CN215278597U

CN215278597U - Sorting device

Info

Publication number: CN215278597U
Application number: CN202121297766.2U
Authority: CN
Inventors: 彭冬午
Original assignee: Hangzhou Hefei Intelligent Equipment Co ltd
Current assignee: Hangzhou Hefei Intelligent Equipment Co ltd
Priority date: 2021-06-10
Filing date: 2021-06-10
Publication date: 2021-12-24
Anticipated expiration: 2031-06-10

Abstract

The utility model relates to the technical field of sorting equipment, in particular to a sorting device, which comprises a transparent turntable and an optical fiber detection mechanism for detecting product coordinates on the transparent turntable; the device also comprises a detection device for detecting each surface of the product; the detection device comprises a combined camera, the combined camera consists of at least 3 detection cameras, and the at least 3 detection cameras are uniformly distributed on the outer ring of the product and used for detecting the 360-degree outer ring of the product; the device also comprises a plurality of rejecting devices for classifying and rejecting the detected products according to the detection result and the coordinates of the camera. The utility model discloses a fiber sensor detects and memorizes the coordinate of every product, and a plurality of industrial cameras of installation realize 360 degrees scopes of detectable. And classifying and removing the detected products according to the detection result and the coordinates of the camera. The full-automatic detection and automatic classification are realized, the detection efficiency and quality are improved, and human eyes are liberated.

Description

Sorting device

Technical Field

The utility model relates to a sorting facilities technical field specifically is a sorting unit.

Background

With the improvement of the product quality requirement of the manufacturing industry, a large amount of manpower is input into a factory to carry out the quality complete inspection of the manufactured products. The prior art means includes manual full inspection, spot inspection and special equipment detection.

The conventional detection means have drawbacks including: the manual detection efficiency is low, and the error rate is high. The damage to human eyes is large; machine detection can only be dedicated to a special machine. The user input is big, needs to customize different models to different products. Aiming at the situations, the developed universal visual sorting equipment can realize full-automatic online detection. Automatic feeding, automatic detection and automatic classification.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a sorting unit possesses and realizes full automated inspection, and automatic classification improves detection efficiency and quality, and the advantage of liberation people's eye has solved artifical detection efficiency low, and the error rate is high, harms big problem to people's eye.

In order to achieve the above object, the utility model provides a following technical scheme: a sorting device comprises a transparent turntable and an optical fiber detection mechanism for detecting product coordinates on the transparent turntable; the device also comprises a detection device for detecting each surface of the product;

the detection device comprises a combined camera, the combined camera consists of at least 3 detection cameras, and the at least 3 detection cameras are uniformly distributed on the outer ring of the product and used for detecting the 360-degree outer ring of the product;

the device also comprises a plurality of rejecting devices for classifying and rejecting the detected products according to the detection result and the coordinates of the camera.

Preferably, the transparent turntable drives the hollow rotary table to rotate through the servo motor, so that uniform rotation is realized.

Preferably, the detection device further comprises a first upper and lower surface detection camera for detecting the upper and lower surfaces of the product, and the first upper and lower surface detection camera is respectively installed on the height-adjustable bracket.

Preferably, the detection device further comprises an inner side surface detection camera for detecting the inner side surface of the station, the transparent turntable adopts a hollow turntable, and the inner side surface detection camera is installed at the hollow position of the hollow turntable and is aligned to a product on the transparent turntable.

Preferably, the detection device further comprises an outer side face detection camera for detecting the outer side face of the station, and the outer side face detection camera is mounted on the height-adjustable support.

Preferably, the removing device comprises a first sorting removing component, a second sorting removing component and a third sorting removing component, and the first sorting removing component, the second sorting removing component and the third sorting removing component are used for sorting and removing the products of the transparent rotary table in sequence.

Preferably, the removing device adopts an electromagnetic valve to perform classified blowing removal, and the removing classified discharging box of the removing device adopts a vertical discharging or inclined discharging mode.

Preferably, the device further comprises a vibrating disk and a feeding conveyor belt, wherein the vibrating disk and the feeding conveyor belt are used for continuously feeding materials to the transparent rotating disk.

Preferably, the transparent turntable is further provided with a second upper and lower surface detection camera for detecting the upper and lower surfaces of the product and a third upper and lower surface detection camera, and the second upper and lower surface detection camera and the third upper and lower surface detection camera are respectively arranged on the height-adjustable bracket.

Preferably, the device also comprises a standby detection station for detecting and detecting each surface of the product on the transparent turntable and a standby classified removing component for removing the detected product in a classified manner, wherein the standby detection station and the standby classified removing component are arranged between the detection device and the removing device.

Compared with the prior art, the beneficial effects of the utility model are as follows:

the coordinates of each product are detected and memorized through the optical fiber sensor, and a plurality of industrial cameras are installed to achieve the purpose of detecting the 360-degree range. And classifying and removing the detected products according to the detection result and the coordinates of the camera. The full-automatic detection and automatic classification are realized, the detection efficiency and quality are improved, and human eyes are liberated. The equipment structure reserves mounting positions and mounting hole sites for different application scenes, can select the optimal position for mounting products with various shapes, and is convenient to adjust the detection position.

Drawings

FIG. 1 is a perspective view of the present invention;

fig. 2 is a top view of the present invention;

FIG. 3 is a front view of the present invention;

fig. 4 is a left side view of the present invention;

fig. 5 is a right side view of the present invention.

In the figure: 1. a vibrating pan; 2. a feeding conveyor belt; 3. a transparent turntable; 4. an optical fiber detection mechanism; 5. a first top and bottom detection camera; 6. an outer side detection camera; 7. an inner side detection camera; 8. a second top and bottom detection camera; 9. a combination camera; 10. a third top and bottom detection camera; 11. a standby detection station; 12. a standby sorting rejection assembly; 13. a first sort culling component; 14. a second sort culling component; 15. and the third classification rejects the component.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1 and 2, the sorting device comprises a transparent turntable 3, wherein the transparent turntable 3 drives a hollow rotary table to rotate through a servo motor, so that uniform rotation is realized. The transparent rotary disc 3 can be a glass rotary disc, the driving rotary disc device is a servo driving hollow rotary table, and the driving can also be realized by a DD motor or a planetary reducer.

The optical fiber detection mechanism 4 is used for detecting the coordinates of the product on the transparent turntable 3; the optical fiber detection mechanism 4 is composed of a height-adjustable profile mounting bracket, and a correlation optical fiber bracket capable of moving up and down is mounted on the profile mounting bracket, so that the vertical height of products with different thicknesses can be adjusted; the device also comprises a detection device for detecting each surface of the product;

the detection device comprises a combined camera 9, wherein the combined camera 9 consists of at least 3 detection cameras, and the at least 3 detection cameras are uniformly distributed on the outer ring of the product and used for detecting the 360-degree outer ring of the product;

the detection device further comprises a first upper and lower surface detection camera 5 used for detecting the upper and lower surfaces of the product, and the first upper and lower surface detection cameras 5 are respectively installed on the height-adjustable support.

The detection device further comprises an inner side surface detection camera 7 used for detecting the inner side surface of the station, the transparent turntable 3 adopts a hollow turntable, and the inner side surface detection camera 7 is installed in the hollow position of the hollow turntable and is aligned with a product on the transparent turntable 3.

The detection device further comprises an outer side face detection camera 6 used for detecting the outer side face of the station, and the outer side face detection camera 6 is installed on the height-adjustable support.

The detection camera of the detection device is fixed by a profile mounting bracket with adjustable height, the profile mounting bracket is provided with a camera mounting bracket which can move up and down, and the light source mounting bracket can adjust the height of the camera and the height of the light source according to products with different shapes and sizes. The lifting support is arranged on the bedplate, a mounting hole for the camera component to move back and forth and fix is reserved on the bedplate, the front and back positions of the base of the camera support can be adjusted according to products with different shapes and sizes, and the mounting and detection modes of the camera can be selected according to different products by the detection station.

The device also comprises a plurality of rejecting devices for classifying and rejecting the detected products according to the detection result and the coordinates of the camera. The removing device is provided with a high-frequency electromagnetic valve for classified blowing removal, and the material box which is removed and classified has two modes of vertical blanking and inclined discharging and can be selected and installed.

The removing device comprises a first classification removing component 13, a second classification removing component 14 and a third classification removing component 15, and the first classification removing component 13, the second classification removing component 14 and the third classification removing component 15 are used for sequentially classifying and removing the products of the transparent rotary table 3.

The device also comprises a vibrating disk 1 and a feeding conveyor belt 2, wherein the vibrating disk and the feeding conveyor belt 2 are used for uninterruptedly feeding materials to the transparent rotating disk 3. Reference is also made to the other plan views of the product in figures 3-5.

During the use, incessant feed is to transparent carousel 3 through vibration dish 1 and material loading conveyer belt 2 (lifting machine), and transparent carousel 3 is at the uniform velocity rotatory, detects and memorizes the coordinate of every product through optical fiber sensor, installs a plurality of industry cameras and realizes the detectable 360 degrees scopes. And correspondingly detecting the coordinates memorized by each grain material and the coordinates of the installed detection camera in real time. And the tail end is provided with a classified discharge port, and the detected products are classified and removed according to the detection result and the coordinates of the camera.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A sorting device, comprising its characterized in that: comprises a transparent turntable (3) and an optical fiber detection mechanism (4) for detecting the coordinates of a product on the transparent turntable (3); the device also comprises a detection device for detecting each surface of the product;

the detection device comprises a combined camera (9), wherein the combined camera (9) consists of at least 3 detection cameras, and the at least 3 detection cameras are uniformly distributed on the outer ring of the product and used for detecting the 360-degree outer ring of the product;

2. A sorting device according to claim 1, characterised in that: the transparent turntable (3) drives the hollow rotary table to rotate through the servo motor, so that uniform rotation is realized.

3. A sorting device according to claim 1, characterised in that: the detection device further comprises a first upper detection camera (5) and a first lower detection camera (5) which are used for detecting the upper surface and the lower surface of the product, and the first upper detection camera (5) and the first lower detection camera (5) are respectively installed on the support with adjustable height.

4. A sorting device according to claim 1, characterised in that: the detection device further comprises an inner side face detection camera (7) used for detecting the inner side face of the station, the transparent turntable (3) adopts a hollow rotary table, and the inner side face detection camera (7) is installed in the hollow position of the hollow rotary table and is aligned to a product on the transparent turntable (3).

5. A sorting device according to claim 1, characterised in that: the detection device further comprises an outer side face detection camera (6) used for detecting the outer side face of the station, and the outer side face detection camera (6) is installed on the height-adjustable support.

6. A sorting device according to claim 5, characterised in that: the removing device comprises a first classification removing component (13), a second classification removing component (14) and a third classification removing component (15), and the first classification removing component (13), the second classification removing component (14) and the third classification removing component (15) are used for sequentially classifying and removing products of the transparent rotary table (3).

7. A sorting device according to claim 1 or 6, characterised in that: the removing device adopts an electromagnetic valve to perform classified blowing removal, and the removing classified discharging box of the removing device adopts a vertical discharging or inclined discharging mode.

8. A sorting device according to claim 1, characterised in that: the automatic feeding device is characterized by further comprising a vibrating disc (1) and a feeding conveying belt (2), wherein the vibrating disc and the feeding conveying belt (2) are used for uninterruptedly feeding materials to the transparent rotating disc (3).

9. A sorting device according to claim 1, characterised in that: the transparent turntable (3) is also provided with a second upper and lower surface detection camera (8) for detecting the upper and lower surfaces of the product and a third upper and lower surface detection camera (10), and the second upper and lower surface detection camera (8) and the third upper and lower surface detection camera (10) are respectively arranged on the height-adjustable support.

10. A sorting device according to claim 1, characterised in that: the automatic detection device is characterized by further comprising a standby detection station (11) for detecting each surface of a product on the transparent rotary table (3) and a standby classified removing component (12) for removing the detected product in a classified manner, wherein the standby detection station (11) and the standby classified removing component (12) are installed between the detection device and the removing device.