CN216993386U - Shock-absorbing slow-bouncing exercise mat - Google Patents
Shock-absorbing slow-bouncing exercise mat Download PDFInfo
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- CN216993386U CN216993386U CN202121266080.7U CN202121266080U CN216993386U CN 216993386 U CN216993386 U CN 216993386U CN 202121266080 U CN202121266080 U CN 202121266080U CN 216993386 U CN216993386 U CN 216993386U
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Abstract
The embodiment of the utility model provides a shock-absorbing slow-bouncing exercise mat, and relates to the technical field of exercise equipment. The shock absorption slow-elasticity movement pad comprises a shock absorption slow-elasticity material layer, tear-resistant pound cloth and a natural rubber layer, wherein the tear-resistant pound cloth is arranged between the shock absorption slow-elasticity material layer and the natural rubber layer, and the shock absorption slow-elasticity material layer is made of a shock absorption slow-elasticity material. This shock attenuation is played motion pad slowly adopts the shock attenuation to play material layer and natural rubber layer and combines integratively, has effects such as resilience, shock attenuation, play slowly, silence, wear-resisting, adsorb strongly, high limited slip, still sets up anti-tearing pound cloth as the intermediate level, has improved the anti tear ability that the shock attenuation was played motion pad slowly to make the shock attenuation play motion pad slowly can protect user's health joint and soft tissue more effectively, the user of being convenient for carries out the yoga style action of high difficulty more accurate.
Description
Technical Field
The utility model relates to the technical field of sports equipment, in particular to a shock-absorbing slow-bouncing sports mat.
Background
The existing exercise mat comprises yoga mat and body-building mat, the adopted materials are EVA (Ethylene Vinyl Acetate Copolymer), PVC (Polyvinyl chloride), PE (polyethylene) and the like. However, these materials have weak tearing strength, poor mechanical properties, poor slip resistance and rebound resilience, and have no high elasticity or shock absorption effect, such as: PE materials are generally less resilient.
When a human body moves on the exercise mat, the human body can exert force on the mat paved on the floor, the greater the movement force of the human body is, the greater the relative acting force generated by the mat on the floor on the human body is, although the muscle, joint and soft tissue of the human body have the buffering effect on the bearing force, the bearing force exceeds a certain limit, and the human body is damaged.
Therefore, the technical problem which needs to be solved at present is to design a sports mat with good elasticity and shock absorption effect.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a shock-absorbing slow-elasticity exercise mat which has good elasticity and shock absorption effect.
Embodiments of the utility model may be implemented as follows:
in a first aspect, the utility model provides a shock-absorbing slow-elastic motion pad, which comprises a shock-absorbing slow-elastic material layer, anti-tearing pound cloth and a natural rubber layer, wherein the anti-tearing pound cloth is arranged between the shock-absorbing slow-elastic material layer and the natural rubber layer, and the shock-absorbing slow-elastic material layer is made of a shock-absorbing slow-elastic material.
In an alternative embodiment, the shock absorbing layer is made of TPV material.
In an alternative embodiment, the shock-absorbing slow-elasticity material layer, the tear-resistant pound cloth and the natural rubber layer are integrally connected by adopting hot-pressing compounding.
In an alternative embodiment, the material of the shock-absorbing slow-elastic material layer comprises the following substances in parts by mass: 55% of TPV material, 25% of calcium carbonate, 8% of graphene oxide, 2% of nano silicon dioxide, 2% of maleic anhydride graft, 5% of pigment and 3% of chemical auxiliary agent.
In an alternative embodiment, the material of the natural rubber layer comprises the following substances in parts by mass: 60-70% of natural rubber blank, 2-4% of foaming agent, 2-4% of cross-linking agent, 2-4% of oxidant, 2-4% of stearic acid, 2-4% of toner, 10-20% of filler and 6-10% of tear-resistant pound cloth raw material.
In an alternative embodiment, the surface of the natural rubber layer remote from the shock absorbing slow elastic material layer is provided with an anti-slip texture.
In a second aspect, the utility model provides a preparation method of a shock-absorbing slow-elastic exercise mat, which comprises the following steps:
adopting a shock-absorbing slow-elastic material to prepare a shock-absorbing slow-elastic material layer;
forming a tear-resistant pound cloth;
forming a natural rubber layer;
and adopting a hot-pressing composite process to connect the damping slow-elasticity material layer, the tear-resistant pound cloth and the natural rubber layer into a whole.
In an alternative embodiment, the material of the shock-absorbing slow-elastic material layer comprises the following substances in parts by mass: 55% of TPV material, 25% of calcium carbonate, 8% of graphene oxide, 2% of nano silicon dioxide, 2% of maleic anhydride graft, 5% of pigment and 3% of chemical auxiliary agent.
In an alternative embodiment, the material of the natural rubber layer comprises the following substances in parts by mass: 60-70% of natural rubber blank, 2-4% of foaming agent, 2-4% of cross-linking agent, 2-4% of oxidant, 2-4% of stearic acid, 2-4% of toner, 10-20% of filler and 6-10% of tear-resistant pound cloth raw material.
In an alternative embodiment, the step of forming the shock absorbing layer of slow elastic material comprises: putting the raw materials of the damping slow-elasticity material layer into an internal mixer, and mixing all the materials to form a first plasticized rubber mass; fully and uniformly mixing the first plasticized rubber mass by using an open mill; preparing the mixed first plasticized glue mass into a first sheet by using a sheet discharging machine; manufacturing the first sheet into a damping slow-elasticity material layer by adopting a flat vulcanizing machine;
the step of forming the natural rubber layer includes: crushing raw materials of a natural rubber layer, stirring and smelting, filtering impurities, and heating for dilution; and (4) reheating and pressing to meet the requirement, feeding into a foaming oven of a production line for continuous foaming, cooling, solidifying and shaping, and tabletting to form the natural rubber layer.
The shock-absorbing slow-elastic exercise mat and the preparation method thereof provided by the embodiment of the utility model have the beneficial effects that:
the damping slow-elastic material layer is combined with the natural rubber layer into a whole, wherein the damping slow-elastic material layer has the performances of damping, slow elasticity, buffering and the like, and the natural rubber layer has the performances of high resilience, high slip resistance and the like, so that the damping slow-elastic motion pad has the performances of damping, slow elasticity, buffering, high resilience, high slip resistance and the like; the technical blank that the sports mat shock attenuation, anti tearing, absorption, limited slip are as an organic whole has been filled to make shock attenuation bullet sports mat slowly can protect health joint and soft tissue more effectively, the user of being convenient for carries out the yoga style action of high difficulty more accurate, moreover, plays the cushioning effect to the user when carrying out yoga motion, extension action time and working distance reduce the impact force to user's health.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without inventive efforts.
FIG. 1 is a schematic structural diagram of a shock-absorbing slow-elastic exercise mat according to a first embodiment of the present invention;
fig. 2 is a flowchart of a method for manufacturing a shock-absorbing slow-elastic exercise mat according to a second embodiment of the present invention.
Icon: 10-shock absorbing slow-bouncing exercise mat; 11-a shock absorbing slow-elastic material layer; 12-tear resistant pound cloth; 13-Natural rubber layer.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that if the terms "upper", "lower", "inside", "outside", etc. are used for indicating the orientation or positional relationship based on the orientation or positional relationship shown in the drawings or the orientation or positional relationship which is usually placed when the utility model is used, it is only for convenience of describing the present invention and simplifying the description, but it is not necessary to indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation and be operated, and thus, it should not be construed as limiting the present invention.
It should be noted that the features of the embodiments of the present invention may be combined with each other without conflict.
The sports mat made of the high-elasticity particle raw materials only has high elasticity but does not have the shock absorption performance. The sports mat made of the low-elasticity particle raw material only has low elasticity and does not have the shock absorption performance.
Through research, TPE (Thermoplastic Elastomer, Chinese name: Thermoplastic Elastomer) prepared under the same process condition, EVA, PVC and PE have different elastic capacities, and the elastic capacities are sorted from strong to weak according to the following sequence: TPE is more than EVA and PVC is more than PE. However, none of these materials provide a sports pad with rebound, cushioning and slow-rebound effects.
Therefore, the existing sports mat can not meet the rebound, buffering or shock absorption slow-bouncing effect required by the user in the movement from the application of the base material.
Referring to fig. 1, the present embodiment provides a shock-absorbing slow-elastic exercise mat 10, where the shock-absorbing slow-elastic exercise mat 10 includes a shock-absorbing slow-elastic material layer 11, a tear-resistant fabric 12 and a natural rubber layer 13, where the tear-resistant fabric 12 is an intermediate layer and is disposed between the shock-absorbing slow-elastic material layer 11 and the natural rubber layer 13. The tear resistant pound 12 improves the tear resistance of the shock absorbing slow spring exercise mat 10. Thus, the damping slow-elastic material layer 11 and the natural rubber layer 13 are combined into a whole, and the double-sided double-purpose structure has the effects of resilience, damping, slow elasticity, silence, wear resistance, tear resistance, strong adsorption, high slip resistance and the like.
Wherein, the shock attenuation is played the material layer 11 slowly and can be improved the shock attenuation of shock attenuation is played the motion pad 10 slowly, is played slowly and the performance of buffering, and then makes the shock attenuation play the motion pad 10 slowly and has kick-backed and strong absorbing performance. Specifically, shock attenuation slow-bouncing material layer 11 adopts shock attenuation slow-bouncing material to make, and shock attenuation slow-bouncing material is the thermoplasticity elastic particle, has high pliability and high mechanicalness, and has good damping performance, shock attenuation slow-bouncing performance and compression deformation resistance, makes shock attenuation slow-bouncing material layer 11 with the thermoplasticity elastic particle through vulcanization process, and apply to in shock attenuation slow-bouncing motion pad 10, can make shock attenuation slow-bouncing motion pad 10 have the physical characteristics of shock attenuation, buffering, slow-bouncing.
Specifically, the thermoplastic elastomer particles used in the shock-absorbing slow-elastic material layer 11 may be TPV or a material mainly containing TPV. In this embodiment, the material of the shock-absorbing slow-elastic material layer 11 includes the following substances in parts by mass: 55% of TPV material, 25% of calcium carbonate, 8% of graphene oxide, 2% of nano silicon dioxide, 2% of maleic anhydride graft, 5% of pigment and 3% of chemical auxiliary agent.
The natural rubber layer 13 can improve the adsorption force and the slip resistance of the shock absorption slow-bounce exercise mat 10, that is, the natural rubber layer 13 is in contact with the ground, so that the shock absorption slow-bounce exercise mat 10 can be strongly adsorbed on the ground, and the good slip prevention effect is achieved, and the natural rubber layer 13 is applied to the shock absorption slow-bounce exercise mat 10, so that the shock absorption slow-bounce exercise mat 10 has high slip resistance and high mechanical property.
Preferably, the surface of the natural rubber layer 13 far away from the shock absorption slow-elastic material layer 11 is provided with an anti-slip texture, and the surface with the anti-slip texture is contacted with the ground, so that the anti-slip effect of the shock absorption slow-elastic exercise mat 10 is further improved.
Specifically, the raw material used for the natural rubber layer 13 may be natural rubber or a material mainly containing natural rubber. In this embodiment, the material of the natural rubber layer 13 includes the following substances in parts by mass: 60-70% of natural rubber blank, 2-4% of foaming agent, 2-4% of cross-linking agent, 2-4% of oxidant, 2-4% of stearic acid, 2-4% of toner, 10-20% of filler and 6-10% of tear-resistant pound cloth raw material.
The shock-absorbing slow-elastic material layer 11, the tear-resistant cloth 12 and the natural rubber layer 13 are connected into a whole through hot-pressing compounding, sheets made of different materials can be subjected to hot-pressing compounding molding, the structures of the shock-absorbing slow-elastic material layer 11 and the natural rubber layer 13 are kept, and the connecting surface of each layer structure is firm and is not easy to fall off.
The thickness range of the shock-absorbing slow-elastic material layer 11 is as follows: 1 mm-5 mm, the thickness range of the natural rubber layer 13 is as follows: 1mm to 5mm, the tear-resistant pound cloth 12 has a thickness range of: 0.3 mm-1 mm. Therefore, the shock-absorbing slow-bouncing exercise mat 10 is convenient to roll up, and the portable effect is achieved.
The length-width ratio of the shock-absorbing slow-bullet motion pad 10 is as follows: 2 ~ 5, that is to say, length is 2 ~ 5 times of width, and the width scope of shock attenuation slow-bouncing movement pad 10 is: 60 cm-100 cm to fit the body scale of the user.
The shock-absorbing slow-elastic exercise mat 10 provided by the embodiment has the beneficial effects that:
1. the shock-absorbing slow-elastic material layer 11 and the natural rubber layer 13 are combined into a whole, and the shock-absorbing slow-elastic exercise mat 10 has excellent damping performance, shock-absorbing performance and resilience performance, can achieve the effects of high elasticity and buffering force, and simultaneously realizes shock-absorbing buffering and high elasticity, so that a sporter can use the mat according to exercise needs; for example, the shock-absorbing slow-elastic material layer 11 can relieve the impact force, so that the body joints of the user can be effectively protected when the user moves, the high-difficulty yoga style action performed by the user is more accurate, and the style standard is maintained; the natural rubber layer 13 can prevent slipping and adsorption, has an anti-slipping effect and is more convenient for outdoor use;
2. in the shock-absorbing slow-bounce exercise mat 10 provided by the embodiment, the shock-absorbing slow-bounce material layer 11 has slow-bounce performance, so that the effect of reducing force can be maximized, the damage of shock acting force caused by exercise to a body is avoided, the damage of joints, muscles and soft tissues caused by exercise is reduced, and meanwhile, even if the shock-absorbing slow-bounce exercise mat 10 bears great force, the original shape can be recovered through slow bounce;
3. the two sides of the shock-absorbing slow-bouncing movement pad 10 have respective effects, so that a user can select and use the shock-absorbing slow-bouncing movement pad according to needs, and the applicability of the shock-absorbing slow-bouncing movement pad 10 is improved;
4. the shock absorption slow-elastic material layer 11, the tear-resistant pound cloth 12 and the natural rubber layer 13 are connected into a whole through hot-pressing compounding, so that sheets made of different materials can be subjected to hot-pressing compounding forming, the structures of the shock absorption slow-elastic material layer 11 and the natural rubber layer 13 are kept, and the connecting surface of each layer of structure is firm and is not easy to fall off.
In order to verify the technical effect of the shock-absorbing slow-bouncing exercise mat 10 provided in this embodiment, the following two sets of experimental data are provided.
Experiment one: egg drop test
Purpose of the experiment: for verifying that the shock absorbing slow fire motion pad 10 has the physical properties of shock absorbing slow fire.
And (3) testing results:
under the same environment, the existing sports mat made of TPE materials is flatly paved on a floor, eggs are arranged at the height position of 90CM relative to the sports mat, the eggs vertically fall onto the surface of the sports mat, and the eggs are instantly broken;
in the same environment, the shock-absorbing slow-bullet motion pad 10 provided by the embodiment is flatly laid on the floor, eggs are sequentially arranged at the height positions corresponding to the shock-absorbing slow-bullet motion pads 10, 150CM, 200CM and 250CM, the eggs vertically fall on the surface of the shock-absorbing slow-bullet motion pad 10, and the eggs are not broken and are intact as before; then, when the eggs are placed at the height position exceeding 250CM, the eggs vertically fall on the surface of the shock absorption slow-bullet motion pad 10, and the eggs begin to be broken;
description of egg drop test: the physical properties of the conventional sports pad made of TPE (thermoplastic elastomer) are high resilience and low shock absorption; the shock-absorbing slow-bullet motion pad 10 provided by the embodiment has the physical property of shock absorption of slow bullets.
Experiment two: falling test of ball
Purpose of the experiment: for verifying that the shock absorbing slow fire motion pad 10 has the physical properties of shock absorbing slow fire.
And (3) testing results:
under the same environment, a ball body falling elastic testing instrument is adopted, the existing sports mat made of TPE is laid in the instrument testing range, the testing ball vertically falls to the surface of the sports mat from the height position of 150CM relative to the sports mat, and the rebound height of the testing ball is 90 CM;
under the same environment, adopt spheroid to fall to ground elasticity test instrument: the shock-absorbing slow-bullet motion pad 10 provided by the embodiment is laid in an instrument testing range, a test ball vertically falls onto the surface of the shock-absorbing slow-bullet motion pad 10 from a height position relative to the shock-absorbing slow-bullet motion pad 10, and the rebound height of the test ball is 20 CM;
description of the ball drop test: the physical characteristics of the conventional TPE sports pad are much lower than the shock-absorbing slow-elastic sports pad 10 provided in this embodiment.
The above two comparative test results are combined to fully illustrate the physical properties of the shock-absorbing slow-bouncing exercise mat 10 provided by the present embodiment.
Second embodiment
Referring to fig. 2, the present embodiment provides a method for manufacturing a shock-absorbing slow-elastic exercise mat, which is mainly used for manufacturing the shock-absorbing slow-elastic exercise mat 10 provided by the first embodiment, and the method includes the following steps:
s21: the shock-absorbing slow-elastic material layer 11 is made of shock-absorbing slow-elastic materials.
Specifically, the raw materials of the damping slow-elasticity material layer 11 are put into an internal mixer, and all the materials are mixed to form a first plasticized rubber mass; performing three-pass rolling on the first plasticized rubber mass by using an open mill to fully and uniformly mix the materials; preparing the mixed first plasticized rubber mass into a first sheet by using a sheet discharging machine; and manufacturing the first thin sheet into the shock absorption slow-elasticity material layer 11 by adopting a high-tonnage flat vulcanizing press.
S22: forming the tear-resistant pound fabric 12.
Wherein, tear-resistant pound cloth 12 can be produced by oneself, also can purchase the finished product directly.
S23: the natural rubber layer 13 is formed.
Specifically, the raw materials of the natural rubber layer 13 are crushed, stirred, smelted, filtered of impurities, heated and diluted; and (3) reheating and pressing to meet the requirement, continuously foaming in a production line foaming oven, cooling, solidifying and shaping, and tabletting to obtain the natural rubber layer 13.
The sequence of S21, S22 and S23 is not strictly limited, and may not be in sequence.
S24: the shock-absorbing slow-elastic material layer 11, the tear-resistant pound cloth 12 and the natural rubber layer 13 are connected into a whole by adopting a hot-pressing composite process.
Therefore, the sheet materials made of different materials can be subjected to hot-pressing composite forming, the structures of the damping slow-elastic material layer 11 and the natural rubber layer 13 are kept, and the connection surface of each layer of structure is firm and is not easy to fall off.
Finally, the shock-absorbing slow-bouncing movement mat 10 can be automatically punched and cut according to the size requirement of a customer on the shock-absorbing slow-bouncing movement mat 10.
The preparation method of the shock-absorbing slow-elastic exercise mat provided by the embodiment has the beneficial effects that:
1. the preparation process is simple and efficient, and the production cost is low;
2. the prepared shock-absorbing slow-elastic exercise mat 10 has excellent damping performance, shock-absorbing performance and resilience performance, realizes shock-absorbing buffering and high elasticity, reduces injuries of joints, muscles and soft tissues caused by user exercise, can prevent slip and adsorption, has an anti-slip effect, and is more convenient to use outdoors;
3. the connection surface of each layer structure is firm and is not easy to fall off.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. The shock-absorbing slow-elastic motion pad is characterized by comprising a shock-absorbing slow-elastic material layer (11), tear-resistant pound cloth (12) and a natural rubber layer (13), wherein the tear-resistant pound cloth (12) is arranged between the shock-absorbing slow-elastic material layer (11) and the natural rubber layer (13), and the shock-absorbing slow-elastic material layer (11) is made of a shock-absorbing slow-elastic material.
2. The shock-absorbing slow-elastic exercise mat according to claim 1, wherein the shock-absorbing slow-elastic material layer (11) is made of TPV material.
3. The shock-absorbing slow-elastic exercise mat according to claim 1, wherein the shock-absorbing slow-elastic material layer (11), the tear-resistant pound cloth (12) and the natural rubber layer (13) are integrally connected by hot-pressing compounding.
4. The cushion as claimed in claim 1, wherein the natural rubber layer (13) is made of natural rubber stock.
5. The shock-absorbing slow-elastic exercise mat according to claim 1, wherein the surface of the natural rubber layer (13) away from the shock-absorbing slow-elastic material layer (11) is provided with an anti-slip texture.
6. The cushion according to claim 1, wherein the shock absorbing layer (11) has a thickness in the range of: 1 mm-5 mm.
7. A shock absorbing slow elastic exercise mat as claimed in claim 1, wherein said natural rubber layer (13) has a thickness in the range of: 1 mm-5 mm.
8. The cushion of claim 1 wherein the tear-resistant fabric (12) has a thickness in the range of: 0.3 mm-1 mm.
9. The cushion of claim 1, wherein the cushion (10) has an aspect ratio of: 2 to 5.
10. The shock-absorbing slow-elastic exercise mat according to claim 1, wherein the width of the shock-absorbing slow-elastic exercise mat (10) is in the range of: 60 cm-100 cm.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202121266080.7U CN216993386U (en) | 2021-06-07 | 2021-06-07 | Shock-absorbing slow-bouncing exercise mat |
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| CN202121266080.7U CN216993386U (en) | 2021-06-07 | 2021-06-07 | Shock-absorbing slow-bouncing exercise mat |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113290995A (en) * | 2021-06-07 | 2021-08-24 | 福清市胜德塑胶制品有限公司 | Shock-absorbing slow-elastic exercise mat and preparation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113290995A (en) * | 2021-06-07 | 2021-08-24 | 福清市胜德塑胶制品有限公司 | Shock-absorbing slow-elastic exercise mat and preparation method thereof |
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