CN216713816U - Prefabricated component die carrier system - Google Patents
Prefabricated component die carrier system Download PDFInfo
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- CN216713816U CN216713816U CN202122777606.4U CN202122777606U CN216713816U CN 216713816 U CN216713816 U CN 216713816U CN 202122777606 U CN202122777606 U CN 202122777606U CN 216713816 U CN216713816 U CN 216713816U
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Abstract
The utility model discloses a prefabricated component die carrier system, which comprises an outer wall steel frame component and an outer wall template, wherein a bottom steel frame component and a bottom die lower template are arranged between the lower ends of the outer wall steel frame component, the die carrier system also comprises a track positioned above the bottom die lower template, the track is connected with a movable seat capable of moving back and forth through a traveling mechanism, the movable seat is connected with an inner wall steel frame component through a jacking mechanism, two sides of the inner wall steel frame component are respectively connected with an inner wall template through an inclined guide mechanism and a driving mechanism, pouring spaces for pouring concrete into components are respectively formed between the bottom die lower template and the bottom die upper template and between the outer wall template and the inner wall template, the utility model also discloses an operation method of the prefabricated component die carrier system, the utility model has good integrity, each template can realize one-time concrete pouring, reduce construction joints and does not need wall penetrating and opposite pulling, the structural appearance and the waterproof performance of the component are better, and the component has the characteristics of high automation degree, rapid form removal and the like.
Description
Technical Field
The utility model relates to a formwork, in particular to a prefabricated part formwork system.
Background
The PPVC technology, known as "Prefabricated reinforced Volumetric Construction" by the official community, is a building which is manufactured by processing the whole room in a Prefabricated factory, completing the structure and decoration (including the ground, wall, ceiling, etc.) parts and forming independent modules, and then transporting these module components to the Construction site, and assembling together just like "building blocks". Is a high-end product for building industrialization and has high integrity.
The technology can improve the building efficiency by 50 percent at most, greatly reduce the labor cost and reduce the number of workers. Secondly, the environmental pollution is greatly reduced. As the production main battlefield is transferred from the project to the factory, the noise and dust pollution in the construction process can be greatly reduced.
At present, the technology generally adopts a steel template to carry out factory processing. The PPVC structure is generally poured for three times, namely a bottom plate is poured for the first time, a wall body is poured for the second time, and a top plate is poured for the third time. The steel mould system consists of a bottom mould, a wall mould and a top mould. The wall formwork is divided into an inner wall formwork and an outer wall formwork, the inner wall formwork and the outer wall formwork are fixed in a split mode through water stop screws, and the outer side of the inner wall formwork and the outer wall formwork are reinforced by diagonal braces and frame bodies. The top plate template is reinforced by the bottom supporting platform, and the reliable connection between the bottom supporting platform and the inner wall template can be increased to reinforce the inner wall template. The restoration of the inner and outer wall templates adopts a manual or hydraulic mode, and the restoration needs to be adjusted repeatedly, thereby wasting time and labor cost.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model provides a prefabricated part formwork system.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
the utility model provides a prefabricated component die carrier system, is including being about two outer wall steel frame subassemblies that extend around parallel distribution, two install outer wall body template on the opposite face of outer wall steel frame subassembly respectively, two be provided with the bottom steel frame subassembly that extends around being between the outer wall steel frame subassembly lower extreme, bottom steel frame subassembly top is provided with the die block lower bolster that extends around being, the die carrier system is still including being located the track of die block lower bolster top, the track is connected with the sliding seat that can the seesaw through running gear, the track lower extreme is connected with the die block cope match-plate pattern, the sliding seat is connected with the interior wall steel frame subassembly that can the up-and-down motion through climbing mechanism, the both sides of interior wall steel frame subassembly are connected with interior wall template through the slant guiding mechanism of interior gradual lifting outwards respectively, be equipped with on the interior wall steel frame subassembly and be used for the drive interior wall template is in the driving of slant guiding mechanism upward movement The upper end of the inner wall side template is connected with an inner wall transverse template positioned above the oblique guide mechanism, and pouring spaces for pouring concrete into components are formed between the bottom template lower template and the bottom template upper template and between the outer wall body template and the inner wall side template respectively.
The inner wall steel frame assembly comprises an inner wall frame body, the inclined guide mechanisms are arranged at two sides of the inner wall frame body, the oblique guide mechanism comprises an upright and a cross bar arranged at the upper end of the upright, an oblique slide rail is arranged on the upright, the cross bar is provided with a chute matched with the inclined slide rail, the driving mechanism comprises an inclined hydraulic oil cylinder and a transverse hydraulic oil cylinder, the inclined hydraulic oil cylinder is hinged at the upper part of the side arm of the inner wall frame body, the transverse hydraulic oil cylinder is hinged at the lower part of the side arm of the inner wall frame body, the other end of the inclined hydraulic oil cylinder is hinged to the inclined slide rail, the other end of the transverse hydraulic oil cylinder is hinged to the lower end of the vertical rod, the jacking mechanisms are connected between the two inner wall frame bodies located at the foremost end and the two inner wall frame bodies located at the rearmost end respectively, and the supporting frame bodies are connected between the adjacent inner wall frame bodies located in the middle.
Climbing mechanism includes jacking support and slidable mounting be in jacking slide bar in the jacking support, jacking slide bar internal rotation is connected with a screw rod, the other end of screw rod upwards extend and with the jacking support contact, install speed reducer and servo motor on the jacking support, speed reducer and servo motor pass through the driving medium with the screw rod is connected and is driven the screw rod drives the jacking support slides from top to bottom, jacking support lower extreme be provided with be used for with the connecting portion that the sliding seat is connected.
The rear side of the inner wall transverse formwork is provided with an extension plate used for supplying concrete to be poured into a rear eave of the component, and a transverse groove used for supplying concrete to be poured into a rear top beam of the component is arranged between the inner wall transverse formwork and the extension plate.
The travelling mechanism comprises pulleys arranged at the lower ends of the two sides of the movable seat and a pulley motor driving the pulleys to slide front and back, a plurality of rail buttresses are arranged at the lower ends of the rails, and a plurality of gauge rods used for positioning the rails are arranged between the rails.
The outer wall steel frame component is a plurality of rectangle framves of tandem, the rectangle frame lower extreme is provided with and is convenient for drive the return pulley of rectangle frame side-to-side movement, the rectangle frame upper end is provided with lays all the guidance tape that is used for supplying the staff to walk of rectangle frame upper end, be provided with the guardrail on the guidance tape.
Bottom steel frame subassembly is including arranging and installing a plurality of die block bracing pieces of die block lower bolster lower extreme are located two of rear side be provided with a plurality of enhancement bracing pieces that are perpendicular setting between the die block bracing piece, be located the last side be provided with a plurality of terminal die block bracing pieces that extend to the rear side on the die block bracing piece perpendicularly.
And the two side wall surfaces and the upper wall surface of the inner wall side template, the two opposite wall surfaces of the outer wall template, the upper wall surface of the bottom die lower template and the lower wall surface of the bottom die upper template are all provided with a release agent layer.
The utility model has the beneficial effects that:
1. the integrity is good. The outer wall body template, die block lower bolster, die block cope match-plate pattern, interior wall side form board and interior wall transverse formwork can make the concrete realize once only pouring, reduce the construction joint, and structural integrity is better, and the appearance quality of component is better, need not to wear the wall to drawing, and the wall body of component does not have the through-wall hole, and structural appearance and waterproof performance are better.
2. The automation degree is high. The inner wall steel frame assembly and the inner wall side formwork adopt a jacking mechanism to control automatic jacking and resetting, and 30% of stroke is reserved for the transverse hydraulic oil cylinder and the oblique hydraulic oil cylinder so as to manufacture components with different sizes.
3. The form removal is rapid. The use times of large equipment of the gantry ceiling lamp are reduced by adopting the integral push-pull type frame assembly and the template.
4. The dead weight is light. Easy dismouting and handling, the simple operation, construction speed are fast, reduce artifical recruitment, reduce intensity of labour.
Drawings
The utility model is further illustrated with reference to the following figures and examples.
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic illustration of the present invention after casting;
FIG. 3 is a schematic structural view of the present invention prior to casting;
FIG. 4 is a partial structural schematic view of the interior wall steel framing assembly of the present invention;
FIG. 5 is a partial schematic view of the inner wall steel frame assembly, inner wall sideforms and inner wall transverse forms of the present invention;
FIG. 6 is a schematic structural view of the inner wall steel frame assembly, inner wall sideforms and inner wall transverse forms of the present invention;
FIG. 7 is a schematic structural view of the traveling mechanism of the present invention;
FIG. 8 is a schematic structural view of a jacking mechanism of the present invention;
FIG. 9 is a partial schematic view of the exterior steel frame assembly and exterior wall form of the present invention;
FIG. 10 is a schematic structural view of the bottom steel frame assembly and bottom die lower template of the present invention;
fig. 11 is a schematic structural view of the cast prefabricated part of the present invention.
Detailed Description
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" or "a plurality" means two or more unless specifically defined otherwise.
Referring to fig. 1 to 11, a prefabricated member formwork system comprises two outer wall steel frame assemblies 1 extending from front to back in a left-right parallel distribution manner, wherein outer wall formworks 2 are respectively installed on opposite surfaces of the two outer wall steel frame assemblies 1, a bottom steel frame assembly 3 extending from front to back is arranged between lower ends of the two outer wall steel frame assemblies 1, a bottom formwork lower template 4 extending from front to back is arranged above the bottom steel frame assembly 3, a rail 5 positioned above the bottom formwork lower template 4 is further included, the rail 5 is connected with a movable seat 502 capable of moving back and forth through a traveling mechanism 501, the lower end of the rail 5 is connected with a bottom formwork upper template 401, the movable seat 502 is connected with an inner wall steel frame assembly 7 capable of moving up and down through a jacking mechanism 6, two sides of the inner wall steel frame assembly 7 are respectively connected with an inner wall formwork 8 through an inclined guide mechanism 701 gradually lifting from inside to outside, be equipped with on interior wall steel frame subassembly 7 and be used for the drive interior wall side form 8 is in the actuating mechanism 702 of slant guiding mechanism 701 upward movement, interior wall side form 8 upper end is connected with and is located the horizontal template 801 of interior wall of slant guiding mechanism 701 top, form respectively between die block lower bolster 4 and the die block cope match-plate pattern 401, between outer wall body template 2 and the interior wall side form 8 and supply concrete placement to become pouring space 10 of component 9.
The inner wall steel frame assembly 7 comprises an inner wall frame body 703, the inclined guide mechanisms 701 are arranged at two sides of the inner wall frame body 703, each inclined guide mechanism 701 comprises an upright 704 and a cross rod 705 arranged at the upper end of the upright 704, each upright 704 is provided with an inclined slide rail 706, each cross rod 705 is provided with a slide groove 707 matched with the inclined slide rail 706, each driving mechanism 702 comprises an inclined hydraulic oil cylinder 708 and a transverse hydraulic oil cylinder 709, each inclined hydraulic oil cylinder 708 is hinged to the upper portion of a side arm of the inner wall frame body 703, each transverse hydraulic oil cylinder 709 is hinged to the lower portion of the side arm of the inner wall frame body 703, the other end of each inclined hydraulic oil cylinder 708 is hinged to the corresponding inclined slide rail 706, the other end of each transverse hydraulic oil cylinder 709 is hinged to the lower end of the upright 704, the jacking mechanisms 6 are respectively connected between the two inner wall frame bodies 703 at the frontmost end and between the two inner wall frame bodies 703 at the rearmost end, a support frame body 710 is connected between the adjacent inner wall frame bodies 703 in the middle.
The jacking mechanism 6 comprises a jacking support 601 and a jacking sliding rod 602 which is slidably mounted in the jacking support 601, a screw 603 is rotatably connected in the jacking sliding rod 602, the other end of the screw 603 extends upwards and is in contact with the jacking support 601, a speed reducer 604 and a servo motor 605 are mounted on the jacking support 601, the speed reducer 604 and the servo motor 605 are connected with the screw 603 through a transmission piece 606 and drive the screw 603 to drive the jacking support 601 to slide up and down, and a connecting part 607 which is used for being connected with the movable seat 502 is arranged at the lower end of the jacking support 601.
The rear side of the inner wall transverse formwork 801 is provided with an extension plate 802 for supplying concrete to cast a rear eave 901 of the member 9, and a transverse groove 803 for supplying concrete to cast a rear top beam of the member 9 is arranged between the inner wall transverse formwork 801 and the extension plate 802.
The traveling mechanism 501 comprises pulleys 503 arranged at the lower ends of the two sides of the movable seat 502 and a pulley motor 504 driving the pulleys 503 to slide back and forth, the lower end of the track 5 is provided with a plurality of track buttresses 505, and a plurality of gauge rods 506 used for positioning the track 5 are arranged between the two tracks 5.
The outer wall steel frame assemblies 1 are a plurality of rectangular frames 101 which are arranged in a front-back mode, bottom wheels 102 which are convenient for driving the rectangular frames 101 to move left and right are arranged at the lower ends of the rectangular frames 101, each bottom wheel 102 is connected to a bottom rail, so that the two outer wall steel frame assemblies 1 can be conveniently pushed and pulled outwards or inwards respectively, the rectangular frames 101 are connected with the outer wall formwork 2 through a plurality of back ridges, a walkway plate 103 which is laid at the upper end of each rectangular frame 101 and used for workers to walk is arranged at the upper end of each rectangular frame 101, and guardrails 104 are arranged on the walkway plate 103.
Bottom steel frame subassembly 3 is installed including arranging a plurality of die block bracing pieces 301 of 4 lower extremes of die block lower bolster are located two of rear side be provided with a plurality of enhancement bracing pieces 302 that are perpendicular settings between die block bracing piece 301, be located the rearmost side be provided with a plurality of terminal die block bracing pieces 303 that extend to the rear side on the die block bracing piece 301 perpendicularly.
And the two side wall surfaces and the upper wall surface of the inner wall side template 8, the two opposite wall surfaces of the outer wall template 2, the upper wall surface of the bottom die lower template 4 and the lower wall surface of the bottom die upper template 401 are all provided with a release agent layer.
The embodiment has the following advantages:
1. the integrity is good. The outer wall body formwork 2, the bottom formwork lower formwork 4, the bottom formwork upper formwork 401, the inner wall side formwork 8 and the inner wall transverse formwork 801 enable concrete to be poured at one time, construction joints are reduced, structural integrity is better, the appearance quality of the component 9 is better, wall penetrating split is not needed, the wall body of the component 9 is not provided with wall penetrating holes, and structural appearance and waterproof performance are better.
2. The automation degree is high. The inner wall steel frame assembly 7 and the inner wall side formworks 8 are controlled to be automatically lifted and reset by adopting a lifting mechanism 6, and 30% of stroke is reserved for the transverse hydraulic oil cylinder 709 and the oblique hydraulic oil cylinder 708 so as to manufacture components 9 with different sizes.
3. The form removal is rapid. The use times of large equipment of the gantry ceiling lamp are reduced by adopting the integral push-pull type frame assembly and the template.
4. The dead weight is light. Easy dismouting and handling, the simple operation, construction speed are fast, reduce artifical recruitment, reduce intensity of labour.
The above embodiments do not limit the scope of the present invention, and those skilled in the art can make equivalent modifications and variations without departing from the overall concept of the present invention.
Claims (8)
1. The prefabricated part formwork system is characterized by comprising two outer wall steel frame assemblies (1) extending in the front and the back direction in a left-right parallel distribution mode, wherein outer wall templates (2) are respectively installed on opposite faces of the outer wall steel frame assemblies (1), two bottom steel frame assemblies (3) extending in the front and the back direction are arranged between lower ends of the outer wall steel frame assemblies (1), a bottom formwork lower template (4) extending in the front and the back direction is arranged above the bottom steel frame assemblies (3), a track (5) positioned above the bottom formwork lower template (4) is further included, the track (5) is connected with a movable seat (502) capable of moving back and forth through a traveling mechanism (501), the lower ends of the track (5) are connected with a bottom formwork upper template (401), and the movable seat (502) is connected with an inner wall steel frame assembly (7) capable of moving up and down through a jacking mechanism (6), the both sides of interior wall steel frame subassembly (7) are connected with interior wall side form board (8) through slant guiding mechanism (701) of ascending gradually from inside to outside respectively, be equipped with on interior wall steel frame subassembly (7) and be used for the drive interior wall side form board (8) are in actuating mechanism (702) of slant guiding mechanism (701) upward movement, interior wall side form board (8) upper end is connected with and is located interior wall transverse formwork (801) of slant guiding mechanism (701) top, form respectively between die block lower bolster (4) and die block cope match-plate pattern (401), between exterior wall form board (2) and the interior wall side form board (8) and supply pouring space (10) of pouring concrete one-tenth component (9).
2. The prefabricated formwork system according to claim 1, wherein the inner wall steel frame assembly (7) comprises an inner wall frame body (703), the inclined guide mechanisms (701) are arranged on two sides of the inner wall frame body (703), the inclined guide mechanisms (701) comprise vertical rods (704) and cross rods (705) arranged at the upper ends of the vertical rods (704), inclined slide rails (706) are arranged on the vertical rods (704), sliding grooves (707) matched with the inclined slide rails (706) are arranged on the cross rods (705), the driving mechanism (702) comprises an inclined hydraulic oil cylinder (708) hinged to the upper portions of side arms of the inner wall frame body (703) and a transverse hydraulic oil cylinder (709) hinged to the lower portions of the side arms of the inner wall frame body (703), and the other ends of the inclined hydraulic oil cylinder (708) are hinged to the inclined slide rails (706), the other end of the transverse hydraulic oil cylinder (709) is hinged to the lower end of the vertical rod (704), the jacking mechanisms (6) are respectively connected between the two inner wall frame bodies (703) at the foremost end and between the two inner wall frame bodies (703) at the rearmost end, and the supporting frame bodies (710) are connected between the adjacent inner wall frame bodies (703) at the middle part.
3. The prefabricated member formwork system according to claim 1, wherein the jacking mechanism (6) comprises a jacking support (601) and a jacking slide rod (602) slidably mounted in the jacking support (601), a screw rod (603) is rotatably connected in the jacking slide rod (602), the other end of the screw rod (603) extends upwards and is in contact with the jacking support (601), a speed reducer (604) and a servo motor (605) are mounted on the jacking support (601), the speed reducer (604) and the servo motor (605) are connected with the screw rod (603) through a transmission piece (606) and drive the screw rod (603) to drive the jacking support (601) to slide up and down, and a connecting portion (607) for connecting with the movable seat (502) is arranged at the lower end of the jacking support (601).
4. The precast member formwork system according to claim 1, wherein the rear side of the inner wall transverse formwork (801) is provided with an extension plate (802) for a rear eave (901) for casting concrete into the member (9), and a transverse groove (803) for a rear side roof beam for casting concrete into the member (9) is provided between the inner wall transverse formwork (801) and the extension plate (802).
5. The prefabricated formwork system according to claim 1, wherein the traveling mechanism (501) comprises pulleys (503) arranged at the lower ends of the two sides of the movable base (502) and a pulley motor (504) for driving the pulleys (503) to slide back and forth, the lower end of the track (5) is provided with a plurality of track buttresses (505), and a plurality of gauge rods (506) for positioning the track (5) are arranged between the two tracks (5).
6. The prefabricated member formwork system according to claim 1, wherein the outer wall steel frame assembly (1) is formed by a plurality of rectangular frames (101) which are arranged in a front-back manner, bottom wheels (102) which are convenient for driving the rectangular frames (101) to move left and right are arranged at the lower ends of the rectangular frames (101), walkway plates (103) which are paved at the upper ends of all the rectangular frames (101) and used for workers to walk are arranged at the upper ends of the rectangular frames (101), and guardrails (104) are arranged on the walkway plates (103).
7. The prefabricated component die carrier system according to claim 1, wherein the bottom steel frame assembly (3) comprises a plurality of bottom die support rods (301) arranged at the lower end of the bottom die lower die plate (4), two reinforcing support rods (302) arranged vertically are arranged between the bottom die support rods (301), and a plurality of terminal bottom die support rods (303) arranged vertically and extending towards the rear side are arranged on the bottom die support rods (301) at the rear side.
8. The prefabricated part formwork system according to claim 1, wherein the two side wall surfaces and the upper wall surface of the inner wall side formwork (8), the two opposite wall surfaces of the outer wall formwork (2), the upper wall surface of the bottom formwork lower formwork (4) and the lower wall surface of the bottom formwork upper formwork (401) are provided with release agent layers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122777606.4U CN216713816U (en) | 2021-11-12 | 2021-11-12 | Prefabricated component die carrier system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122777606.4U CN216713816U (en) | 2021-11-12 | 2021-11-12 | Prefabricated component die carrier system |
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| CN216713816U true CN216713816U (en) | 2022-06-10 |
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| CN202122777606.4U Active CN216713816U (en) | 2021-11-12 | 2021-11-12 | Prefabricated component die carrier system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114182952A (en) * | 2021-11-12 | 2022-03-15 | 江西志特新材料股份有限公司 | Prefabricated part formwork system and operation method thereof |
-
2021
- 2021-11-12 CN CN202122777606.4U patent/CN216713816U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114182952A (en) * | 2021-11-12 | 2022-03-15 | 江西志特新材料股份有限公司 | Prefabricated part formwork system and operation method thereof |
| WO2023082776A1 (en) * | 2021-11-12 | 2023-05-19 | 江西志特新材料股份有限公司 | Box-type prefabricated member system and operating method |
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