CN216968130U - Prefabricated T roof beam template system - Google Patents

Prefabricated T roof beam template system Download PDF

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Publication number
CN216968130U
CN216968130U CN202122666021.5U CN202122666021U CN216968130U CN 216968130 U CN216968130 U CN 216968130U CN 202122666021 U CN202122666021 U CN 202122666021U CN 216968130 U CN216968130 U CN 216968130U
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oil cylinder
support
demolding
cylinder
prefabricated
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郭建伟
姚辉宁
尹传国
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China National Chemical Communications Construction Group Coltd
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China National Chemical Communications Construction Group Coltd
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Abstract

The utility model relates to the field of prefabricated T-beam processing equipment, in particular to a prefabricated T-beam template system which comprises a pedestal, side mold assemblies and a demolding mechanism, wherein the side mold assemblies are positioned on two sides of the pedestal, each side mold assembly comprises a side mold plate, a diaphragm mold plate and a side mold support, the side mold plates are fixedly arranged on the side mold supports, the diaphragm mold plates are detachably arranged on the outer sides of the end parts of the side mold plates, the demolding mechanism is positioned on the outer sides of the diaphragm mold plates, the demolding mechanism comprises a demolding oil cylinder and a demolding oil cylinder lifting device, and the demolding oil cylinder lifting device is arranged on the side mold supports and used for driving the demolding oil cylinder to lift. According to the utility model, by lifting the demoulding oil cylinder, multi-point demoulding of a single demoulding oil cylinder is realized, the action range of the single demoulding oil cylinder is enlarged, and the processing cost of the T-shaped beam is reduced.

Description

Prefabricated T roof beam template system
Technical Field
The utility model relates to the field of prefabricated T-beam processing equipment, in particular to a prefabricated T-beam template system.
Background
The T-shaped beam is a beam with a T-shaped cross section, the parts which are selected from two sides are called flanges, the middle part of the T-shaped beam is called a beam rib (or a web), the parts which are arranged at intervals along the length direction of the T-shaped beam and extend towards the two sides are called diaphragms, and the diaphragms play a role in increasing rigidity. The concrete is formed by excavating the concrete in the tension area of the rectangular beam without working on the bending strength, and the concrete is completely the same as the original rectangular bending strength, so that the concrete can be saved, the self weight of the member is reduced, and the spanning capability is improved.
The T-beam is generally prefabricated in a factory and then transported to a construction site to be installed and fixed according to design requirements. When the prefabricated T roof beam in factory's field, at first at the field area concreting solid fixed pedestal, after fixed pedestal solidification strength reached the designing requirement, installation die block subassembly on the fixed pedestal, ligature bottom plate reinforcing bar, web reinforcing bar, installation side form subassembly and centre form subassembly, top mould subassembly, concreting, evaporate the curing, stretch-draw prestressing tendons hoists to the district of depositing.
CN108130863A discloses prefabricated T roof beam hydraulic pressure self-propelled whole template, including T roof beam pedestal, the both ends symmetry of T roof beam pedestal is equipped with integral side form board, the bilateral symmetry of T roof beam pedestal is equipped with the driving end beam group that is located integral side form board below, driving end beam group is including first driving end beam and the second driving end beam that is located the first driving end beam outside, through link fixed connection between first driving end beam and the first driving end beam. The scheme has the defect of difficult demoulding in an integral mode, namely, the integral side template is not easy to separate from the prefabricated T beam, and the production efficiency of the T beam is influenced.
In order to solve the above problems, CN211806822U discloses a movable pedestal formwork system for precast beam, where a demolding oil cylinder is installed on an upper connection plate corresponding to the top of a diaphragm beam, an output end of the demolding oil cylinder abuts against a diaphragm beam end mold assembly, a side mold assembly is driven by a reverse thrust of the demolding oil cylinder output end abutting against the diaphragm beam end mold assembly to realize primary demolding, and is driven by a transverse translation oil cylinder to realize large-stroke movement of mold supporting and demolding of the side mold assembly. Due to the limited action range of the demoulding oil cylinder, for a large-sized T-shaped beam, a plurality of demoulding oil cylinders are often required to be arranged along the vertical direction, and a large-scale hydraulic station is required to be configured, so that the cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the defects of the prior art, and provides a prefabricated T-beam template system, which realizes multi-point demoulding of a single demoulding oil cylinder by lifting the demoulding oil cylinder, enlarges the action range of the single demoulding oil cylinder and reduces the processing cost of a T-beam.
The technical problem to be solved is realized by adopting the following technical scheme: the utility model provides a prefabricated T roof beam template system, includes pedestal, side form subassembly and demoulding mechanism, the side form subassembly is located the both sides of pedestal, the side form subassembly includes side form board, diaphragm template and side form support, side form board fixed mounting is on the side form support, diaphragm template detachable installs in the tip outside of side form board, demoulding mechanism is located the outside of diaphragm template, demoulding mechanism includes drawing of patterns hydro-cylinder and drawing of patterns hydro-cylinder elevating gear, drawing of patterns hydro-cylinder elevating gear installs on the side form support and is used for driving drawing of patterns hydro-cylinder lift.
Compared with the prior art, the prefabricated T-beam template system has the beneficial effects that: when demoulding is needed, the diaphragm template is detached from the side template (the diaphragm template is easy to demould due to the small size), then the demoulding oil cylinder lifting device drives the demoulding oil cylinder to move to the appointed demoulding position one by one from top to bottom, when the demoulding oil cylinder is moved to one demoulding position, the output end of the demoulding oil cylinder is abutted against the diaphragm plate of the T-shaped beam, and the side template is separated from the T-shaped beam under the action of reverse thrust. Through the lifting of the demoulding oil cylinder, the multi-point demoulding of a single demoulding oil cylinder is realized, the action range of the single demoulding oil cylinder is enlarged, and the processing cost of the T-shaped beam is reduced.
According to the technical scheme, the demolding mechanism further comprises a demolding oil cylinder support, the demolding oil cylinder support is mounted on the side mold support in a vertically sliding mode, the demolding oil cylinder is mounted on the demolding oil cylinder support, and the demolding oil cylinder lifting device can drive the demolding oil cylinder support to lift.
According to the technical scheme, the demolding mechanism further comprises a guide post, the guide post is fixedly installed on the side mold support, and a guide sleeve matched with the guide post is fixedly arranged on the demolding oil cylinder support.
According to the technical scheme, the lifting device of the demolding oil cylinder is a linear module.
The technical scheme of the utility model also comprises a front and rear walking platform, a left and right translation bracket, a left and right driving oil cylinder and a vertical driving oil cylinder, wherein the front and rear walking platform can move front and back relative to the pedestal, the left and right translation bracket is arranged on the front and rear walking platform in a left and right sliding manner, and the left and right driving oil cylinder is arranged on the front and rear walking platform and is used for driving the left and right translation bracket to move left and right; the side die support can be vertically and slidably arranged on the left and right translation supports, and the vertical driving oil cylinder is arranged on the left and right translation supports and used for driving the side die support to move up and down.
According to the technical scheme, a buffer head is arranged at the end part of a piston rod of the demolding oil cylinder.
Drawings
Fig. 1 is a schematic structural diagram of a prefabricated T-beam formwork system in the first embodiment.
Fig. 2 is a perspective view of the ejector mechanism according to the first embodiment.
In the figure: 1. the device comprises a pedestal, 2, side templates, 3, transverse partition templates, 4, side template supports, 5, a demolding oil cylinder, 6, a demolding oil cylinder support, 7, a guide post, 8, a guide sleeve, 9, a linear module, 10, a front and rear traveling platform, 11, a left and right translation support, 12, a left and right driving oil cylinder, 13, a vertical driving oil cylinder, 14, a buffer head, 15, a T beam, 16, a ground foundation, 17, a guide rail, 18 and rollers.
Detailed Description
The following examples are further illustrative of the present invention, but the present invention is not limited thereto. Because the present invention is complicated, the detailed description of the embodiments is only for the point of the present invention, and the detailed description of the present invention can adopt the prior art.
The first embodiment is as follows:
fig. 1 and 2 show a first embodiment of the present invention.
A prefabricated T-beam formwork system comprises a pedestal 1, a side die assembly and a demolding mechanism.
The pedestal 1 is fixedly arranged on a ground foundation 16.
The side die assemblies are located on two sides of the pedestal 1 and comprise side die plates 2, transverse partition die plates 3, side die supports 4, a front-back walking platform 10, a left-right translation support 11, a left-right driving oil cylinder 12 and a vertical driving oil cylinder 13.
The front and rear traveling platform 10 can move forward and backward relative to the pedestal 1, specifically, as shown in fig. 1, a guide rail 17 is arranged on the ground foundation, and a roller 18 matched with the guide rail 17 is arranged at the bottom of the front and rear traveling platform 10. The front and rear traveling platforms 10 are provided with a driving device (not shown in the figure) for driving the rollers
The left and right translation support 11 is installed on the front and rear walking platform 10 in a left and right sliding manner, and the left and right driving oil cylinder 12 is installed on the front and rear walking platform 10 and used for driving the left and right translation support 11 to move left and right.
The side die support 4 can be vertically and slidably arranged on the left and right translation supports 11, and the vertical driving oil cylinder 13 is arranged on the left and right translation supports 11 and used for driving the side die support 4 to move up and down.
The side formworks 2 are fixedly arranged on the side formwork support 4, and the diaphragm formworks 3 are detachably arranged on the outer sides of the end parts of the side formworks 2.
The demolding mechanism is located on the outer side of the diaphragm template 3 and comprises a demolding oil cylinder 5, a demolding oil cylinder support 6 and a demolding oil cylinder lifting device.
The lateral movement of the sideform 2 can be achieved by the left and right driving cylinders 12, and the vertical movement of the sideform 2 can be achieved by the vertical driving cylinder 13.
As shown in fig. 2, the lift device of the stripper cylinder in this embodiment is a linear module 9, and the linear module 9 is mounted on the side mold frame 4. The side form support 4 is fixedly provided with a guide post 7, the demoulding oil cylinder support 6 is fixedly provided with a guide sleeve 8 matched with the guide post 7, and the demoulding oil cylinder support 6 can be installed on the side form support 4 in a vertically sliding mode through the guide post 7 and the guide sleeve 8. The linear module 9 is fixedly connected with a demoulding oil cylinder support 6, and the demoulding oil cylinder 5 is arranged on the demoulding oil cylinder support 6.
In order to reduce the damage of the piston head of the demoulding oil cylinder 5 to the T-shaped beam 15 during demoulding, a buffer head 14 made of rubber is arranged at the end part of the piston rod of the demoulding oil cylinder 5.
When demoulding is needed, the diaphragm formworks 3 are detached from the side formworks 2 (demoulding is easy because the diaphragm formworks 3 are small in size), then the linear module 9 drives the demoulding oil cylinders 5 to move to the specified demoulding position one by one from top to bottom, when the linear module moves to one demoulding position, the output ends of the demoulding oil cylinders 5 abut against the diaphragm plates of the T-shaped beams 15, and the side formworks 2 are separated from the T-shaped beams 15 under the reverse thrust.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.

Claims (6)

1. The utility model provides a prefabricated T roof beam template system, includes pedestal (1) and side form module, the side form module is located the both sides of pedestal (1), the side form module includes side form board (2), diaphragm template (3) and side form support (4), side form board (2) fixed mounting is on side form support (4), diaphragm template (3) detachable installs in the tip outside of side form board (2), its characterized in that still includes demoulding mechanism, demoulding mechanism is located the outside of diaphragm template (3), demoulding mechanism includes stripper cylinder (5) and stripper cylinder elevating gear, stripper cylinder elevating gear installs on side form support (4) and is used for driving stripper cylinder (5) to go up and down.
2. The prefabricated T-beam template system according to claim 1, wherein the demolding mechanism further comprises a demolding cylinder support (6), the demolding cylinder support (6) is slidably mounted on the side mold support (4) up and down, the demolding cylinder (5) is mounted on the demolding cylinder support (6), and the demolding cylinder lifting device can drive the demolding cylinder support (6) to lift.
3. The prefabricated T beam template system as claimed in claim 2, wherein the demoulding mechanism further comprises a guide column (7), the guide column (7) is fixedly installed on the side die support (4), and a guide sleeve (8) matched with the guide column (7) is fixedly arranged on the demoulding cylinder support (6).
4. A prefabricated T-beam formwork system according to any one of claims 1 to 3, wherein the stripper cylinder lifting device is a linear die set (9).
5. The prefabricated T beam formwork system according to any one of claims 1 to 3, further comprising a front and rear walking platform (10), a left and right translation bracket (11), a left and right driving oil cylinder (12) and a vertical driving oil cylinder (13), wherein the front and rear walking platform (10) can move forward and backward relative to the pedestal (1), the left and right translation bracket (11) is slidably installed on the front and rear walking platform (10) from left to right, and the left and right driving oil cylinder (12) is installed on the front and rear walking platform (10) and is used for driving the left and right translation bracket (11) to move left and right; the side die support (4) can be vertically and slidably arranged on the left and right translation supports (11), and the vertical driving oil cylinder (13) is arranged on the left and right translation supports (11) and is used for driving the side die support (4) to move up and down.
6. The precast T beam formwork system according to any one of claims 1 to 3, characterized in that the end of the piston rod of the stripper cylinder (5) is provided with a buffer head (14).
CN202122666021.5U 2021-11-02 2021-11-02 Prefabricated T roof beam template system Active CN216968130U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122666021.5U CN216968130U (en) 2021-11-02 2021-11-02 Prefabricated T roof beam template system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122666021.5U CN216968130U (en) 2021-11-02 2021-11-02 Prefabricated T roof beam template system

Publications (1)

Publication Number Publication Date
CN216968130U true CN216968130U (en) 2022-07-15

Family

ID=82344356

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122666021.5U Active CN216968130U (en) 2021-11-02 2021-11-02 Prefabricated T roof beam template system

Country Status (1)

Country Link
CN (1) CN216968130U (en)

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