time, and the pressure transmitter 16 converts the pressure signal into an electric control signal or a pneumatic control signal to drive a corresponding device so as to control the temperature and the humidity of the steamer.
Example 3:
the embodiment is further optimized on the basis of any one of the above embodiments, and the same parts as those in the above technical solutions will not be described herein again, as shown in fig. 3 and 4, in order to further better implement the atomization cooling-based steaming system capable of improving the fabric processing quality, the following setting structure is particularly adopted: the solenoid pneumatic valve 14 is disposed near the atomizing mixer 2, and the steam flow control valve 10 is disposed near the port where the steam pipe A8 is connected to the pipe.
Further, in order to better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the following arrangement structure is particularly adopted: one set the atomizing heat sink is provided with two atomizing mixers 2, two sets the atomizing heat sink is connected with steam conduit B9 through a steam conduit A8 respectively.
In order to further better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the utility model particularly adopts the following arrangement structure: one set two atomizing blender 2 symmetries of atomizing heat sink set up in the top of a trapezoidal basin 27 (can be located trapezoidal basin 27 directly over or left side top or right side top), and lie in the top of atomizer 26 in the exit channel of each atomizing blender 2 and all be provided with the baffle that the appearance is less than exit channel, utilize the baffle to make unnecessary water smoke can be kept off back, form the water droplet along the interior wall flow of vaporizing machine to trapezoidal basin in.
Be provided with two sets of atomizing heat sink promptly in a steamer, set up two atomizing mixers in one set of atomizing heat sink, two sets are four atomizing mixers altogether, steam conduit A8 takes two atomizing mixers 2 (same set of atomizing mixing device), two way pipelines are taken through a tee bend in steam conduit A8's exit, two way pipelines are connected with an atomizing mixer 2 respectively, all be provided with solenoid pneumatic valve 14 and steam valve 12 on each way pipeline, and make solenoid pneumatic valve 14 nearly atomizing mixer 2 side setting on the pipeline.
Further, in order to better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the following arrangement structure is particularly adopted: one side of the baffle is connected with one side of the outlet channel far away from the inner wall of the steamer.
Further, in order to better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the following arrangement structure is particularly adopted: the steam holes 32 are distributed in a matrix on the sink cover plate 29.
In order to further better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the utility model particularly adopts the following arrangement structure: the steam through holes 32 are circular, oval, rectangular or rhombic.
Further, in order to better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the following arrangement structure is particularly adopted: a guide plate 33 is further arranged above the outlet channel of the atomizing mixer 2, and the guide plate 33 is positioned above the cloth hanging rod 24 for hanging cloth, when the guide plate 33 is arranged, the guide plate 33 can be installed on the inner wall of the steamer on one side, or the upper part of the guide plate is connected to the top of the steamer, or the guide plate 33 is arranged in the steamer in any other way, so that the guide plate 33 is higher than the cloth hanging rod 24; increase guide plate 33, can be so that vaporific water smoke can carry out the regularity diffusion on the water conservancy diversion direction, when solving the unordered diffusion of prior art, the product quality problem that the diffusion is inhomogeneous to cause, it sets up behind guide plate 33, can make inside steam circulate according to the flow guide line (control dispersion, front and back dispersion, upper and lower convection) of guide plate at the top of rapid steamer, thereby make inside everywhere in rapid steamer can both be even by moist, thereby promote product quality.
When the fabric steaming machine works, when steam enters the trapezoidal water tank from the steam distributing cylinder 1 of the steaming machine, a plurality of openings are formed in two sides of a steam pipe introduced into the trapezoidal water tank, steam pressure can be released, the steam heats water in the trapezoidal water tank through the openings, saturated steam is formed after the water in the trapezoidal water tank is boiled, the trapezoidal water tank transversely penetrates through the steaming machine, the saturated steam enters the steaming machine from the openings of the trapezoidal water tank and the steam through holes 32, the saturated steam entering the steaming machine is uniformly dispersed to all corners in the steaming machine through a circulating fan of the steaming machine (namely the circulating fan in the raw water spraying mixer 4 (the existing atomizing mixer 2)), stable temperature and humidity are provided for the steaming machine, the fabric absorbs moisture fully in the steaming process, and the color is uniform.
In order to further better realize the atomization cooling-based steaming system capable of improving the fabric treatment quality, the utility model particularly adopts the following arrangement structure: between two trapezoidal basins 27, still through the pipe connection, this pipeline inserts another external water tank (overflow water tank), with unnecessary comdenstion water in the trapezoidal basin 27, controls the water level height through this external water tank, can add a set of drain pipe more on this external water tank, controls the water level height in the trapezoidal basin through original drain pipe and the drain pipe that adds, satisfies different humidity requirements, and its theory of operation is: the higher the water level of the overflow water tank (forming an isotope with the trapezoid-shaped groove), the higher the water level in the trapezoid-shaped water tank 27, the larger the cross section, and the more saturated steam out of the trapezoid-shaped water tank 27, the higher the humidity. Conversely, the lower the overflow tank level, the lower the water level in the trapezoidal water tank 27, and the smaller the cross section, the less saturated steam from the trapezoidal water tank 27 has the smaller humidity.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and all simple modifications and equivalent variations of the above embodiments according to the technical spirit of the present invention are within the scope of the present invention.

Claims (9)

1. The utility model provides a can promote surface fabric treatment quality's rapid steamer system based on atomizing cooling, includes the rapid steamer body and connects the pipe-line system on the rapid steamer body, at this internal trapezoidal basin (27), basin apron (29), string cloth pole (24), the temperature control device of being provided with of rapid steamer, this internal steam head that is provided with of rapid steamer divides cylinder system, rapid steamer branch cylinder system and two sets of atomizing cooling device, its characterized in that: atomizing heat sink is including atomizing blender (2) that adopt atomizer (26), water tank (3), electromagnetic pneumatic valve (14), steam valve (12), steam flow control valve (10), steam conduit A (8) and multisection pipeline, atomizing blender (2) are through steam conduit A (8) connection steam master cylinder system, atomizing blender (2) still link to each other with water tank (3) through the pipeline, electromagnetic pneumatic valve (14) and steam valve (12) set up on the pipeline between steam conduit A (8) and atomizing blender (2), steam flow control valve (10) set up on steam conduit A (8) still run through on basin apron (29) and be provided with a plurality of steam vents (32).
2. The atomization cooling-based steaming system capable of improving the processing quality of the fabric according to claim 1, characterized in that: still be provided with constant voltage safety assembly on steam conduit B (9) that steam is connected to total cylinder system of branch of steam and the steamer cylinder system, steam conduit A (8) and the one end that steam is connected to total cylinder system of branch of steam insert constant voltage safety assembly and steam conduit B (9) between the steam system of branch of steam, constant voltage safety assembly is including temperature controller probe (15), pressure transmitter (16), steam flowmeter (17), manometer (11) and surge damping valve (18) that set up in order, surge damping valve (18) are connected near the connection side of steam conduit A (8) and steam conduit B (9), and temperature controller probe (15) sets up between steam flow control valve (10) and pressure transmitter (16) on steam conduit B (9).
3. The atomization cooling-based steaming system capable of improving fabric processing quality according to claim 1, characterized in that: the electromagnetic pneumatic valve (14) is arranged close to the atomizing mixer (2), and the steam flow control valve (10) is arranged close to the port side where the steam pipeline A (8) is connected with the pipeline.
4. The atomization cooling-based steaming system capable of improving the processing quality of the fabric according to claim 1, 2 or 3, wherein the atomization cooling-based steaming system comprises: one set the atomization cooling device is provided with two atomization mixers (2), and the two sets of the atomization cooling device are respectively connected with a steam pipeline B (9) through a steam pipeline A (8).
5. The atomization cooling-based steaming system capable of improving fabric processing quality according to claim 4, characterized in that: one set of two atomizing blender (2) symmetry settings of atomizing heat sink are in the top of a trapezoidal basin (27), and all are provided with the baffle that the appearance is less than exit channel in the exit channel of each atomizing blender (2) the top that is located atomizer (26).
6. The atomization cooling-based steaming system capable of improving the processing quality of the fabric according to claim 5, characterized in that: one side of the baffle is connected with one side of the outlet channel far away from the inner wall of the steamer.
7. The atomization cooling-based steaming system capable of improving the fabric processing quality according to any one of claims 1-3 and 5-6, which is characterized in that: the steam through holes (32) are distributed on the water tank cover plate (29) in a matrix manner.
8. The atomization cooling-based steaming system capable of improving fabric processing quality according to claim 7, characterized in that: the steam through holes (32) are circular, oval, rectangular or rhombic.
9. The atomization cooling-based steaming system capable of improving the fabric treatment quality as claimed in any one of claims 1-3, 5-6 and 8, which is characterized in that: a guide plate (33) is also arranged above the outlet channel of the atomization mixer (2), and the guide plate (33) is positioned above the cloth hanging rod (24).
CN202220513724.6U 2022-03-10 2022-03-10 Atomization cooling-based steaming system capable of improving fabric treatment quality Active CN217026379U (en)

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