CN217023723U

CN217023723U - Material arranging device and assembling equipment

Info

Publication number: CN217023723U
Application number: CN202123312652.3U
Authority: CN
Inventors: 孔令斌
Original assignee: Lubo Automotive Electronics Qufu Co ltd
Current assignee: Lubo Automotive Electronics Qufu Co ltd
Priority date: 2021-12-27
Filing date: 2021-12-27
Publication date: 2022-07-22
Anticipated expiration: 2031-12-27

Abstract

The utility model discloses a material arrangement device, which comprises: the storage bin is used for storing materials; the rotary table is arranged in the stock bin and can rotate relative to the stock bin; the turntable is provided with a stirring part and a picking part, the stirring part is used for stirring materials, and the picking part is used for picking up the materials and driving the materials to synchronously rotate along with the turntable; the conveying track is arranged on one side of the turntable; the inlet of the conveyor track is capable of receiving material disengaged by the pick-up. The protective covers can be sequenced according to a certain sequence, so that an operator can conveniently pick up and install the protective covers, and the operator can install the protective covers by one hand, thereby achieving the effects of shortening the operation time and reducing the fatigue strength of the operator. The utility model also provides an assembly device which comprises the material sorting device.

Description

Material arranging device and assembling equipment

Technical Field

The utility model relates to the field of sorting equipment, in particular to a material sorting device and assembling equipment.

Background

Many products need install the safety cover, and on the production line at present, the installation of safety cover needs to lean on manual installation, and the safety cover is all stacked in the material box. When the protective cover is installed, an operator needs to take the product out of the tool with one hand, take the protective cover out of the material box with the other hand, and then insert the open end of the protective cover into the head of the product. The above operation mode has the following problems: firstly, the direction of stacking is inconsistent after the material box is poured into to the safety cover, and the direction needs manual adjustment after taking, makes the operation beat long. Secondly, the operation is complicated due to the need of hand-eye cooperation and the need of maintaining high concentration force, and the repeated operation of the machine causes the operator to be very easy to be tired.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the problems that the conventional protective cover is long in operating beat, easy to fatigue operators and the like when being installed. The utility model provides a material sorting device, which can sort protective covers according to a certain sequence, and can be installed by an operator with one hand, so that the effects of shortening the operation time and reducing the fatigue strength of the operator are realized.

In order to solve the above technical problem, an embodiment of the present invention discloses a material sorting apparatus, including:

the storage bin is used for storing materials;

the rotating disc is arranged in the storage bin and can rotate relative to the storage bin; the turntable is provided with a stirring part and a picking part, the stirring part is used for stirring materials, and the picking part is used for picking up the materials and driving the materials to synchronously rotate along with the turntable;

the conveying track is arranged on one side of the turntable; the entrance of the conveyor track facilitates receiving material disengaged by the pick-up.

By adopting the technical scheme, the stirring part and the picking part which are positioned on the turntable are driven to rotate through the turntable, so that the stirring part is utilized to stir materials, the materials are turned, and the picking part is convenient to pick. After the material is picked up by the picking part, the material directly falls on the track when rotating to the upper part of the inlet of the track along with the turntable, and the material slides down to the outlet on the track due to gravity. Because the material is in the form of being convenient for assemble, during the installation, operating personnel need not to adjust the installation position of material to can direct one-hand installation, shorten operating personnel's beat of operation, reduce operating personnel fatigue strength. Meanwhile, the device of the embodiment is simple in structure, low in cost, small in outer size and suitable for material arrangement in a small space.

In one embodiment, the stirring portion and the picking portion are provided in plurality, and each stirring portion and each picking portion are staggered and spaced.

As a specific implementation manner, the distance between the picking part and the center of the turntable is greater than the distance between the inlet of the conveying track and the center of the turntable, and the conveying track is provided with a yielding port, so that the picking part can pass through the yielding port when rotating.

In one embodiment, the inner side surface of the stirring part is arc-shaped, and the distance between each point on the arc and the center of the rotating disc is gradually reduced along the rotating direction of the rotating disc.

By adopting the technical scheme, the material is convenient to turn over, so that the material is positioned in a state of being convenient to pick up, and the probability of being picked up by the picking part is increased.

As a specific embodiment, the pickup portion is in the shape of a hook.

As a specific implementation mode, after the materials are sleeved on the picking part, the gap between the picking part and the materials is 0.8mm-1 mm.

As a specific implementation manner, the turntable is disposed on an inner side wall of the storage bin, and at least one of other inner side walls of the storage bin is arc-surface-shaped or inclined-plane-shaped so that a sectional area of at least a lower portion of the storage bin in a horizontal direction is gradually reduced from top to bottom.

As a specific embodiment, the device comprises a driving device for driving the turntable to rotate.

As a specific embodiment, a first sensor is arranged at the upper end of the conveying track, and a second sensor is arranged at the outlet of the conveying track; the material arranging device further comprises a control device, and the control device is connected with the first sensor, the second sensor and the driving device respectively.

By adopting the technical scheme, the material condition on the track can be detected through the first sensor and the second sensor, so that the control device can feed back a signal to control the feeding rhythm according to the material assembling condition on the track.

The embodiment of the utility model also discloses an assembly device which comprises the material sorting device.

Drawings

Fig. 1 is a schematic view showing an overall structure of a material sorting apparatus according to an embodiment of the present invention;

FIG. 2 shows a front view of a material preparation apparatus of an embodiment of the present invention;

FIG. 3 shows a top view of a material preparation device according to an embodiment of the utility model;

FIG. 4 shows a cross-sectional view A-A of FIG. 3;

in the figure, 100-shell, 110-bin, 120-cavity; 200-turntable, 210-stirring part, 220-picking part; 300-conveying track, 310-letting position port, 320-discharging port; 400-drive unit, 500-control unit.

Detailed Description

The following description is given by way of example of the present invention and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description. While the utility model will be described in conjunction with the preferred embodiments, it is not intended that the features of the utility model be limited to that embodiment. On the contrary, the intention of the novel description to be incorporated into the embodiments is to cover alternatives or modifications which may be extended in accordance with the appended claims. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The utility model may be practiced without these particulars. Moreover, some of the specific details have been left out of the description in order to avoid obscuring or obscuring the focus of the present invention. It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.

It should be noted that in this specification, like reference numerals and letters refer to like items in the following drawings, and thus, once an item is defined in one drawing, it need not be further defined and explained in subsequent drawings.

In the description of the present embodiment, it should be noted that the terms "upper", "lower", "inner", "bottom", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that are conventionally arranged when the products of the present invention are used, and are only used for convenience in describing and simplifying the description, but do not indicate or imply that the devices or elements indicated must have specific orientations, be constructed in specific orientations, and operated, and thus, should not be construed as limiting the present invention.

In the description of the present embodiment, it should be further noted that, unless explicitly stated or limited otherwise, the terms "disposed," "connected," and "connected" are to be interpreted broadly, e.g., as a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. Specific meanings of the above terms in the present embodiment can be understood as specific cases by those of ordinary skill in the art.

In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.

The embodiment of the utility model discloses a material sorting device, which comprises a shell 100, wherein a storage bin 110 is arranged at the upper part of the shell 100, the storage bin 110 is used for storing materials, and a feeding hole is formed in the storage bin 110 and used for feeding materials. A turntable 200 is disposed in the bin 110, the turntable 200 being rotatable relative to the bin 110, a lower portion of the turntable 200 being proximate a bottom of the bin 110. Be provided with stirring portion 210 and pick up portion 220 on carousel 200, stirring portion 210 is used for stirring the material in the feed bin 110, and pick up portion 220 is used for picking up the material and drives the material along with carousel 200 synchronous rotation. The turntable 200 is further provided with a conveying track 300 at one side, and an inlet of the conveying track 300 is located below a position where the material picked up by the picking part 220 is separated from the picking part 220, so that the material can fall onto the conveying track 300 when falling off from the picking part 220. The conveying track 300 extends towards the bottom of the casing 100, and an outlet 320 is arranged at an outlet of the conveying track 300, and the outlet 320 penetrates through the casing 100 to communicate with the outside.

Further, the feed inlet of the bin 110 is open, so as to receive materials conveniently or match with a device for conveying materials. The side wall of the feed inlet of the bin 110 may also be inclined to facilitate the input or pouring of the material. Specifically, the turntable 200 is disposed on an inner sidewall of the storage bin 110, and at least one of other inner sidewalls of the storage bin 110 is arc-shaped or inclined so that a cross-sectional area of at least a lower portion of the storage bin 110 in a horizontal direction is gradually reduced from top to bottom. That is, after the material enters the bin 110, the material is accumulated toward the bottom of the bin 110, and the lower portion of the turntable 200 is close to the bottom of the bin 110, so that the material in the bin 110 can be picked up.

Further, when the inlet of the conveying track 300 is located below the position where the material picked up by the picking part 220 is separated from the picking part 220, the inlet of the conveying track is convenient for receiving the material separated by the picking part, specifically, the distance between the picking part 220 and the center of the turntable 200 is greater than the distance between the inlet of the conveying track 300 and the center of the turntable 200, and meanwhile, the yielding port 310 is arranged on the conveying track 300, so that the yielding port 310 can pass through the conveying track 220 when the picking part 220 rotates. As shown in fig. 1 and 3, when the distance between the conveying track 300 and the turntable 200 is less than the height of the surface of the turntable 200 from which the stirring part 210 protrudes, the abdicating hole 310 needs to be set large enough to allow the stirring part 210 and the picking part 220 to pass through the abdicating hole 310 when rotating, so as to avoid interference with the conveying track 300.

Further, the number of the stirring parts 210 and the number of the picking parts 220 may be one, two, or more, and the number of the stirring parts 210 and the number of the picking parts 220 may be equal or unequal, as shown in fig. 1, a structure in which the number of the stirring parts 210 and the number of the picking parts 220 are two is taken as an example. In an embodiment, the number of the stirring parts 210 and the picking parts 220 is two or more, and each stirring part 210 and each picking part 220 are alternately arranged at the edge of the turntable 200. That is, along the circumferential direction of the turntable 200, each stirring part 210 and each picking part 220 are adjacently arranged at intervals, and the stirring part 210 is used for stirring and adjusting the direction and then the picking part 220 is used for picking, so that the picking probability is increased.

Specifically, the shape of the stirring portion 210 may be a convex cylindrical rod or a rib extending on the surface of the turntable 200 for a certain distance, or may be other shapes facilitating stirring. As a specific embodiment, as shown in fig. 1 and 4, the inner side surface of the stirring portion 210 is arc-shaped, and the radius of the arc gradually changes along the rotation direction of the turntable 200, and the distance between each point on the arc and the center of the turntable 200 gradually decreases. The arc-shaped structure with the gradually changing radius of the stirring part 210 facilitates the materials to rotate to a certain degree when being stirred, so that the materials are overturned to be in a state suitable for being picked up, and the probability of being picked up is increased.

Specifically, the shape of the pick-up portion 220 may be designed according to the shape of the material. As a specific embodiment, when the material is a hollow cylindrical cover, the picking part 220 is hook-shaped, the picking part 220 is inserted into the hollow part of the material by the hook-shaped part, the material is hooked from the bin 110, so that the material is sleeved on the picking part 220, and as the turntable 200 rotates, when the turntable 200 rotates to a certain height, the hook-shaped part of the picking part 220 inclines, and then the material is separated from the hook-shaped part, falls off from the picking part 220, and falls on the track below the picking part, and thus, the single sequential feeding is completed.

Further, after the material is sleeved on the picking part 220, the clearance between the picking part 220 and the material is 0.8mm-1 mm. After the material is picked up by the picking portion 220, the material is convenient to be sleeved on the picking portion 220 through the gap between the material and the picking portion 220, and meanwhile, the material is convenient to drop from the picking portion 220.

Further, as shown in fig. 4, inside the housing 100, the lower portion of the cartridge 110 is a cavity 120. The conveying rail 300 extends downward into the chamber 120 through the side wall of the hopper 110, and finally communicates with the outside through the discharge hole 320. As shown in fig. 1 to 4, the bending portion of the conveying track 300 is located outside the casing 100, and this structure facilitates reducing the external dimension of the casing, and further reducing the overall dimension of the material sorting device, so as to adapt to the situation with a small space. While the portion of the conveying track 300 outside the housing 100 also facilitates viewing of the operation of the apparatus. As another possible structure, the conveying rails 300 are all disposed in the housing 100 and extend spirally downward to the discharge hole 320.

Further, the turntable 200 is driven to rotate by the driving unit 400. Specifically, the driving unit 400 is a motor, and is disposed outside the housing 100, and an output shaft thereof is connected to a rotating shaft of the turntable 200.

Further, a first sensor is arranged at the upper end of the conveying track 300, and a second sensor is arranged at the outlet; in particular, the position of the first sensor may be selected at a first corner of the conveyor track 300. The material sorting device further comprises a control unit 500, wherein the control unit 500 is connected with the first sensor, the second sensor and the driving unit 400. As a specific embodiment, as shown in fig. 4, a first sensor is disposed at a position B of the upper end of the conveying track 300 and a second sensor is disposed at a position C of the outlet of the conveying track 300, and the first sensor and the second sensor are respectively used for detecting whether materials exist at the position B and the position C on the conveying track 300. When no material is at the position B, the first sensor sends a first signal, and when the control unit 500 receives the first signal sent by the first sensor, the control unit 400 is started to enable the turntable 200 to continue to rotate to feed the conveying track 300. When the position C has the material, the second sensor sends a second signal, and when the control unit 500 receives the second signal, the control unit 400 stops operating, and the turntable 200 stops feeding the conveying rail 300, so that the material is prevented from being accumulated on the conveying rail 300.

The embodiment of the application also discloses an assembly device which comprises the material sorting device. During the use, feed in raw material for feed bin 110 through the feed inlet of feed bin 110, stir the material and utilize the single pickup of pick-up portion 220 through material finishing device, for transfer rail 300 is according to certain angle material loading, the material is transmitted according to the order on transfer rail 300, and it is up to the exit. The material falls into discharge gate 320 from the track export, and operating personnel picks up the part of waiting to install to stretch into discharge gate 320 with the assembly end of waiting to install the part, directly assemble with the material that is located discharge gate 320. The materials do not need to be picked up manually, the assembly angle is adjusted, the operation beat is shortened, single-hand operation can be realized, and the fatigue strength of operators is reduced.

Because the material finishing device of this application embodiment, simple structure and overall dimension are little, can be applicable to the little space department of equipment and carry out the material arrangement, realize that the low cost carries out the material sequencing arrangement, promote assembly efficiency, reduce operating personnel intensity of labour's effect.

The material arranging device is particularly suitable for the assembling process of the sensor and the protective cover.

While the utility model has been shown and described with reference to certain preferred embodiments thereof, it will be understood by those skilled in the art that the foregoing is a more particular description of the utility model than is possible with reference to the specific embodiments, and the specific embodiments of the utility model are not to be considered as limited to those descriptions. Various changes in form and detail, including simple deductions or substitutions, may be made by those skilled in the art without departing from the spirit and scope of the utility model.

Claims

1. A material arrangement device, comprising:

the storage bin is used for storing materials;

the rotary disc is arranged in the stock bin and can rotate relative to the stock bin; the turntable is provided with a stirring part and a picking part, the stirring part is used for stirring the materials, and the picking part is used for picking up the materials and driving the materials to synchronously rotate along with the turntable;

the conveying track is arranged on one side of the turntable; the inlet of the conveyor track is capable of receiving the material disengaged by the pick.

2. The material arranging device according to claim 1, wherein a plurality of stirring parts and a plurality of picking parts are arranged, and each stirring part and each picking part are arranged in a staggered and spaced mode.

3. The material arranging device as claimed in claim 1, wherein the distance between the picking part and the center of the turntable is greater than the distance between the inlet of the conveying track and the center of the turntable, and the conveying track is provided with a relief opening through which the picking part can pass when rotating.

4. The material arranging device as claimed in claim 1, wherein the inner side surface of the stirring part is arc-shaped, and the distance between each point on the arc and the center of the rotating disc is gradually reduced along the rotating direction of the rotating disc.

5. The material collating apparatus of claim 1 wherein said pickup portion is hook-shaped.

6. The material arranging device as claimed in claim 1, wherein after the material is sleeved on the picking part, the clearance between the picking part and the material is 0.8mm-1 mm.

7. The material collating device according to claim 1, wherein the turntable is disposed on an inner side wall of the bin, and at least one of the other inner side walls of the bin is arc-shaped or inclined so that a cross-sectional area of at least a lower portion of the bin in a horizontal direction is gradually reduced from top to bottom.

8. The material preparation device as claimed in any one of claims 1 to 7, comprising a drive device for driving the turntable in rotation.

9. The material preparation device as claimed in claim 8, wherein a first sensor is provided at the upper end of the conveying track, and a second sensor is provided at the outlet of the conveying track; the material sorting device further comprises a control device, and the control device is respectively connected with the first sensor, the second sensor and the driving device.

10. An assembly plant, characterized in that it comprises a material preparation device according to any one of claims 1-9.