CN216988677U - Needle body quality self-checking equipment - Google Patents
Needle body quality self-checking equipment Download PDFInfo
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- CN216988677U CN216988677U CN202123109742.2U CN202123109742U CN216988677U CN 216988677 U CN216988677 U CN 216988677U CN 202123109742 U CN202123109742 U CN 202123109742U CN 216988677 U CN216988677 U CN 216988677U
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- 230000002950 deficient Effects 0.000 claims abstract description 31
- 238000001514 detection method Methods 0.000 claims abstract description 27
- 230000000007 visual effect Effects 0.000 claims abstract description 12
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 73
- 230000000903 blocking effect Effects 0.000 claims description 56
- 238000007664 blowing Methods 0.000 claims description 8
- 230000008030 elimination Effects 0.000 claims description 4
- 238000003379 elimination reaction Methods 0.000 claims description 4
- 230000004888 barrier function Effects 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims description 2
- 238000001467 acupuncture Methods 0.000 description 8
- 238000011179 visual inspection Methods 0.000 description 5
- 238000007689 inspection Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
The utility model discloses needle body quality self-detection equipment, which comprises a rack, a control cabinet fixed on the rack, a disc feeding component, a discharging component, a visual detection component and a defective product eliminating component, wherein the disc feeding component, the visual detection component and the defective product eliminating component are arranged on the side wall of the control cabinet, the disc feeding component is positioned in the middle, the feeding component and the visual detection component are sequentially arranged around the disc feeding component in a ring mode, the feeding component is positioned at the upper left side of the disc feeding component and is used for feeding the whole needle body into a feeding disc of the disc feeding component one by one, a needle body rotates along with the feeding disc and reaches the visual detection component for surface quality detection, the defective needle body is automatically eliminated when reaching the defective product eliminating component, and the defective needle body continuously rotates to the discharging component positioned at the lower left side for discharging. The utility model realizes the automatic detection of the quality of the needle body, automatically eliminates defective products, improves the detection efficiency and ensures the product quality.
Description
Technical Field
The utility model relates to the field of detection, in particular to a self-detection device for the quality of a needle body of an acupuncture needle.
Background
The existing acupuncture needle comprises a needle body and a tube body. When in use, the acupuncture points on the human body are aimed at by the traditional Chinese medicine and then are pricked for acupuncture. The acupuncture needle needs to be sharpened and polished during processing, then the quality of the acupuncture needle is detected, and the acupuncture needle is assembled into the tube body after the quality of the acupuncture needle is detected to be qualified.
The detection content of the needle body comprises the diameter, the length, the needle point angle, the surface polishing degree and the like, the existing detection is carried out by human eyes for identification and judgment, the efficiency is low, and the unified standard is not provided, so the product quality cannot be ensured.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide the needle body quality self-detection equipment which can realize the automatic detection of the quality of a needle body, automatically eliminate defective products, improve the detection efficiency and ensure the product quality.
In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a needle body quality self-checking equipment, includes the frame, fixes the switch board in the frame, installs disc pay-off subassembly, material loading subassembly, unloading subassembly, visual detection subassembly and defective products on the switch board lateral wall and rejects the subassembly, wherein:
the disc feeding component comprises a feeding disc, a side material blocking block, a lower material blocking block and a stepping motor, wherein the feeding disc is sleeved on an output shaft of the stepping motor, the stepping motor controls the feeding disc to rotate step by step, arc-shaped grooves for placing needle bodies are arranged on the side wall of the feeding disc at equal intervals, the side material blocking block is positioned on the side edge of the feeding disc, one end of the side material blocking block is an arc-shaped surface and is attached to the side wall of the feeding disc, the lower material blocking block is positioned at the bottom of the feeding disc, and the upper end surface of the lower material blocking block is an arc-shaped surface and is attached to the side wall of the feeding disc;
the feeding assembly comprises a feeding box, the feeding box is fixed on the electric control cabinet through a support, the bottom of the feeding box is obliquely arranged, a discharging groove opening is formed in the lower end of the feeding box and is opposite to the feeding disc, and the needle body is fed into the arc-shaped groove;
the blanking assembly is provided with a charging plate, one end of the charging plate extends to the position of the feeding disc and is positioned above the lower material blocking block, and the other end of the charging plate is bent upwards to form a material blocking area;
the defective product eliminating component comprises a defective product material box installed on the rack and an air blowing pipe located on the back face of the feeding disc, an air blowing opening is opposite to the defective product material box, and unqualified needle bodies in the arc-shaped grooves are blown down into the defective product material box by utilizing compressed air, so that automatic elimination is realized.
Preferably, the disc feeding assembly further comprises an upper blocking block, the upper blocking block is mounted behind the feeding assembly through a sliding seat, the lower end face of the upper blocking block is an arc-shaped face, and the lower blocking block is attached to the side wall of the feeding disc to block redundant needle bodies.
Preferably, the side material blocking block and the lower material blocking block are arranged on the side wall of the control cabinet through waist round holes on the surface.
Preferably, a striker plate is installed at a discharge chute opening of the feeding box, and the installation position of the striker plate can be adjusted up and down.
Preferably, the charging plate is fixed on the side wall of the electric control cabinet through a bracket, and a back plate is arranged on one side of the charging plate and used as a side barrier of the lower rail.
Preferably, the visual inspection assembly comprises a plurality of CCD cameras, and the CCD cameras are arranged at different positions on the side wall of the control cabinet through a fixing frame.
Compared with the prior art, the needle body quality self-detection equipment disclosed by the utility model has the following beneficial effects:
the inclined feeding box is arranged to match with the baffle plate to realize automatic feeding of the needle bodies, the arranged feeding baffle plate can prevent a plurality of needle bodies from entering synchronously to cause the problem of clamping, and the open type feeding plate enlarges the blanking area, so that the needle bodies in the area automatically drop by utilizing self weight to realize automatic blanking;
the rotary feeding disc realizes the transmission of the needle body from feeding to detection and then to discharging, and the needle body is prevented from falling down by matching with the side material blocking block and the lower material blocking block with adjustable positions;
the quality parameters of the needle body are automatically detected by utilizing a plurality of CCD cameras, so that the quality of a detected product is ensured;
the defective product eliminating assembly can realize automatic elimination of defective products, the automation degree is high, and the overall detection efficiency is high.
Drawings
FIG. 1 is an overall structural view of an embodiment of the present invention;
FIG. 2 is a partial front view of an embodiment of the present invention
FIG. 3 is a partial side view of an embodiment of the present invention;
FIG. 4 is a partial top view of an embodiment of the present invention;
fig. 5 is a partially enlarged view of fig. 1.
In the figure: 1-a rack, 2-a control cabinet, 3-a disc feeding assembly, 4-a feeding assembly, 5-a discharging assembly, 6-a visual detection assembly, 7-a defective product rejection assembly, 31-a feeding disc, 32-an upper material blocking block, 33-a side material blocking block, 34-a lower material blocking block, 35-an arc-shaped groove, 36-a sliding seat, 41-a feeding box, 42-a material blocking plate, 43-a support, 51-a material blocking plate, 52-a back plate, 53-a bracket, 54-a mounting frame, 55-a material blocking area, 61-a CCD camera, 62-a mounting frame, 71-a defective product material box and 72-an air blowing pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-5, the needle body quality self-inspection device provided by the utility model utilizes a visual inspection device to automatically inspect the product quality and automatically remove unqualified products, and comprises a frame 1, a control cabinet 2 fixed on the frame, a disc feeding component 3 arranged on the side wall of the control cabinet, a feeding component 4, a discharging component 5, a visual inspection component 6 and a defective product removing component 7, wherein the disc feeding component is positioned in the middle, the feeding component, the visual inspection component, the defective product removing component and the discharging component are sequentially arranged around the disc feeding component, the feeding component is positioned at the upper left of the disc feeding component and is sequentially fed into a feeding disc of the disc feeding component, a needle body rotates along with the feeding disc and reaches the visual inspection component to perform surface quality inspection, and for unqualified products, and when the defective product removing component is reached, the defective product is automatically removed, and the good product is continuously rotated to the feeding component positioned at the lower left part for feeding.
Specifically, the disc feeding component comprises a feeding disc 31, an upper material blocking block 32, a side material blocking block 33, a lower material blocking block 34 and a stepping motor, wherein the stepping motor is installed in a control cabinet, an output shaft of the stepping motor extends out of the control cabinet, the feeding disc is sleeved on the output shaft of the stepping motor, the stepping motor controls the stepping motor to rotate step by step, arc-shaped grooves 35 for placing needle bodies are arranged on the side wall of the feeding disc at equal intervals, the needle bodies slide into the arc-shaped grooves from the feeding component and rotate along with the feeding disc, as a plurality of needle bodies are stacked in the feeding component, synchronous feeding of a plurality of needle bodies can occur at a feeding point, the width of the arc-shaped grooves is controlled to be slightly larger than the diameter, only one needle body can fall into the arc-shaped grooves at one time, the upper material blocking block is arranged at the feeding point to avoid the situation that the redundant needle bodies are stacked to cause blocking of shells, and the upper material blocking block is fixed on the side wall of the control cabinet through a sliding seat 36, the lower end face of the upper material blocking block is an arc-shaped face matched with the outer surface of the feeding disc, and the lower end face of the upper material blocking block is attached to the side wall of the feeding disc during assembly, so that redundant needle bodies are blocked.
The side material blocking block is located on the side edge of the feeding disc, one end of the side material blocking block is an arc-shaped surface and is consistent with the radian of the feeding disc, the arc-shaped surface abuts against the side wall of the feeding disc to laterally block the whole feeding disc, the side material blocking block is prevented from falling off, the lower material blocking block is located at the bottom of the feeding disc, the upper end surface of the lower material blocking block is also the arc-shaped surface, and the whole effect and principle are consistent with those of the side material blocking block.
The side material blocking block and the lower material blocking block are arranged on the side wall of the control cabinet through waist round holes on the surfaces, and the waist round holes are used for adjusting the distance between the material blocking block and the feeding disc so as to ensure that needle bodies with different diameters can smoothly pass through.
The material loading subassembly includes material loading box 41 and striker plate 42, material loading box passes through support 43 to be fixed on automatically controlled cabinet, material loading box's bottom sets up for the slope, low one end is equipped with ejection of compact notch 44 just to the pay-off disc, the striker plate is installed in ejection of compact notch department, the mounted position can reciprocate, thereby adjust ejection of compact notch's size, the orderly pile up of needle body is in material loading box, because material loading box bottom is the slope structure, whole then rolls to ejection of compact notch department under the dead weight, and roll in the arc wall to the pay-off disc, realize automatic feeding.
The unloading subassembly includes charging plate 51, backplate 52, bracket 53 and mounting bracket 54, the backplate passes through the mounting bracket to be fixed at the switch board lateral wall, charging plate passes through the bracket to be fixed on the lateral wall of switch board, the backplate laminates with charging plate's side, the side that forms the needle body blocks, charging plate's one end extends to pay-off disc department, and the tip of material blocking piece under the laminating, the other end upwards buckles and forms material blocking area 55, the needle body is rotatory along with the pay-off disc, treat that it breaks away from the blanking district that just gets into charging plate that blocks of material blocking piece down, under the dead weight effect, the needle body drops one by one and realizes automatic unloading to charging plate on.
The visual detection assembly comprises a plurality of CCD cameras 61 which are arranged on the side wall of the control cabinet through a fixing frame 62, the CCD cameras are distributed at different positions and are matched with visual detection software to realize detection and judgment of the quality of the needle body, the visual detection of the CCD cameras is the prior art, the principle and the like of the visual detection assembly are not explained here, and the prior art can be referred to.
The defective product eliminating component comprises a defective product material box 71 and an air blowing pipe 72, the defective product material box is installed on the rack, the air blowing pipe is arranged on the back face of the feeding disc, an air blowing opening is opposite to the defective product material box, and unqualified needle bodies in the arc-shaped grooves are blown down into the defective product material box by utilizing compressed air, so that automatic elimination is realized.
The utility model discloses a needle body quality self-detection device, which has the working principle that: the needle body of pile sign indicating number in the feed box is sent to the arc wall of pay-off disc one by one in, along with the rotation of pay-off disc, the needle body sends to each CCD camera department one by one and carries out quality inspection, then progressively downward continuation operation, the defective products are rejected the subassembly position and are proposed, the certified products rotate to unloading department unloading, at this in-process, the workman only need carry out material loading and unloading operation, whole process automated inspection can ensure the quality of needle body.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a needle body quality self-checking equipment which characterized in that: including the frame, fix the switch board in the frame, install disc pay-off subassembly, material loading subassembly, unloading subassembly, visual detection subassembly and defective products on the switch board lateral wall and reject the subassembly, wherein:
the disc feeding component comprises a feeding disc, a side material blocking block, a lower material blocking block and a stepping motor, wherein the feeding disc is sleeved on an output shaft of the stepping motor, the stepping motor controls the feeding disc to rotate step by step, arc-shaped grooves for placing needle bodies are arranged on the side wall of the feeding disc at equal intervals, the side material blocking block is positioned on the side edge of the feeding disc, one end of the side material blocking block is an arc-shaped surface and is attached to the side wall of the feeding disc, the lower material blocking block is positioned at the bottom of the feeding disc, and the upper end surface of the lower material blocking block is an arc-shaped surface and is attached to the side wall of the feeding disc;
the feeding assembly comprises a feeding box, the feeding box is fixed on the electric control cabinet through a support, the bottom of the feeding box is obliquely arranged, a discharging groove opening is formed in the lower end of the feeding box and is opposite to the feeding disc, and the needle body is fed into the arc-shaped groove;
the blanking assembly is provided with a charging plate, one end of the charging plate extends to the position of the feeding disc and is positioned above the lower material blocking block, and the other end of the charging plate is bent upwards to form a material blocking area;
the defective product eliminating component comprises a defective product material box installed on the rack and an air blowing pipe located on the back face of the feeding disc, an air blowing opening is opposite to the defective product material box, and unqualified needle bodies in the arc-shaped grooves are blown down into the defective product material box by utilizing compressed air, so that automatic elimination is realized.
2. A needle body quality self-test apparatus according to claim 1, characterized in that: the disc feeding assembly further comprises an upper material blocking block which is arranged behind the feeding assembly through a sliding seat, the lower end face of the upper material blocking block is an arc-shaped face and is attached to the side wall of the feeding disc to block redundant needle bodies.
3. Needle body quality self-checking device according to claim 1, characterized in that: the side material blocking block and the lower material blocking block are arranged on the side wall of the control cabinet through waist round holes on the surface.
4. Needle body quality self-checking device according to claim 1, characterized in that: the material feeding box is characterized in that a material blocking plate is installed at the discharge groove opening of the material feeding box, and the installation position of the material blocking plate can be adjusted up and down.
5. Needle body quality self-checking device according to claim 1, characterized in that: the charging plate is fixed on the side wall of the electric control cabinet through a bracket, and a back plate is arranged on one side of the charging plate and used as a side barrier of a lower gear.
6. A needle body quality self-test apparatus according to claim 1, characterized in that: the visual detection assembly comprises a plurality of CCD cameras, and the CCD cameras are arranged at different positions on the side wall of the control cabinet through a fixing frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123109742.2U CN216988677U (en) | 2021-12-13 | 2021-12-13 | Needle body quality self-checking equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123109742.2U CN216988677U (en) | 2021-12-13 | 2021-12-13 | Needle body quality self-checking equipment |
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| Publication Number | Publication Date |
|---|---|
| CN216988677U true CN216988677U (en) | 2022-07-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123109742.2U Active CN216988677U (en) | 2021-12-13 | 2021-12-13 | Needle body quality self-checking equipment |
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| Country | Link |
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| CN (1) | CN216988677U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115646837A (en) * | 2022-11-14 | 2023-01-31 | 长园医疗精密(深圳)有限公司 | Mechanical camera detection device for needle body |
| CN116689336A (en) * | 2023-08-03 | 2023-09-05 | 济宁市海富电子科技有限公司 | Cylinder lithium cell fills discharge test all-in-one |
-
2021
- 2021-12-13 CN CN202123109742.2U patent/CN216988677U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115646837A (en) * | 2022-11-14 | 2023-01-31 | 长园医疗精密(深圳)有限公司 | Mechanical camera detection device for needle body |
| CN116689336A (en) * | 2023-08-03 | 2023-09-05 | 济宁市海富电子科技有限公司 | Cylinder lithium cell fills discharge test all-in-one |
| CN116689336B (en) * | 2023-08-03 | 2023-10-24 | 济宁市海富电子科技有限公司 | Cylinder lithium cell fills discharge test all-in-one |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 215000, 1st and 2nd floors, Building 4, Jiangsu Hai'ende High tech Industrial Park, No. 70 Yaofeng West Road, Mudu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee after: Suzhou Kasite Industrial Technology Co.,Ltd. Address before: 1289 Jinfeng South Road, Mudu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee before: SUZHOU KAXITE PRECISION MACHINERY Co.,Ltd. |
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| CP03 | Change of name, title or address |