CN216991071U - Environment-friendly chip removal device of numerical control lathe - Google Patents
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- 238000004140 cleaning Methods 0.000 claims abstract description 52
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Abstract
Description
技术领域technical field
本实用新型涉及数控车床技术领域,具体为一种数控车床的环保型排屑装置。The utility model relates to the technical field of numerical control lathes, in particular to an environment-friendly chip removal device for numerical control lathes.
背景技术Background technique
数控车床是使用较为广泛的数控机床之一。它主要用于轴类零件或盘类零件的内外圆柱面、任意锥角的内外圆锥面、复杂回转内外曲面和圆柱、圆锥螺纹等切削加工,并能进行切槽、钻孔、扩孔、铰孔及镗孔等。CNC lathe is one of the most widely used CNC machine tools. It is mainly used for cutting inner and outer cylindrical surfaces of shaft parts or disc parts, inner and outer conical surfaces of arbitrary taper angles, complex rotating inner and outer surfaces, and cylindrical and conical threads, etc., and can perform grooving, drilling, reaming and reaming. Holes and borings, etc.
数控车床加工工件时,将产生大量条状废屑,这些条状废屑需要利用排屑装置进行排出清理,现有的排屑装置大多通过碎屑的自身重力掉落至收集箱中,没有设置辅助清理装置,导致有一部分碎屑难以跟随链板输送带及时排出,为此,我们提出一种数控车床的环保型排屑装置。When CNC lathes process workpieces, a large amount of strip-shaped waste will be generated. These strip-shaped wastes need to be discharged and cleaned by a chip removal device. Most of the existing chip removal devices fall into the collection box by the self-gravity of the chips. The auxiliary cleaning device makes it difficult for a part of the debris to follow the chain conveyor belt to be discharged in time. For this reason, we propose an environmentally friendly chip removal device for CNC lathes.
实用新型内容Utility model content
本实用新型的目的在于提供一种数控车床的环保型排屑装置,以解决上述背景技术中提出的问题。The purpose of the present utility model is to provide an environment-friendly chip removal device for a numerically controlled lathe, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种数控车床的环保型排屑装置,包括:An environment-friendly chip removal device for a numerically controlled lathe, comprising:
主体机构,所述主体机构包括机架,所述机架的内腔活动连接有多个传动辊,多个所述传动辊之间通过链板输送带传动连接,所述机架的顶部固定连接有安装板,所述安装板的正下方置放有集屑箱;The main mechanism includes a frame, the inner cavity of the frame is movably connected with a plurality of transmission rollers, the transmission rollers are connected by a chain plate conveyor belt, and the top of the frame is fixedly connected There is a mounting plate, and a chip box is placed directly under the mounting plate;
清理组件,所述清理组件包括设置于安装板下方的清理辊,所述清理辊的表面设置有套筒,所述套筒的表面环形设置有刷毛,所述清理辊的两侧均开设有矩形槽,所述矩形槽的内腔卡设有矩形块,所述矩形块的一侧固定连接有挡板,所述挡板的一侧与清理辊贴合,其中一个所述挡板远离清理辊的一侧通过轴承转动连接有活动板,所述活动板的顶部与安装板活动连接,另一个所述挡板远离清理辊的一侧固定连接有第一齿轮,所述第一齿轮远离挡板的一侧通过轴承转动连接有固定板,所述固定板的顶部与安装板固定连接,所述从动皮带轮的背表面固定连接有与第一齿轮相啮合的第二齿轮。A cleaning assembly, the cleaning assembly includes a cleaning roller arranged below the mounting plate, the surface of the cleaning roller is provided with a sleeve, the surface of the sleeve is annularly provided with bristles, and both sides of the cleaning roller are provided with rectangular The inner cavity of the rectangular groove is clamped with a rectangular block, one side of the rectangular block is fixedly connected with a baffle, one side of the baffle is attached to the cleaning roller, and one of the baffles is far from the cleaning roller One side of the baffle is rotatably connected with a movable plate through a bearing, the top of the movable plate is movably connected with the mounting plate, and the other side of the baffle away from the cleaning roller is fixedly connected with a first gear, and the first gear is away from the baffle One side of the driven pulley is rotatably connected with a fixed plate through a bearing, the top of the fixed plate is fixedly connected with the mounting plate, and the back surface of the driven pulley is fixedly connected with a second gear that meshes with the first gear.
通过采用上述技术方案,通过启动减速电机,减速电机的输出轴带动传动辊转动,进而可利用随链板输送带将碎屑输送至集屑箱的内腔,同时通过第二齿轮与第一齿轮的配合使用,使得清理辊与套筒同步转动,进而使得刷毛对链板输送带的表面进行清理,使得残留在链板输送带表面的碎屑快速掉落至集屑箱的内腔,有效避免有残留碎屑进入机架内腔的底部,同时工作人员通过旋动手轮即可对清理辊和套筒进行拆卸,以便工作人员定期对套筒进行检修或更换。By adopting the above technical solution, by starting the deceleration motor, the output shaft of the deceleration motor drives the transmission roller to rotate, and then the debris can be transported to the inner cavity of the debris box by the conveyor belt with the chain plate, and the second gear and the first gear When used together, the cleaning roller and the sleeve rotate synchronously, so that the bristles clean the surface of the chain conveyor belt, so that the debris remaining on the surface of the chain conveyor belt quickly falls to the inner cavity of the chip collecting box, effectively avoiding Residual debris enters the bottom of the inner cavity of the frame, and the staff can disassemble the cleaning roller and the sleeve by rotating the handwheel, so that the staff can regularly repair or replace the sleeve.
优选的,所述安装板的顶部固定连接有减速电机,所述减速电机的输出轴固定连接有主动皮带轮,其中一个所述传动辊的转轴贯穿至机架的外侧并固定连接有从动皮带轮,所述主动皮带轮与从动皮带轮之间通过皮带传动连接。Preferably, a deceleration motor is fixedly connected to the top of the mounting plate, a driving pulley is fixedly connected to the output shaft of the deceleration motor, and a rotating shaft of one of the transmission rollers penetrates to the outside of the frame and is fixedly connected to a driven pulley, The driving pulley and the driven pulley are connected by a belt drive.
通过采用上述技术方案,利用减速电机可驱动传动辊转动,进而可使得链板输送带承载和输送物料。By adopting the above technical solution, the geared motor can be used to drive the transmission roller to rotate, so that the chain plate conveyor belt can carry and transport materials.
优选的,所述机架的底部固定连接有若干个支腿。Preferably, a number of legs are fixedly connected to the bottom of the frame.
通过采用上述技术方案,利用支腿可对机架起到支撑作用,使得机架稳定地置于数控车床的排屑口处。By adopting the above technical solution, the support legs can be used to support the frame, so that the frame can be stably placed at the chip discharge port of the CNC lathe.
优选的,所述安装板的底部固定连接有冂形架,所述冂形架内壁面的一侧通过轴承水平转动连接有螺杆,所述螺杆的一端贯穿至冂形架的外侧并固定连接有手轮,所述螺杆的表面与活动板的贯穿处螺纹连接。Preferably, the bottom of the mounting plate is fixedly connected with a shank-shaped frame, one side of the inner wall surface of the shank-shaped frame is connected with a screw rod through the horizontal rotation of a bearing, and one end of the screw rod penetrates to the outer side of the shank-shaped frame and is fixedly connected with a screw rod. The handwheel, the surface of the screw is screwed with the penetration of the movable plate.
通过采用上述技术方案,通过螺杆可带动活动板水平移动,进而便于对清理辊进行拆卸作业。By adopting the above technical solution, the movable plate can be driven to move horizontally by the screw, thereby facilitating the disassembly of the cleaning roller.
优选的,所述活动板的顶部与安装板贴合,且所述活动板的顶部开设有供冂形架穿过的贯穿孔。Preferably, the top of the movable plate is attached to the mounting plate, and the top of the movable plate is provided with a through hole through which the bar-shaped frame passes.
通过采用上述技术方案,利用安装板的底部与冂形架的表面可对活动板起到限位作用,使得活动板可稳定地水平移动。By adopting the above technical solution, the bottom of the mounting plate and the surface of the square frame can be used to limit the position of the movable plate, so that the movable plate can move stably horizontally.
优选的,所述清理辊的表面固定连接有两个相对称的凸条,所述套筒的内壁面开设有与凸条相适配的滑槽。Preferably, the surface of the cleaning roller is fixedly connected with two symmetrical ridges, and the inner wall surface of the sleeve is provided with a chute adapted to the ridges.
通过采用上述技术方案,利用凸条和滑槽的配合使用,可对清理辊和套筒起到限位作用,使得清理辊转动时可带动套筒同步转动,同时便于将套筒快速从清理辊的表面拆卸。By adopting the above technical solution, the combination of the protruding strips and the chute can limit the position of the cleaning roller and the sleeve, so that when the cleaning roller rotates, the sleeve can be driven to rotate synchronously, and at the same time, it is convenient to quickly remove the sleeve from the cleaning roller. surface disassembly.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
本申请实用新型的有益效果是,通过启动减速电机,减速电机的输出轴带动传动辊转动,进而可利用随链板输送带将碎屑输送至集屑箱的内腔,同时通过第二齿轮与第一齿轮的配合使用,使得清理辊与套筒同步转动,进而使得刷毛对链板输送带的表面进行清理,使得残留在链板输送带表面的碎屑快速掉落至集屑箱的内腔,有效避免有残留碎屑进入机架内腔的底部,同时工作人员通过旋动手轮即可对清理辊和套筒进行拆卸,以便工作人员定期对套筒进行检修或更换。The beneficial effect of the utility model of the present application is that, by starting the deceleration motor, the output shaft of the deceleration motor drives the transmission roller to rotate, and then the debris can be transported to the inner cavity of the debris box by the conveyor belt with the chain plate, and at the same time, the second gear and the The use of the first gear makes the cleaning roller and the sleeve rotate synchronously, so that the bristles clean the surface of the chain conveyor belt, so that the debris remaining on the surface of the chain conveyor belt quickly falls to the inner cavity of the chip box , effectively prevent residual debris from entering the bottom of the inner cavity of the frame, and at the same time, the staff can disassemble the cleaning roller and the sleeve by rotating the handwheel, so that the staff can regularly repair or replace the sleeve.
附图说明Description of drawings
图1为本实用新型数控车床的环保型排屑装置的结构示意图;Fig. 1 is the structural representation of the environmental protection type chip removal device of the numerical control lathe of the utility model;
图2为本实用新型数控车床的环保型排屑装置的局部连接结构示意图;Fig. 2 is the partial connection structure schematic diagram of the environmental protection type chip removal device of the numerical control lathe of the utility model;
图3为本实用新型数控车床的环保型排屑装置的局部连接结构爆炸示意图;Fig. 3 is the exploded schematic diagram of the partial connection structure of the environmental protection type chip removal device of the numerical control lathe of the utility model;
图4为本实用新型数控车床的环保型排屑装置的活动板和冂形架的连接结构示意图;4 is a schematic diagram of the connection structure of the movable plate and the ridge frame of the environmental protection type chip removal device of the numerical control lathe of the utility model;
图5为本实用新型数控车床的环保型排屑装置的图3中A点的放大结构示意图。FIG. 5 is an enlarged structural schematic diagram of point A in FIG. 3 of the environmentally friendly chip removal device of the numerical control lathe of the present invention.
图中:1、主体机构;101、机架;102、传动辊;103、安装板;104、减速电机;105、主动皮带轮;106、从动皮带轮;107、支腿;2、清理组件;201、清理辊;202、套筒;203、矩形槽;204、矩形块;205、挡板;206、活动板;207、第一齿轮;208、固定板;209、第二齿轮;210、冂形架;211、螺杆;212、手轮;213、凸条;214、滑槽;3、集屑箱。In the figure: 1. main body; 101, frame; 102, transmission roller; 103, mounting plate; 104, geared motor; 105, driving pulley; 106, driven pulley; 107, outrigger; 2, cleaning assembly; 201 202, sleeve; 203, rectangular groove; 204, rectangular block; 205, baffle plate; 206, movable plate; 207, first gear; 208, fixed plate; 209, second gear; Rack; 211, screw; 212, hand wheel; 213, convex strip; 214, chute; 3, chip box.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-图5,本实用新型提供一种技术方案:Please refer to Fig. 1-Fig. 5, the utility model provides a technical solution:
一种数控车床的环保型排屑装置,包括主体机构1和清理组件2。An environmentally friendly chip removal device for a numerically controlled lathe, comprising a main body 1 and a
其中,主体机构1包括机架101,机架101的内腔活动连接有多个传动辊102,多个传动辊102之间通过链板输送带传动连接,机架101的顶部固定连接有安装板103,安装板103的正下方置放有集屑箱3;Wherein, the main body 1 includes a
其中,清理组件2包括设置于安装板103下方的清理辊201,清理辊201的表面设置有套筒202,套筒202的表面环形设置有刷毛,清理辊201的两侧均开设有矩形槽203,矩形槽203的内腔卡设有矩形块204,矩形块204的一侧固定连接有挡板205,挡板205的一侧与清理辊201贴合,其中一个挡板205远离清理辊201的一侧通过轴承转动连接有活动板206,活动板206的顶部与安装板103活动连接,另一个挡板205远离清理辊201的一侧固定连接有第一齿轮207,第一齿轮207远离挡板205的一侧通过轴承转动连接有固定板208,固定板208的顶部与安装板103固定连接,从动皮带轮106的背表面固定连接有与第一齿轮207相啮合的第二齿轮209。The
如图1和图2中所示,具体的,在本实施例中,安装板103的顶部固定连接有减速电机104,减速电机104的输出轴固定连接有主动皮带轮105,其中一个传动辊102的转轴贯穿至机架101的外侧并固定连接有从动皮带轮106,主动皮带轮105与从动皮带轮106之间通过皮带传动连接。利用减速电机104可驱动传动辊102转动,进而可使得链板输送带承载和输送物料。As shown in FIG. 1 and FIG. 2 , specifically, in this embodiment, the top of the
如图1中所示,机架101的底部固定连接有若干个支腿107。利用支腿107可对机架101起到支撑作用,使得机架101稳定地置于数控车床的排屑口处。As shown in FIG. 1 ,
如图2-4中所示,具体的,为了便于对清理辊201进行拆卸作业,在本实施例中,安装板103的底部固定连接有冂形架210,冂形架210内壁面的一侧通过轴承水平转动连接有螺杆211,螺杆211的一端贯穿至冂形架210的外侧并固定连接有手轮212,螺杆211的表面与活动板206的贯穿处螺纹连接。通过螺杆211可带动活动板206水平移动,进而便于对清理辊201进行拆卸作业。As shown in FIGS. 2-4 , specifically, in order to facilitate the disassembly of the
如图4中所示,具体的,为了使得活动板206可稳定地水平移动,在本实施例中,活动板206的顶部与安装板103贴合,且活动板206的顶部开设有供冂形架210穿过的贯穿孔。利用安装板103的底部与冂形架210的表面可对活动板206起到限位作用,使得活动板206可稳定地水平移动。As shown in FIG. 4 , specifically, in order to enable the
如图5中所示,具体的,为了便于将套筒202快速从清理辊201的表面拆卸,在本实施例中,清理辊201的表面固定连接有两个相对称的凸条213,套筒202的内壁面开设有与凸条213相适配的滑槽214。利用凸条213和滑槽214的配合使用,可对清理辊201和套筒202起到限位作用,使得清理辊201转动时可带动套筒202同步转动,同时便于将套筒202快速从清理辊201的表面拆卸。As shown in FIG. 5 , specifically, in order to facilitate the rapid disassembly of the
工作原理:该数控车床的环保型排屑装置,使用时,启动减速电机104,减速电机104的输出轴带动主动皮带轮105,主动皮带轮105通过皮带带动从动皮带轮106、第二齿轮209和传动辊102转动,进而可利用随链板输送带将碎屑输送至集屑箱3的内腔,同时第二齿轮209的齿牙带动第一齿轮207同步转动,第一齿轮207带动挡板205、矩形块204、矩形槽203、清理辊201、套筒202和刷毛同步转动,从而使得刷毛对链板输送带的表面进行清理,使得残留在链板输送带表面的碎屑快速掉落至集屑箱3的内腔,有效避免有残留碎屑进入机架101内腔的底部;通过旋动手轮212,手轮212带动螺杆211转动,螺杆211带动活动板206在安装板103的底部水平移动,活动板206带动其表面的挡板205和矩形块204同步移动,直至活动板206移动至最大限度,即可将清理辊201取下,并将清理辊201从套筒202的内腔抽出,即可定期对套筒202进行单独检修或更换。Working principle: The environmentally friendly chip removal device of the CNC lathe, when in use, starts the
综上,该数控车床的环保型排屑装置,通过启动减速电机104,减速电机104的输出轴带动传动辊102转动,进而可利用随链板输送带将碎屑输送至集屑箱3的内腔,同时通过第二齿轮209与第一齿轮207的配合使用,使得清理辊201与套筒202同步转动,进而使得刷毛对链板输送带的表面进行清理,使得残留在链板输送带表面的碎屑快速掉落至集屑箱3的内腔,有效避免有残留碎屑进入机架101内腔的底部,同时工作人员通过旋动手轮212即可对清理辊201和套筒202进行拆卸,以便工作人员定期对套筒202进行检修或更换。To sum up, the environment-friendly chip removal device of the CNC lathe can start the
本实用新型中未涉及部分均与现有技术相同或可采用现有技术加以实现。尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。The parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art. Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117023050A (en) * | 2023-08-09 | 2023-11-10 | 广州塞维拉电梯轨道系统有限公司 | Scrap iron collecting device of horizontal machine tool |
| CN117358573A (en) * | 2023-12-07 | 2024-01-09 | 河南珏峻建筑装饰有限公司 | Sand screening and sorting device and operation method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117023050A (en) * | 2023-08-09 | 2023-11-10 | 广州塞维拉电梯轨道系统有限公司 | Scrap iron collecting device of horizontal machine tool |
| CN117358573A (en) * | 2023-12-07 | 2024-01-09 | 河南珏峻建筑装饰有限公司 | Sand screening and sorting device and operation method thereof |
| CN117358573B (en) * | 2023-12-07 | 2024-02-06 | 河南珏峻建筑装饰有限公司 | Sand screening and sorting device and operation method thereof |
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