CN216998629U - Sand device on two-side anode - Google Patents

Sand device on two-side anode Download PDF

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Publication number
CN216998629U
CN216998629U CN202123286436.6U CN202123286436U CN216998629U CN 216998629 U CN216998629 U CN 216998629U CN 202123286436 U CN202123286436 U CN 202123286436U CN 216998629 U CN216998629 U CN 216998629U
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China
Prior art keywords
anode
tank body
baskets
titanium
titanium baskets
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CN202123286436.6U
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Chinese (zh)
Inventor
张家
盛荣生
李晓军
朱建国
蔡磊
林理波
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Zhongtian Iron And Steel Group Huai'an New Materials Co ltd
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Shengliwei Changzhou Metal Material Co ltd
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Abstract

The utility model relates to the technical field of steel wire carrier electroplating diamond, in particular to a bilateral anode sand feeding device which comprises a tank body, wherein an upper tank body frame is arranged above the tank body, two anode titanium baskets I, two stirring devices and two cathode rollers are connected to the upper tank body frame, the stirring devices are positioned between the two anode titanium baskets I, the two cathode rollers are respectively positioned at the outer sides of the two anode titanium baskets I, two anode titanium baskets II are respectively connected to one group of inner walls of the tank body, the two anode titanium baskets I and the two anode titanium baskets II are arranged in parallel and have corresponding fixed positions, and the two anode titanium baskets II are respectively positioned at the outer sides of the two anode titanium baskets I; according to the utility model, the diamond can be deposited on both surfaces of the steel wire by 180 degrees (circumference), the problem of uneven particle distribution caused by unfixed rotation number and direction of the steel wire is greatly reduced, the particle distribution uniformity on the surface of the steel wire is improved, the cutting force of the diamond wire is improved, and the sanding efficiency is obviously improved.

Description

Sand device on two-side anode
Technical Field
The utility model relates to the technical field of diamond wire production, in particular to a bilateral anode sanding device.
Background
The sand feeding process principle of the diamond wire is as follows: the treated steel wire passes through a plating solution in which diamond powder is suspended at a medium speed and is applied with current, the diamond is fixed in the thickening process of the plating layer, and then the plating layer is further thickened to increase the holding force. Sanding is a process of reducing metal Ni ions in the plating solution and then depositing the metal Ni ions and the diamond on a substrate together.
Only one side of the existing diamond wire sand feeding equipment is provided with an anode plate, and mainly because the structure of a tank body is very compact, the installation of the anode plates at two sides cannot be realized, and the existing equipment cannot realize the stable output of current; therefore, after current is applied to the plating solution of the suspended diamond powder, the negative steel wire is circularly fixed on the cathode roller, most of the diamond powder can only deposit on the 180-degree semicircular surface between the positive electrode and the negative electrode, so that the current is concentrated on one side, the steel wire can only sand on one side, the sand-feeding electroplating is uneven, the sand-feeding efficiency is low, the quantity of the bottom powder is large, and the powder consumption is large.
Disclosure of Invention
The purpose of the utility model is: overcomes the defects in the prior art, and provides a bilateral anode sanding device with uniform sanding electroplating, high sanding efficiency and small powder consumption.
In order to solve the technical problems, the technical scheme adopted by the utility model is as follows:
a bilateral anode sanding device comprises a groove body, wherein two side surfaces, perpendicular to the direction of a diamond wire, of the groove body are respectively provided with a wire inlet notch and a wire outlet notch;
an upper frame of the tank body is arranged above the tank body, the upper frame of the tank body is connected with two anode titanium baskets I, two stirring devices and two cathode rollers, the stirring devices are positioned between the two anode titanium baskets I, the two cathode rollers are respectively positioned at the outer sides of the two anode titanium baskets I,
two anode titanium baskets II are respectively connected to one group of inner wall of the tank body, the two anode titanium baskets I and the two anode titanium baskets II are arranged in parallel and have corresponding fixed positions, the two anode titanium baskets II are respectively positioned at the outer sides of the two anode titanium baskets I, two groups of cathode roller liquid baffle plate groups are arranged in the tank body, two groups of cathode rollers are respectively positioned in a cavity formed by the two cathode roller liquid baffle plates and the tank body, two groups of wire mesh notches are arranged on each group of cathode roller liquid baffle plate groups, the straight line where each group of wire mesh notches is positioned is respectively positioned between the anode titanium basket I and the anode titanium basket II on the same side,
the two anode titanium baskets I are respectively connected with the anode of the rectifier I through anode leads, the two anode titanium baskets II are respectively connected with the anode of the rectifier II through anode leads, and the two cathode rollers are mutually connected and respectively connected with the cathodes of the rectifier I and the rectifier II through cathode leads.
Furthermore, two ends of the first anode titanium baskets are respectively connected through titanium basket supports and connected with the upper frame of the tank body through the titanium basket supports, the titanium basket supports are connected with the upper frame of the tank body through bolts, and the titanium basket supports are connected with conductive bolts.
Furthermore, the titanium basket support comprises a titanium basket support and a connecting shaft, wherein the titanium basket support comprises a T-shaped connecting plate and a connecting shaft, the middle part of the connecting shaft is thick, the two ends of the connecting shaft are thin, and the thin section of the connecting shaft is provided with external threads, connecting holes are formed in the two anode titanium baskets I respectively, and the diameter of each connecting hole is matched with the diameter of the thin section of the connecting shaft.
Further, agitating unit includes the motor mount pad, be provided with agitator motor on the motor mount pad, agitator motor's output shaft section has the puddler through the coupling joint, the bottom of puddler is connected with the stirring rake, and the installation back, the stirring rake is located the below of two positive pole titanium baskets one.
Furthermore, the cathode roller is connected with the upper frame of the tank body through a connecting plate and a bolt.
Furthermore, the cathode roller liquid baffle plate groups respectively comprise two liquid baffle plates.
Furthermore, the top end of the liquid baffle is provided with an inverted V-shaped inclined plane.
Furthermore, a circle of inclined plane which inclines inwards is arranged on the upper end face of the groove body.
Furthermore, the upper frame of the tank body comprises two long connecting rods which are arranged in parallel, and the two long connecting rods are connected through a plurality of short connecting rods which are parallel to each other.
The technical scheme adopted by the utility model has the beneficial effects that:
according to the utility model, the diamond can be deposited on both sides of the steel wire by 180 degrees (circumference), the problem of uneven particle distribution caused by unfixed rotation number and direction of the steel wire is greatly reduced, the particle distribution uniformity on the surface of the steel wire is improved, the cutting force of the diamond wire is improved, and the sanding efficiency is obviously improved.
Meanwhile, the bilateral anode sanding device shortens debugging time and energy consumption before starting up, improves production efficiency and remarkably improves yield.
Drawings
Fig. 1 is a perspective view of a double-sided anode sanding device according to the present invention.
Fig. 2 is a front view of a double-sided anode sanding device in accordance with the present invention.
Fig. 3 is a side view of a double sided anode sanding device of the present invention.
FIG. 4 is a perspective view of the first anode titanium basket and the titanium basket support of the present invention.
FIG. 5 is a schematic side view of the first titanium basket and the titanium basket support of the present invention.
Fig. 6 is a schematic view of the cross-sectional structure C-C in fig. 3.
In the figure: the device comprises a tank body 1, a tank body upper frame 2, an anode titanium basket I3, a stirring motor 4, a stirring rod 5, a stirring paddle 6, a cathode roller 7, a titanium basket support 8, a cathode roller liquid baffle 9, an anode titanium basket II 10, a wire mesh notch 11, a wire inlet notch 12, a wire outlet notch 13 and a diamond wire 14.
Detailed Description
The present invention will be further described with reference to the following embodiments.
Referring to fig. 1-6, a bilateral anode sanding device comprises a tank body 1, wherein two side surfaces of the tank body 1 perpendicular to the direction of a diamond wire 14 are respectively provided with a wire inlet notch 12 and a wire outlet notch 13; a bath body upper frame 2 is arranged above the bath body 1, two anode titanium baskets 3, two stirring devices and two cathode rollers 7 are connected on the bath body upper frame 2, the stirring devices are positioned between the two anode titanium baskets 3, the two cathode rollers 7 are respectively positioned at the outer sides of the two anode titanium baskets 3, two anode titanium baskets 10 are respectively connected on a group of inner walls of the bath body 1, the two anode titanium baskets 3 and the two anode titanium baskets 10 are arranged in parallel and have corresponding fixed positions, the two anode titanium baskets 10 are respectively positioned at the outer sides of the two anode titanium baskets 3, two diamond wire 14 channels can be formed between the anode titanium baskets 3 and the anode titanium baskets 10, thus diamond can be deposited at 180 degrees (circumference) at both sides of the diamond wire 14, the problem of uneven particle distribution caused by the unfixed rotation number and direction of the steel wire is greatly reduced, and the uniformity of particle distribution on the surface of the diamond wire is improved, the cutting force is improved. Compared with the prior art that the diamond wire 14 only can deposit diamond in the front 180 degrees in the forward direction, the sand coating efficiency of the diamond is obviously improved. Two sets of cathode roller liquid baffle plate groups are arranged in the tank body 1, two sets of cathode rollers 7 are respectively positioned in a cavity formed by two cathode roller liquid baffle plates 9 and the tank body 1, two sets of wire mesh notches 11 are formed on each set of cathode roller liquid baffle plate groups, the straight line where each set of wire mesh notches 11 is positioned is respectively positioned between a first anode titanium basket 3 and a second anode titanium basket 10 on the same side, the first two anode titanium baskets 3 are respectively connected with the anode of a first rectifier through anode leads, the second two anode titanium baskets 10 are respectively connected with the anode of a second rectifier through anode leads, the two cathode rollers 7 are mutually connected and are respectively connected with the cathodes of the first rectifier and the second rectifier through cathode leads, in the embodiment, the two rectifiers correspond to the two anodes and one cathode, the same cathode in the same medium is firstly tried to receive currents of different anodes, and the phenomenon that the current distribution is not uniform (the current can be cut off), passing only one set of anodes, the other set having no or little current).
As shown in fig. 4, two ends of the two first anode titanium baskets 3 in this embodiment are connected through the titanium basket support 8 and connected with the upper frame 2 of the tank body through the titanium basket support 8, the titanium basket support 8 is connected with the upper frame 2 of the tank body through a bolt, and the titanium basket support 8 is connected with a conductive bolt.
As shown in fig. 6, specifically, the titanium basket support 8 comprises a titanium basket support 8 and a connecting shaft, wherein the connecting shaft comprises a T-shaped connecting plate and a thick middle connecting shaft, the two thin middle connecting shafts are provided with external threads at two ends, connecting holes are respectively formed in the two anode titanium baskets 3, and the diameters of the connecting holes are matched with the diameters of the thin sections of the connecting shaft. By adopting the connecting shaft with the structure, the diameter of the thick section of the connecting shaft is larger than that of the connecting hole, the thick section can limit the installation of the first anode titanium basket 3, the installation distance between the two first anode titanium baskets 3 is fixed, and the installation positions of the two first anode titanium baskets 3 are relatively fixed.
As shown in fig. 1, agitating unit includes the motor mount pad, is provided with agitator motor 4 on the motor mount pad, and agitator motor 4's output shaft section has puddler 5 through the coupling joint, and puddler 5's bottom is connected with stirring rake 6, and the installation back, stirring rake 6 are located two positive pole titanium basket 3's below, and this structural design is comparatively reasonable, the stirring of the interior plating bath of the cell body 1 of being convenient for, and the motor in this embodiment is connected with the reduction gear, is convenient for adjust the stirring speed.
To improve the efficiency of mounting and dismounting the cathode roll 7. The cathode roll 7 and the upper frame 2 of the tank body in the embodiment are connected through a connecting plate and a bolt.
As shown in figure 1, the cathode roller liquid baffle plate groups respectively comprise two liquid baffle plates, the inner liquid baffle plate is used for preventing electroplating bath solution from flowing onto the cathode roller 7 in a flowing mode, the outer liquid baffle plate separates washing water of the cathode roller 7 from the bath solution, and concentration change caused by mixing is avoided.
In order to avoid that plating solution and diamond dust are thrown to the top of the liquid baffle and are accumulated at the top of the liquid baffle in the electroplating process, the top end of the liquid baffle in the embodiment is provided with an inverted V-shaped inclined surface.
Meanwhile, in order to avoid that the plating solution and the diamond powder are thrown to the top of the tank body 1 and accumulated at the top of the tank body 1 in the electroplating process, a circle of inclined surface inclining inwards is arranged on the upper end surface of the tank body 1.
Frame 2 includes two long connecting rods of parallel arrangement on the cell body in this embodiment, connects through a plurality of short connecting rods that are parallel to each other between two long connecting rods, and this simple structure, the installation is dismantled conveniently, and is convenient for the installation and the dismantlement of other each parts.
The working principle is as follows: the anode and the cathode of suspended diamond in the plating solution are connected, the diamond wire 14 enters from a wire inlet notch 12 of the plating solution tank, then passes through the cathode roller 7 at one end and passes through a wire mesh notch 11 on the liquid baffle plate, then winds to the cathode roller 7 at the other end through a wire mesh socket of the liquid baffle plate at the other end and winds back through another wire mesh notch 11 on the liquid baffle plate at the other end until a plurality of circles of diamond wires 14 are wound on the two cathode rollers 7, and the diamond wires 14 which are subjected to sanding are discharged from a wire outlet notch 13 of the tank body 1 to enter the next procedure. According to the utility model, the diamond can be deposited on both sides of the steel wire by 180 degrees (circumference), the problem of uneven particle distribution caused by unfixed rotation number and direction of the steel wire is greatly reduced, the particle distribution uniformity on the surface of the steel wire is improved, the cutting force of the diamond wire 14 is improved, and the sanding efficiency is obviously improved. Overcomes the defect that the prior art only can deposit diamond on the steel wire facing 180 degrees of the anode.
It should be understood that although the description is made in terms of embodiments, not every embodiment includes only a single claim, and such description is for clarity only, and those skilled in the art will recognize that the embodiments described in the various embodiments can be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (9)

1. The utility model provides a sand device on two sides positive poles which characterized in that: the wire-guiding groove comprises a groove body, wherein a wire inlet notch and a wire outlet notch are respectively formed in two side surfaces, perpendicular to the trend of a diamond wire, of the groove body;
an upper frame of the tank body is arranged above the tank body, the upper frame of the tank body is connected with two anode titanium baskets I, two stirring devices and two cathode rollers, the stirring devices are positioned between the two anode titanium baskets I, the two cathode rollers are respectively positioned at the outer sides of the two anode titanium baskets I,
two anode titanium baskets II are respectively connected to one group of inner walls of the tank body, the two anode titanium baskets I and the two anode titanium baskets II are arranged in parallel and correspond to each other in fixed position, the two anode titanium baskets II are respectively positioned at the outer sides of the two anode titanium baskets I, two groups of cathode roller liquid baffle plate groups are arranged in the tank body, two groups of cathode rollers are respectively positioned in a cavity formed by the two cathode roller liquid baffle plates and the tank body, two groups of wire mesh notches are formed in each group of cathode roller liquid baffle plate groups, the straight line where each group of wire mesh notches is positioned is respectively positioned between the anode titanium basket I and the anode titanium basket II on the same side,
the two anode titanium baskets I are respectively connected with the anode of the rectifier I through anode leads, the two anode titanium baskets II are respectively connected with the anode of the rectifier II through anode leads, and the two cathode rollers are mutually connected and respectively connected with the cathodes of the rectifier I and the rectifier II through cathode leads.
2. The double-sided anode sanding device of claim 1, wherein: two ends of the first anode titanium baskets are respectively connected through titanium basket supports and connected with the upper frame of the tank body through the titanium basket supports, the titanium basket supports are connected with the upper frame of the tank body through bolts, and the titanium basket supports are connected with conductive bolts.
3. The double-sided anode sanding device of claim 2, wherein: the titanium basket support comprises a titanium basket support body and connecting holes, wherein the titanium basket support body comprises a T-shaped connecting plate and a connecting shaft, the middle of the connecting shaft is thick, the two ends of the connecting shaft are thin, the thin section of the connecting shaft is provided with external threads, the first two anode titanium baskets are respectively provided with connecting holes, and the diameter of each connecting hole is matched with the diameter of the thin section of the connecting shaft.
4. The double-sided anode sanding device of claim 1, wherein: the stirring device comprises a motor mounting seat, wherein a stirring motor is arranged on the motor mounting seat, an output shaft section of the stirring motor is connected with a stirring rod through a coupler, the bottom end of the stirring rod is connected with a stirring paddle, and the stirring paddle is located below the two anode titanium baskets I after being mounted.
5. The double-sided anode sanding device of claim 1, wherein: the cathode roller is connected with the upper frame of the tank body through a connecting plate and a bolt.
6. The double-sided anode sanding device of claim 1, wherein: the cathode roller liquid baffle plate groups respectively comprise two liquid baffle plates.
7. The double-sided anode sanding device of claim 6, wherein: the top end of the liquid baffle is provided with an inverted V-shaped inclined plane.
8. The double-sided anode sanding device of claim 1, wherein: the upper end face of the groove body is provided with a circle of inclined plane inclining towards the inner side.
9. The double-sided anode sanding device of claim 1, wherein: the upper frame of the tank body comprises two long connecting rods which are arranged in parallel, and the two long connecting rods are connected through a plurality of short connecting rods which are parallel to each other.
CN202123286436.6U 2021-12-24 2021-12-24 Sand device on two-side anode Active CN216998629U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123286436.6U CN216998629U (en) 2021-12-24 2021-12-24 Sand device on two-side anode

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123286436.6U CN216998629U (en) 2021-12-24 2021-12-24 Sand device on two-side anode

Publications (1)

Publication Number Publication Date
CN216998629U true CN216998629U (en) 2022-07-19

Family

ID=82388140

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123286436.6U Active CN216998629U (en) 2021-12-24 2021-12-24 Sand device on two-side anode

Country Status (1)

Country Link
CN (1) CN216998629U (en)

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Effective date of registration: 20240328

Address after: No. 566 Changjiang East Road, Huaiyin District, Huai'an City, Jiangsu Province, 223300

Patentee after: Zhongtian Iron and Steel Group (Huai'an) New Materials Co.,Ltd.

Country or region after: China

Address before: 213200 No. 268 Nanhuan Second Road, Jintan District, Changzhou City, Jiangsu Province

Patentee before: Shengliwei (Changzhou) metal material Co.,Ltd.

Country or region before: China