CN216971159U - Be used for corrugated medium transportation automatic system - Google Patents
Be used for corrugated medium transportation automatic system Download PDFInfo
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- CN216971159U CN216971159U CN202122678954.6U CN202122678954U CN216971159U CN 216971159 U CN216971159 U CN 216971159U CN 202122678954 U CN202122678954 U CN 202122678954U CN 216971159 U CN216971159 U CN 216971159U
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Abstract
The utility model provides an automatic corrugated medium conveying system, which comprises a paper feeding device, a conveying device, a transferring rotary table, a paper clamping and jacking device and a paper discharging device, wherein a slope mechanism and a pneumatic paper receiving device are respectively positioned at two sides of the paper feeding and conveying device, the paper blocking device is arranged on the slope mechanism, a first transferring rotary table is arranged at the conveying tail end of the paper feeding and conveying device, the first transferring rotary table rotates and conveys corrugated medium conveyed by the paper feeding and conveying device to the paper feeding and conveying device, the paper clamping and jacking device is arranged below the paper feeding and conveying device, the paper clamping and jacking device jacks up the corrugated medium on the paper feeding and conveying device in the vertical direction, and a second transferring rotary table is arranged at the conveying tail end of the paper feeding and conveying device. The paper unloading device and the paper unloading method solve the problems of low manual paper unloading speed, high labor intensity of workers and low production efficiency in the prior art.
Description
Technical Field
The utility model relates to the technical field of automation, in particular to an automatic corrugated medium transportation system.
Background
China is a big country for producing corrugated boards and cartons, but the degree of automation of corrugated paper transportation equipment of a domestic corrugated paper production line is low at present, and a large amount of manpower is needed. The corrugated base paper is generally a cylinder, the volume is large, the weight is also large, the labor intensity of a production line is high, the fatigue of workers can occur along with the lapse of working time, the production efficiency is reduced, the production efficiency of the corrugated board is reduced, the cost is increased, and the market competitiveness is reduced.
In the early corrugated medium conveying system, manual intervention was required in the paper feeding position, conveying process and paper discharging position. Firstly, the paper roll is transported to the periphery of the paper frame by manual or mechanical equipment, secondly, the position change of the base paper is realized by manual operation, and the paper roll needs to be manually pushed to a trolley. Because the realization of these actions needs artificial participation, cause fortune paper personnel intensity of labour big for work efficiency is low, still cause the scroll damaged easily when manual operation simultaneously, and personnel have the risk of injury in scroll position conversion engineering, the on-the-spot management of scroll of not being convenient for.
In the early stage, the corrugated medium is manually pushed onto a special upper paper trolley, and in the paper discharging process, the corrugated medium is manually pushed down from the special trolley. In the transportation process, the special trolley is higher than the ground, so that the labor intensity of paper supply personnel is high, and the corrugated medium is easy to damage; and because of special dolly length is less than the corrugated medium, corrugated medium is little with special dolly contact surface, has a little in the transportation and rocks, influences the conveying efficiency, still has the possibility of personnel's injury.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic system for corrugated medium transportation, which aims to solve the problems of low speed of manual paper unloading, high labor intensity of workers and low production efficiency in the prior art.
In order to solve the technical problems, the utility model provides an automatic corrugated medium conveying system, which comprises an upper paper device, a conveying device, a transfer turntable, a paper clamping and jacking device and a lower paper device, wherein the conveying device comprises a paper feeding conveying device, an upper paper conveying device and a paper returning conveying device, the transfer turntable comprises a first transfer turntable and a second transfer turntable, the upper paper device comprises a slope mechanism, a pneumatic paper receiving device and a paper blocking device, the slope mechanism and the pneumatic paper receiving device are respectively positioned at two sides of the paper feeding conveying device, the paper blocking device is arranged on the slope mechanism, the first transfer turntable is arranged at the conveying tail end of the paper feeding conveying device, the first transfer turntable rotates and conveys the corrugated medium conveyed by the paper feeding conveying device to the upper paper conveying device, the paper clamping and jacking device is arranged below the upper paper conveying device, press from both sides paper jacking device and will go up the corrugated medium paper jack-up along vertical direction on the paper conveyor, it transports terminal position to be provided with the second and transports the carousel to go up paper conveyor, the second is transported the carousel and is carried the incomplete scroll rotation that comes and carry to returning paper conveyor, it carries terminal position to be provided with down the paper device to return paper conveyor.
The paper feeding device is a full set of steel structure platform.
The conveying chain of the conveying device comprises a chain plate, the chain plate is processed into a V shape, and the forming angle is 170 degrees.
The conveying device is a steel structure heavy-load rack and adopts unit design.
The transfer turntable is provided with a transfer turntable conveying device, and the transfer turntable is a steel structure heavy-load rack and adopts unit design.
The paper discharging device comprises a cantilever steel structure frame and an elastic roller mechanism, and the paper discharging device is pneumatically controlled to enable the elastic roller mechanism to act to push out the residual paper roll from the paper returning and conveying device.
The utility model has the following beneficial effects: the automatic corrugated paper conveying system has good reliability and stability, and can improve the production efficiency and yield of corrugated boards; the corrugated raw paper is convenient to assemble and disassemble, the manpower labor is reduced, and the high-efficiency operation is realized; the chain plate conveyor belt is flush with the ground, no height difference exists between the corrugated medium and the ground in the paper feeding and discharging processes, no damage is caused to the drum-shaped corrugated medium, the chain plate is in full contact with the corrugated medium, and the transportation is stable and reliable; the position of the paper roll can be monitored in real time through the cooperation of the sensor and the encoder; whether a paper roll exists on the conveying device is detected, and the position information of the paper roll is displayed through a display screen, so that the monitoring of the paper roll is realized, and the conveying efficiency is improved; the efficiency of conveying system is improved, the production efficiency of corrugated paper is promoted, and automatic control is realized.
Drawings
Fig. 1 is a top view of an automated system for corrugated medium transportation according to the present invention;
the automatic paper feeding device comprises 1-corrugated raw paper, 2-paper feeding device, 201-slope mechanism, 202-pneumatic paper receiving device, 203-paper blocking device, 3-paper feeding conveying device, 4-first transfer turntable, 5-paper feeding conveying device, 6-paper clamping jacking device, 7-paper returning conveying device, 8-paper discharging device, 9-second transfer turntable and 10-transfer turntable conveying device.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments.
As shown in fig. 1, the embodiment of the present invention provides an automatic corrugated medium transportation system, which includes an upper paper device 2, a conveying device, a transfer turntable, a paper clamping and jacking device 6, and a lower paper device 8, wherein the conveying device includes a paper feeding conveying device 3, an upper paper conveying device 5, and a paper returning conveying device 7, the transfer turntable includes a first transfer turntable 4 and a second transfer turntable 9, the upper paper device 2 includes a slope mechanism 201, a pneumatic paper receiving device 202, and a paper blocking device 203, the slope mechanism 201 and the pneumatic paper receiving device 202 are respectively located at two sides of the paper feeding conveying device 3, the paper blocking device 203 is disposed on the slope mechanism 201, the first transfer turntable 4 is disposed at a conveying end position of the paper feeding conveying device 3, the first transfer turntable 4 rotates and conveys the corrugated medium 1 conveyed by the paper feeding conveying device 3 to the upper paper conveying device 5, go up paper conveyor 5 below and be provided with double-layered paper jacking device 6, double-layered paper jacking device 6 will go up corrugated medium 1 along vertical direction jack-up on the paper conveyor 5, it transports terminal position to be provided with the second and transports carousel 9 to go up paper conveyor 5, the second is transported carousel 9 and will be gone up the rotation of the incomplete scroll that paper conveyor 5 carried and come and carry to returning paper conveyor 7 on, it carries terminal position to be provided with down paper device 8 to return paper conveyor 7.
Further, the paper feeding device 2 is a complete set of steel structure platform. The paper feeding device 2 is controlled by a whole set of pneumatic control, and the pneumatic control valve is installed on site, so that the maintenance is convenient. The paper blocking device 203 is provided with a paper blocking roller to prevent the corrugated medium 1 from being damaged in the paper feeding process.
Further, the conveying chain of the conveying device comprises a chain plate, and the chain plate is processed into a V shape, and the forming angle is 170 degrees. The carrying capacity of the conveying device reaches 1500 kg/M.
Further, the conveying device is a steel structure heavy-load rack and adopts a unit design. The conveying device adopts a ground tensioning working mode, and is convenient to operate. The conveying device adopts a ground invisible structure, and a foundation pit is made on the ground in advance as required before installation.
Further, be provided with on the transport carousel and transport carousel conveyor 10, the transport carousel adopts the unit design for steel construction heavy load frame. The transmission of the transferring turntable conveying device 10 adopts a shaft-mounted speed reducer. The transfer turntable is supported by a large-scale outer gear ring slewing bearing.
Further, the paper feeding device 8 comprises a cantilever steel structure frame and an elastic roller mechanism, and the paper feeding device 8 is pneumatically controlled to enable the elastic roller mechanism to act to push the residual paper roll out of the paper returning and conveying device 7. Can push residual paper rolls with the mass not less than 3000kg and the distance of 4 meters.
Further, the paper clamping and jacking device 6 is pneumatically controlled, and can lift the corrugated medium 1 by 100 mm.
Further, the control of the present invention is a control system using a PLC as a host, and all devices have an automatic control function and an automatic and manual switching function.
Furthermore, two groups of parallel transmission lines are arranged on the first transfer turntable 4, the paper feeding and conveying device 5, the paper clamping and jacking device 6 and the second transfer turntable 9.
The working process of the utility model is as follows: the corrugated medium 1 is transported to the slope mechanism 201 of the paper feeding device 2 by the transport vehicle, and the paper blocking device 203 on the slope mechanism 201 blocks the corrugated medium 1 to prevent the corrugated medium from falling, so that the aim of storing the corrugated medium on the slope mechanism 201 is fulfilled. When the paper feeding is required, the paper stopper 203 drops one of the corrugated mediums 1 and retains the subsequent corrugated medium 1. When the corrugated medium 1 falls, the pneumatic receiving device 202 operates to stably stop the corrugated medium 1 on the V-shaped link plate of the paper feeding and conveying device 3.
The V-shaped chain plate of the paper feeding and conveying device 3 operates to convey the corrugated medium 1 to the transfer turntable conveying device 10 of the first transfer table 4, and after the first transfer table 4 rotates 90 degrees, the transfer turntable conveying device 10 of the first transfer table 4 conveys the corrugated medium 1 to the V-shaped chain plate of the upper paper conveying device 5.
The V-shaped chain plate of the upper paper conveying device 5 acts, and the upper paper conveying device 5 is provided with an encoder which can accurately convey the corrugated medium 1 to the paper receiving position of the medium paper frame to stop. The paper receiving machine is positioned above the upper paper conveying device 5 and the paper clamping jacking device 6. If the corrugated medium 1 is too small and does not reach the splicing working range of the splicing machine, the paper clamping and jacking device 6 acts to jack the corrugated medium 1 to reach the splicing working range of the splicing machine, and the splicing work is finished.
After the paper receiving machine finishes receiving paper, the residual paper roll is placed back to the paper feeding device 5, the paper feeding device 5 feeds the residual paper roll to the second transfer turntable 9, the second transfer turntable 9 feeds the residual paper roll to the paper returning device 7 again, the paper feeding device 8 stops when the residual paper roll is conveyed to the paper discharging position, and the residual paper roll is pushed down from the paper returning device 7 to prevent the residual paper roll from being accumulated.
In conclusion, the automatic corrugated medium conveying system has good reliability and stability, and can improve the production efficiency and yield of corrugated boards; the corrugated raw paper is convenient to assemble and disassemble, the manpower labor is reduced, and the high-efficiency operation is realized; the chain plate conveyer belt is flush with the ground, the corrugated medium has no height difference with the ground in the paper feeding and discharging processes, the rolled corrugated medium cannot be damaged, and the chain plate is in full contact with the corrugated medium, so that the transportation is stable and reliable; the position of the paper roll can be monitored in real time through the cooperation of the sensor and the encoder; whether a paper roll exists on the conveying device is detected, and the position information of the paper roll is displayed through a display screen, so that the monitoring of the paper roll is realized, and the conveying efficiency is improved; the efficiency of conveying system is improved, the production efficiency of corrugated paper is promoted, and automatic control is realized.
The above description is only an example of the present invention, and is not intended to limit the present invention, and it is obvious to those skilled in the art that various modifications and variations can be made in the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (6)
1. An automatic system for corrugated medium transportation is characterized in that: comprises a paper feeding device (2), a conveying device, a transfer turntable, a paper clamping jacking device (6) and a paper discharging device (8), wherein the conveying device comprises a paper feeding conveying device (3), a paper feeding conveying device (5) and a paper returning conveying device (7), the transfer turntable comprises a first transfer turntable (4) and a second transfer turntable (9), the paper feeding device (2) comprises a slope mechanism (201), a pneumatic paper receiving device (202) and a paper blocking device (203), the slope mechanism (201) and the pneumatic paper receiving device (202) are respectively positioned at two sides of the paper feeding conveying device (3), the paper blocking device (203) is arranged on the slope mechanism (201), the first transfer turntable (4) is arranged at the conveying end position of the paper feeding conveying device (3), the first transfer turntable (4) rotates and conveys corrugated base paper (1) conveyed by the paper feeding conveying device (3) to the paper feeding conveying device (5), go up paper conveyor (5) below and be provided with and press from both sides paper jacking device (6), press from both sides paper jacking device (6) will go up corrugated medium (1) along vertical direction jack-up on paper conveyor (5), it is provided with second transportation carousel (9) to go up paper conveyor (5) and carry the end position, the second is transported carousel (9) and will be gone up the incomplete scroll rotation that paper conveyor (5) carried and come and carry to returning paper conveyor (7) on, it carries end position and is provided with down paper device (8) to return paper conveyor (7).
2. Automated corrugated medium transportation system according to claim 1, wherein the paper feeding device (2) is a complete steel structure platform.
3. The automated corrugated medium conveying system according to claim 1, wherein the conveying chain of the conveying device comprises a link plate, and the link plate is formed in a V shape with a forming angle of 170 °.
4. The automated corrugated medium transportation system of claim 1, wherein the conveyor is a steel heavy duty rack, and is of a cell design.
5. The automated corrugated medium transportation system according to claim 1, wherein the transfer turntable is provided with a transfer turntable conveyor (10), and the transfer turntable is a steel structure heavy-duty rack and adopts a unit design.
6. The automated corrugated medium transportation system of claim 1, wherein the lower paper device (8) comprises a cantilever steel structural frame and an ejecting roller mechanism, and the lower paper device (8) is pneumatically controlled to make the ejecting roller mechanism act to push the stub paper roll out of the paper returning and conveying device (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122678954.6U CN216971159U (en) | 2021-11-03 | 2021-11-03 | Be used for corrugated medium transportation automatic system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122678954.6U CN216971159U (en) | 2021-11-03 | 2021-11-03 | Be used for corrugated medium transportation automatic system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216971159U true CN216971159U (en) | 2022-07-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122678954.6U Active CN216971159U (en) | 2021-11-03 | 2021-11-03 | Be used for corrugated medium transportation automatic system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216971159U (en) |
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2021
- 2021-11-03 CN CN202122678954.6U patent/CN216971159U/en active Active
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