CN216939354U - Electron cigarette filter assembly machine - Google Patents
Electron cigarette filter assembly machine Download PDFInfo
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- CN216939354U CN216939354U CN202220475158.4U CN202220475158U CN216939354U CN 216939354 U CN216939354 U CN 216939354U CN 202220475158 U CN202220475158 U CN 202220475158U CN 216939354 U CN216939354 U CN 216939354U
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Abstract
The utility model relates to the technical field of electronic cigarette production equipment, in particular to an electronic cigarette filter assembly machine which comprises a machine table, a feeding device, a support supply device, a filter sheet supply device, a heating head supply device, a support assembly mechanical arm, a filter sheet assembly mechanical arm, a heating head assembly mechanical arm and a blanking mechanical arm, wherein the support assembly mechanical arm, the filter sheet assembly mechanical arm and the blanking mechanical arm are sequentially erected on the machine table along the feeding direction of the feeding device, the feeding surface of the feeding device is in driving connection with a plurality of assembly carriers, the support assembly mechanical arm is used for picking up a cigarette holder support supplied by the support supply device onto the assembly carriers, the filter sheet assembly mechanical arm is used for assembling a filter sheet supplied by the filter sheet supply device onto the cigarette holder support, the heating head assembly mechanical arm is used for assembling a heating head supplied by the heating head supply device onto the cigarette holder and the filter sheet, and the blanking mechanical arm is used for blanking an electronic cigarette filter. The utility model automatically realizes the assembly of the electronic cigarette filter tip, and has high assembly efficiency and good quality.
Description
Technical Field
The utility model relates to the technical field of electronic cigarette production equipment, in particular to an electronic cigarette filter assembly machine.
Background
The electronic cigarette filter is an important component of the electronic cigarette, and the electronic cigarette filter consists of a cigarette holder support, a filter disc and a heating head. In the production and manufacturing process of the electronic cigarette filter, the cigarette holder support, the filter disc and the heating head are required to be assembled together in sequence. Along with the rapid development in the electronic cigarette market, the demand of electronic cigarette filter is also more and more big, and the manufacture of present electronic cigarette filter is generally through artifical the equipment, and the manufacture is automatic inadequately, and production efficiency is low, and intensity of labour and cost of labor are high, and are difficult to the assurance quality. Therefore, the drawbacks are obvious, and a solution is needed.
SUMMERY OF THE UTILITY MODEL
In order to solve the above technical problems, an object of the present invention is to provide an electronic cigarette filter assembling machine.
In order to achieve the purpose, the utility model adopts the following technical scheme:
an electronic cigarette filter assembly machine comprises a machine table, a feeding device, a support supply device, a filter sheet supply device, a heating head supply device, a support assembly mechanical arm, a filter sheet assembly mechanical arm, a heating head assembly mechanical arm and a discharging mechanical arm, wherein the feeding device is arranged on the machine table, the support supply device is used for supplying a cigarette holder support, the filter sheet supply device is used for supplying a filter sheet, the support assembly mechanical arm is sequentially erected on the machine table along the feeding direction of the feeding device, the feeding surface of the feeding device is in driving connection with a plurality of assembly carriers, the support assembly mechanical arm is used for picking up the cigarette holder support supplied by the support supply device onto the assembly carriers, and the filter sheet assembly mechanical arm is used for assembling the filter sheet supplied by the filter sheet supply device on the cigarette holder support borne by the assembly carriers; the heating head assembling manipulator is used for assembling the heating heads supplied by the heating head supplying device on the cigarette holder support and the filter sheet carried by the assembling carrier so as to form the electronic cigarette filter tip; the unloading manipulator is used for unloading the electronic cigarette filter tip carried by the assembly carrier.
Further, the electronic cigarette filter assembly machine further comprises a press-fit assembly device erected on the machine table, the press-fit assembly device is located between the heating head assembly mechanical arm and the blanking mechanical arm, a press-fit head is arranged on the press-fit assembly device, and the press-fit head is used for press-fit assembly of the heating head and the filter element on the cigarette holder support.
Furthermore, the feeding device comprises a feeding seat, an annular feeding assembly, a feeding driving mechanism and a positioning mechanism, the feeding seat is installed on the machine table, the annular feeding assembly is rotatably arranged on the feeding seat, the output end of the feeding driving mechanism is in driving connection with the annular feeding assembly, the plurality of assembly carriers are distributed on the annular feeding assembly in an annular array mode, and the positioning mechanism is used for positioning the assembly carriers.
Furthermore, the positioning mechanism comprises a positioning component arranged on the feeding seat in a lifting manner and a lifting driving component arranged on the feeding seat and used for driving the positioning component to lift, the positioning component comprises a positioning piece in sliding connection with the feeding seat, and the assembling carrier is provided with a positioning structure which is used for being clamped with the positioning piece.
Furthermore, the positioning assembly also comprises a butting block connected with the positioning piece and a reset elastic piece connected between the positioning piece and the feeding seat; the lifting driving assembly comprises a swing arm rotatably connected to the feeding seat, a push rod connected to the swing arm and a swing driver used for driving the swing arm to swing, and the push rod is abutted to the abutting block.
Furthermore, the number of the positioning assemblies is multiple, and the collision blocks of the plurality of positioning assemblies are all in collision with the push rod; the positioning assemblies are respectively arranged in one-to-one correspondence with the support assembly mechanical arm, the filter disc assembly mechanical arm, the heating head assembly mechanical arm and the blanking mechanical arm.
Further, the equipment carrier includes carrier body, reference column and two relative clamping jaws that set up, reference column and this body coupling of carrier, the carrier body is provided with insert the material hole and with insert the material chamber of inserting of material hole intercommunication, the reference column runs through and inserts the material hole and insert the material chamber, and the middle part of two clamping jaws rotates with the lateral wall that inserts the material chamber respectively and is connected, the outer end of clamping jaw is via centre gripping elastic component and carrier body elastic connection, the inner of clamping jaw stretches out to inserting the material intracavity, and the inner cooperation of two clamping jaws is used, corresponds the setting element on the locating component that sets up and corresponds the locating element that sets up with unloading manipulator with support equipment manipulator and all is provided with and presses the briquetting, press the briquetting and be used for pressing the outer end of clamping jaw.
Further, the filter disc supply device comprises a die cutting seat, a die cutting table, a die cutting die head, a material belt conveying mechanism, a die cutting lifting driving mechanism, a material belt feeding mechanism, a waste material winding mechanism and a filter disc separating mechanism, the die cutting base is arranged on the machine table, the die cutting table is arranged on the die cutting base, the die cutting die head is arranged above the die cutting table in a lifting manner, the die cutting lifting driving mechanism is arranged on the die cutting seat, the lifting end of the die cutting lifting driving mechanism is connected with the die cutting die head, the material feeding belt mechanism is arranged on the die cutting seat and used for supplying filter disc material belts to the die cutting table, the material belt conveying mechanism is arranged on the die cutting seat and used for driving the filter disc material belts to move, the waste material winding mechanism is arranged on the die cutting seat, the filter disc separating mechanism is used for separating the filter disc subjected to die cutting from the waste material, the filter element assembling manipulator is used for taking and placing filter elements, and the waste material winding mechanism is used for winding waste materials.
Furthermore, the filter element separation mechanism comprises a pressure plate, a separation core and a separation lifting driver, the pressure plate is arranged above the die cutting table in a lifting mode, the separation core is embedded in the discharge end of the die cutting table, the separation lifting driver is installed on the die cutting seat and used for driving the separation core to lift, the separation core is arranged corresponding to the separation hole, the pressure plate is provided with a separation hole through which the separation core can penetrate, and the pressure plate is connected with the lifting end of the die cutting lifting driving mechanism.
Further, the support assembly manipulator comprises a translation driving module, a lifting driving module connected with a moving end of the translation driving module, a rotation adjusting driving module connected with a lifting end of the lifting driving module, a material clamping mechanism connected with a rotation end of the rotation adjusting driving module, and a positioning sensing module arranged at the lifting end of the rotation adjusting driving module or/and the lifting driving module, wherein the positioning sensing module is electrically connected with the rotation adjusting driving module.
The utility model has the beneficial effects that: in practical application, the support supply device supplies the cigarette holder support to a preset position, the support assembly manipulator picks the cigarette holder support supplied by the support supply device to the assembly carriers, the feeding device conveys the assembly carriers, the movable assembly carrier conveys the cigarette holder support to the position below the filter assembly manipulator, the filter assembly manipulator picks and assembles the filter supplied by the filter supply device on the cigarette holder support carried by the assembly carriers, the movable assembly carrier conveys the preliminarily assembled cigarette holder support and the filter to the position below the heating head assembly manipulator, the heating head assembly manipulator picks and assembles the heating head supplied by the heating head supply device on the preliminarily assembled cigarette holder support and the filter, the three are assembled together to form the electronic cigarette filter, and the movable assembly carrier conveys the electronic cigarette filter to the position below the blanking manipulator, and the blanking manipulator takes the electronic cigarette filter tip carried by the assembly carrier away from the assembly carrier and places the electronic cigarette filter tip on a preset position. The utility model automatically realizes the assembly of the electronic cigarette filter, reduces the labor intensity and labor cost for producing the electronic cigarette filter, and has high assembly efficiency and good assembly quality.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the holder assembling robot and the mouthpiece holder according to the present invention.
Fig. 3 is a schematic perspective view of the feeding device of the present invention.
Fig. 4 is a schematic perspective view of the positioning mechanism of the present invention.
Fig. 5 is a schematic perspective view of the assembly carrier of the present invention.
Fig. 6 is an enlarged view of a portion a in fig. 4.
Fig. 7 is a schematic perspective view of a filter supply device according to the present invention.
Fig. 8 is a schematic perspective view of the filter supplying apparatus of the present invention after hiding the material belt conveying mechanism, the material belt supplying mechanism and the waste material winding mechanism.
Fig. 9 is an exploded view of the filter separating mechanism and the die cutting station of the present invention.
Description of the reference numerals:
01. a mouthpiece support; 1. a feeding device; 11. a feeding seat; 111. supporting a rail; 12. an annular feed assembly; 13. a feeding drive mechanism; 14. assembling a carrier; 141. a positioning structure; 142. a transverse roller; 143. a longitudinal roller; 144. a carrier body; 145. a clamping jaw; 146. inserting a material hole; 147. a material inserting cavity; 148. clamping the elastic piece; 149. a positioning column; 15. a positioning mechanism; 16. a positioning assembly; 161. a positioning member; 162. a contact block; 163. a restoring elastic member; 164. pressing the block; 165. a buffer elastic member; 17. a lift drive assembly; 171. swinging arms; 172. a push rod; 173. a swing driver; 174. a swing driving cylinder; 175. an articulation member; 2. a filter sheet supply device; 21. die cutting seats; 22. a die cutting table; 23. die cutting die heads; 24. a material belt conveying mechanism; 241. a roller conveying group; 242. a conveyance driver; 243. a synchronous drive assembly; 25. a die cutting lifting driving mechanism; 251. a die cutting rotation driving module; 252. die cutting lifting seats; 253. an eccentric shaft; 254. an articulated arm; 255. a connecting rod; 256. a lifting support plate; 257. a lifting frame; 258. a rolling wheel; 26. a material supply belt mechanism; 261. a material tray; 262. a feed driver; 27. a waste material winding mechanism; 271. a winding driver; 272. a wind-up roll; 273. a guide roller; 274. a tension roller; 28. a filter disc separating mechanism; 281. a material pressing plate; 282. separating the core; 283. a separation well; 284. separating the lift drive; 285. an inductor; 286. an induction hole; 3. a machine platform; 4. a rack supply device; 5. a heating head supply device; 6. a bracket assembling manipulator; 61. a translation driving module; 62. a lifting driving module; 63. rotating the adjusting driving module; 64. a material clamping mechanism; 65. positioning the induction module; 7. a filter disc assembling manipulator; 8. a heating head assembly manipulator; 81. a feeding manipulator; 9. pressing and assembling the device; 91. and (4) a pressing head.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention.
As shown in fig. 1 to 9, the present invention provides an electronic cigarette filter assembly machine, which comprises a machine table 3, a feeding device 1 installed on the machine table 3, a holder supply device 4 for supplying a holder 01, a filter sheet supply device 2 for supplying a filter sheet, a heating head supply device 5 for supplying a heating head, and a holder assembly manipulator 6, a filter sheet assembly manipulator 7, a heating head assembly manipulator 8 and a blanking manipulator 81 which are sequentially erected on the machine table 3 along a feeding direction of the feeding device 1, a plurality of assembly carriers 14 are connected to the feeding surface of the feeding device 1 in a driving manner, the holder assembly manipulator 6 is used for picking up the cigarette holder holders 01 supplied by the holder supply device 4 onto the assembly carriers 14, the filter assembly manipulator 7 is used for assembling the filter supplied by the filter supply device 2 on the mouthpiece support 01 carried by the assembly carrier 14; the heating head assembling manipulator 8 is used for assembling the heating heads supplied by the heating head supply device 5 on the cigarette holder support 01 and the filter sheet carried by the assembling carrier 14 so as to form the electronic cigarette filter tip; the blanking manipulator 81 is used for blanking the electronic cigarette filter tip carried by the assembly carrier 14; the heating tip may be a ceramic heating tip; the support supply device 4, the filter disc supply device 2 and the heating head supply device 5 are respectively arranged on the machine table 3.
In practical application, the support supply device 4 supplies the cigarette holder support 01 to a preset position, the support assembly manipulator 6 picks up the cigarette holder support 01 supplied by the support supply device 4 to the assembly carrier 14, the feeding device 1 conveys a plurality of assembly carriers 14, the movable assembly carrier 14 conveys the cigarette holder support 01 to the position below the filter assembly manipulator 7, the filter assembly manipulator 7 picks up and assembles the filter supplied by the filter supply device 2 on the cigarette holder support 01 carried by the assembly carrier 14, the movable assembly carrier 14 conveys the preliminarily assembled cigarette holder support 01 and filter to the position below the heating head assembly manipulator 8, the heating head assembly manipulator 8 picks up and assembles the heating head supplied by the heating head supply device 5 on the preliminarily assembled cigarette holder support 01 and filter to form an electronic cigarette, the movable assembly carrier 14 conveys the electronic cigarette to the position below the blanking manipulator 81, the blanking robot 81 removes the electronic cigarette filters carried by the assembly carrier 14 from the assembly carrier 14 and places them in a predetermined position. The utility model automatically realizes the assembly of the electronic cigarette filter, reduces the labor intensity and labor cost for producing the electronic cigarette filter, and has high assembly efficiency and good assembly quality.
In this embodiment, the electronic cigarette filter assembly machine further includes a press-fit assembly device 9 erected on the machine table 3, the press-fit assembly device 9 is located between the heating head assembly manipulator 8 and the blanking manipulator 81, the press-fit assembly device 9 is provided with a press-fit head 91, and the press-fit head 91 is used for press-fit assembling the heating head and the filter on the cigarette holder support 01.
In practical application, the cigarette holder support 01, the filter disc and the heating head are sequentially assembled on the movable assembly carrier 14 and conveyed to the lower part of the pressing and assembling device 9, and the pressing and assembling device 9 drives the pressing and assembling head 91 to press and assemble the heating head and the filter disc on the cigarette holder support 01, so that the firmness of assembling the cigarette holder support 01, the filter disc and the heating head together is improved, and the assembling quality of the electronic cigarette filter is improved.
In this embodiment, the feeding device 1 includes a feeding seat 11, an annular feeding assembly 12, a feeding driving mechanism 13, and a positioning mechanism 15, wherein the feeding seat 11 is installed on the machine table 3, the annular feeding assembly 12 is rotatably installed on the feeding seat 11, an output end of the feeding driving mechanism 13 is in driving connection with the annular feeding assembly 12, a plurality of assembly carriers 14 are distributed on the annular feeding assembly 12 in an annular array, and the positioning mechanism 15 is used for positioning the assembly carriers 14; specifically, the annular feeding assembly 12 may adopt a transmission chain assembly or a transmission belt assembly, and the feeding driving mechanism 13 is in transmission connection with the annular feeding assembly 12.
In practical application, the feeding driving mechanism 13 drives the annular feeding assembly 12 to rotate, the rotating annular feeding assembly 12 drives the plurality of assembly carriers 14 to move circularly, so that the plurality of assembly carriers 14 move under the support assembly manipulator 6, the filter assembly manipulator 7, the heating head assembly manipulator 8, the pressing assembly device 9 and the blanking manipulator 81, when the support assembly manipulator 6, the filter assembly manipulator 7, the heating head assembly manipulator 8, the pressing assembly device 9 and the blanking manipulator 81 work, the support assembly manipulator 6, the filter assembly manipulator 7, the heating head assembly manipulator 8, the pressing assembly device 9 and the blanking manipulator 81 respectively correspond to one assembly carrier 14, the assembly carriers 14 stop moving, the positioning mechanism 15 positions the assembly carriers 14 to ensure the moving precision and stability of the assembly carriers 14, thereby improving the quality of the assembly.
In this embodiment, the positioning mechanism 15 includes a positioning component 16 disposed on the feeding base 11 in a lifting manner, and a lifting driving component 17 disposed on the feeding base 11 and used for driving the positioning component 16 to lift, the positioning component 16 includes a positioning element 161 slidably connected to the feeding base 11, the assembly carrier 14 is provided with a positioning structure 141, and the positioning structure 141 is used for being clamped with the positioning element 161.
When the assembly carrier 14 moves to the lower part of the assembly device (the support assembly manipulator 6, the filter assembly manipulator 7, the heating head assembly manipulator 8, the press-fit assembly device 9 or the blanking manipulator 81), the lifting drive assembly 17 drives the positioning assembly 16 to descend, and the feeding drive mechanism 13 stops driving the annular feeding assembly 12 until the positioning part 161 of the positioning assembly 16 is clamped with the positioning structure 141 of the assembly carrier 14, so as to position the assembly carrier 14, and ensure the position accuracy and stability of the assembly carrier 14. When the assembly carriers 14 need to be transported continuously, the lifting driving assembly 17 drives the positioning assembly 16 to ascend until the positioning element 161 of the positioning assembly 16 is separated from the positioning structure 141 to release the positioning of the assembly carriers 14, and the feeding driving mechanism 13 continues to drive the annular feeding assembly 12 to move together with the plurality of assembly carriers 14. The positioning piece 161 is in clamping fit with the positioning structure 141 to position the assembly carrier 14, so that the position precision and stability of the assembly carrier 14 are improved, the feeding precision is high, the stability is good, and the feeding efficiency is high.
In this embodiment, the positioning assembly 16 further includes an abutting block 162 connected to the positioning member 161, and a reset elastic member 163 connected between the positioning member 161 and the feeding base 11; the lifting driving assembly 17 comprises a swing arm 171 rotatably connected to the feeding seat 11, a push rod 172 connected to the swing arm 171 and a swing driver 173 used for driving the swing arm 171 to swing, the push rod 172 abuts against the abutting block 162, the positioning piece 161 and the abutting block 162 are both in an L shape, and the abutting block 162 is located above the push rod 172. Specifically, the return elastic member 163 may employ a tension spring.
When the positioning element 161 needs to be lifted, the lifting end of the lifting driving assembly 17 works and applies an upward pushing force to the abutting block 162, so that the abutting block 162 drives the positioning element 161 to move upward and stretch the elastic return element 163, until the positioning element 161 is separated from the positioning structure 141, and the assembly carrier 14 is released; when the assembly carrier 14 moves to the position corresponding to the positioning element 161 and the assembly carrier 14 needs to be positioned, the lifting end of the lifting driving assembly 17 cancels the application of the upward pushing force to the contact block 162, and the positioning element 161 is reset downward and moves under the action of the resilience force of the reset elastic element 163 until the positioning element 161 is clamped with the corresponding positioning structure 141, so as to accurately position the assembly carrier 14.
Specifically, the swing driver 173 includes a swing driving cylinder 174 and a hinge 175, a main body of the swing driving cylinder 174 is hinged to the feeding base 11, a piston rod of the swing driving cylinder 174 is connected to the hinge 175, and the hinge 175 is hinged to the swing arm 171. In practical application, the output end of the swing driver 173 drives the swing arm 171 to swing up and down, and the swing arm 171 swings up and down to drive the push rod 172 to swing up and down; when the push rod 172 swings upwards, the push rod 172 pushes the positioning member 161 to move upwards through the contact block 162; when the push rod 172 swings downward, the push rod 172 releases the pushing force on the contact block 162, and the reset elastic member 163 drives the positioning member 161 to move downward, so that the positioning member 161 positions the assembly carrier 14.
Specifically, the positioning structure 141 is concave-convex fitted with the positioning member 161; when the positioning structure 141 is a groove, the positioning element 161 is a bump; when the positioning structure 141 is a bump, the positioning element 161 is provided with a groove. Through the unsmooth cooperation of lug and recess in order to realize the joint of setting element 161 and location structure 141, simple structure, positioning efficiency and precision are high.
In this embodiment, the number of the positioning assemblies 16 is plural, the contact blocks 162 of the positioning assemblies 16 are all abutted against the push rod 172, and one positioning assembly 16 positions one assembly carrier 14; the positioning assemblies 16 are respectively arranged in one-to-one correspondence with the support assembling manipulator 6, the filter assembling manipulator 7, the heating head assembling manipulator 8 and the blanking manipulator 81. By the structural design, one lifting driving component 17 can drive the positioning components 161 of the plurality of positioning components 16 to lift synchronously, the synchronism and the working stability are good, the number of driving sources is reduced, and the energy-saving and environment-friendly effects are achieved.
Specifically, the number of the positioning mechanisms 15 is two, the two positioning mechanisms 15 are symmetrically arranged on the feeding seat 11, the two ends of the assembly carrier 14 are both provided with positioning structures 141, and the two positioning mechanisms 15 are respectively matched with the positioning structures 141 at the two ends of the assembly carrier 14. Due to the structural design, the positioning pieces 161 on the two positioning mechanisms 15 are respectively clamped with the positioning structures 141 at the two ends of the assembly carrier 14, so that the assembly carrier 14 is high in positioning accuracy and good in stability.
Specifically, the feeding seat 11 is provided with a supporting rail 111, and the end of the assembly carrier 14 is in rolling contact with the top surface of the supporting rail 111 via a transverse roller 142; the end of the assembly carrier 14 is rotatably connected with a longitudinal roller 143, and the longitudinal roller 143 is in rolling contact with the inner side wall of the rail 111. The supporting rail 111 plays a role in supporting the assembly carrier 14, the supporting rail is in rolling contact with the top surface of the supporting rail 111 through the transverse roller 142, the longitudinal roller 143 is in rolling contact with the inner side wall of the supporting rail 111, abrasion of the supporting rail 111 and the assembly carrier 14 is reduced, the service life is long, the friction resistance is small, the movement efficiency of the assembly carrier 14 is high, the movement stability is good, the supporting rail 111, the transverse roller 142 and the longitudinal roller 143 are cooperatively matched to limit the assembly carrier 14 on the feeding seat 11, the position deviation of the assembly carrier 14 in the moving process is avoided, and the feeding precision is improved.
In this embodiment, the assembly carrier 14 includes a carrier body 144, a positioning post 149 and two clamping jaws 145 disposed oppositely, the positioning post 149 is connected with the carrier body 144, the carrier body 144 is provided with a material inserting hole 146 and a material inserting cavity 147 communicated with the material inserting hole 146, the positioning column 149 penetrates through the inserting hole 146 and the inserting cavity 147, the middle parts of the two clamping jaws 145 are respectively connected with the side wall of the inserting cavity 147 in a rotating way, the outer ends of the jaws 145 are elastically connected to the carrier body 144 via clamping elastic members 148, the inner ends of the clamping jaws 145 protrude into the insertion cavity 147, the inner ends of the two clamping jaws 145 are matched for use, the positioning piece 161 on the positioning assembly 16 corresponding to the rack assembling manipulator 6 and the positioning piece 161 on the positioning assembly 16 corresponding to the blanking manipulator 81 are both provided with a pressing block 164, the pressing block 164 is used for pressing the outer ends of the clamping jaws 145, and the clamping elastic member 148 may be a compression spring.
When the assembly carrier 14 moves to the position below the rack assembly manipulator 6 or the blanking manipulator 81, and in the process of clamping the positioning element 161 with the positioning structure 141, the pressing block 164 applies pressing force to the outer ends of the clamping jaws 145, so that the clamping jaws 145 rotate and compress the clamping elastic element 148, and the two clamping jaws 145 are in an open state, and when the assembly carrier 14 corresponds to the blanking manipulator 81, the blanking manipulator 81 can take away the electronic cigarette filters carried by the assembly carrier 14; when the assembly carrier 14 corresponds to the support assembly manipulator 6, the support assembly manipulator 6 can insert the cigarette holder support 01 into the material insertion hole 146 and the material insertion cavity 147, the cigarette holder support 01 is sleeved outside the positioning column 149, the positioning column 149 positions the cigarette holder support 01, the top of the cigarette holder support 01 is positioned outside the material insertion hole 146, the bottom of the cigarette holder support 01 is positioned in the material insertion cavity 147, and the bottom of the cigarette holder support 01 is positioned between the inner ends of the two clamping jaws 145; after the loading or unloading is finished, the positioning member 161 is separated from the positioning structure 141, the pressing block 164 is also separated from the clamping jaws 145, the clamping jaws 145 are reset and rotated under the effect of the resilience force of the clamping elastic member 148, so that the two clamping jaws 145 are in a closed state, and when the cigarette holder support 01 is carried by the assembly carrier 14, the inner ends of the two clamping jaws 145 are matched to clamp the bottom of the cigarette holder support 01. Due to the structural design, when the assembly carrier 14 is positioned, the pressing block 164 controls the two clamping jaws 145 to be opened, so that materials can be conveniently taken and placed from and placed on the assembly carrier 14, the structure is compact, and the working efficiency is high; when the assembly carrier 14 conveys materials, the two clamping jaws 145 clamp the materials, so that the position accuracy of the materials on the assembly carrier 14 is improved, and the feeding stability is also improved.
Specifically, the middle of the pressing block 164 is rotatably connected to the positioning member 161, the pressing end of the pressing block 164 protrudes out of the positioning member 161, the resetting end of the pressing block 164 is elastically connected to the positioning member 161 via a buffering elastic member 165, and the buffering elastic member 165 may be a tension spring. When the pressing block 164 applies pressing force to the outer end of the clamping jaw 145, the buffering elastic piece 165 plays a role in buffering the pressing block 164, working stability is good, hard impact collision between the pressing block 164 and the clamping jaw 145 is avoided, and noise is reduced.
In this embodiment, the filter sheet supply device 2 includes a die cutting base 21, a die cutting table 22, a die cutting die head 23, a material tape conveying mechanism 24, a die cutting lifting driving mechanism 25, a material feeding mechanism 26, a waste material winding mechanism 27, and a filter sheet separating mechanism 28, the die cutting base 21 is installed on the machine table 3, the die cutting table 22 is installed on the die cutting base 21, the die cutting die head 23 is arranged above the die cutting table 22 in a lifting manner, the die cutting lifting driving mechanism 25 is arranged on the die cutting base 21, a lifting end of the die cutting lifting driving mechanism 25 is connected with the die cutting die head 23, the material feeding mechanism 26 is installed on the die cutting base 21 and used for supplying a filter sheet material tape to the die cutting table 22, the material tape conveying mechanism 24 is arranged on the die cutting base 21 and used for driving the filter sheet material tape to move, the waste material winding mechanism 27 is installed on the die cutting base 21, and the filter sheet separating mechanism 28 is used for separating the filter sheet from the waste material after die cutting, the filter element assembling manipulator 7 is used for taking and placing the separated filter elements, and the waste material winding mechanism 27 is used for winding the separated waste materials (back paper waste materials).
In practical application, the filter material belt fed by the feeding belt mechanism 26 passes through the belt conveying mechanism 24, and also sequentially passes through between the die cutting table 22 and the die cutting die head 23 and the filter separating mechanism 28, in the process of supplying the filter material belt by the feeding belt mechanism 26, the belt conveying mechanism 24 intermittently conveys the filter material belt, so that the filter material belt intermittently moves, the die cutting table 22 bears the moving filter material belt, when the filter material belt needs to be die-cut and formed to form a filter, the filter material belt stops moving, the die cutting lifting driving mechanism 25 drives the die cutting die head 23 to descend until the die cutting die head 23 is matched with the die cutting table 22 to form a filter easy-tearing body with a required shape on the filter material belt, meanwhile, one of the filter easy-tearing bodies on the filter material belt is positioned at the filter separating mechanism 28, and the filter easy-tearing body is separated from the back paper waste material by the filter separating mechanism 28 to form a single filter, so that filter element assembly manipulator 7 picks up this filter element, and the free end of backing paper waste material is rolled up in waste material winding mechanism 27's rolling end, and die cutting lift actuating mechanism 25 drive die cutting die head 23 rises after that, and the filter element material area continues to move, and waste material winding mechanism 27 rolls the backing paper waste material to in order to retrieve the backing paper waste material. The filter disc supply device 2 can effectively cut out the filter disc by die cutting, the separation and die cutting forming of the filter disc and the backing paper waste are carried out synchronously, the efficiency of die cutting the filter disc is improved, and the filter disc assembly manipulator 7 is favorable for stably and accurately picking up the filter disc.
In this embodiment, the filter separating mechanism 28 includes a pressing plate 281, a separating core 282, and a separating lifting driver 284, wherein the pressing plate 281 is arranged above the die-cutting table 22 in a lifting manner, the separating core 282 is embedded in the discharging end of the die-cutting table 22, the separating lifting driver 284 is installed on the die-cutting base 21 and used for driving the separating core 282 to lift, the separating core 282 and the separating hole 283 are correspondingly arranged, the pressing plate 281 is provided with a separating hole 283 through which the separating core 282 can pass, and the pressing plate 281 is connected with the lifting end of the die-cutting lifting driving mechanism 25; specifically, the separation lift driver 284 may employ a cylinder disposed vertically upward.
When the filter material tape with the filter easily torn body moves between the separating core 282 and the pressure plate 281 and the positions of the separating core 282, the filter easily torn body and the separating hole 283 coincide, in the process that the die-cutting lifting driving mechanism 25 drives the die-cutting die head 23 to descend to die-cut the filter material tape, the die-cutting lifting driving mechanism 25 synchronously drives the pressure plate 281 to move downwards, so that the pressure plate 281 presses the backing paper waste on the die-cutting table 22, the filter easily torn body is positioned on the separating core 282 and exposed in the separating hole 283, at this time, the separating lifting driver 284 drives the separating core 282 to move upwards until the separating core 282 separates the filter easily torn body from the backing paper waste to form a single filter. This structural design not only is convenient for separate out the filter disc, still drives cross cutting die head 23 and pressure flitch 281 simultaneous working through a cross cutting elevating drive mechanism 25, and the work synchronism is good, has improved the stability and the quality of production filter disc, has reduced the use quantity of driving source, and is energy-concerving and environment-protective.
Specifically, the filter separating mechanism 28 further includes a sensor 285, the sensor 285 is installed on the die cutting base 21, the separating core 282 has a sensing hole 286, a sensing head of the sensor 285 is exposed to the sensing hole 286, and the sensor 285 is electrically connected to the die cutting lifting driving mechanism 25. When the sensor 285 detects that the filter easy-to-tear body is in place, the sensor 285 feeds back a signal to the die cutting lifting driving mechanism 25, so that the die cutting lifting driving mechanism 25 works. The sensor 285 automatically senses that the filter disc is easy to tear, the reaction is sensitive, the control precision is high, and the resource waste caused by misoperation is avoided.
In this embodiment, the die cutting lifting driving mechanism 25 includes a die cutting rotation driving module 251, a die cutting lifting seat 252, an eccentric shaft 253, a hinge arm 254, a connecting rod 255, a lifting support plate 256 and a lifting frame 257, the die cutting rotation driving module 251 is installed on the die cutting seat 21, the die cutting lifting seat 252 is slidably connected to the die cutting seat 21 in a lifting manner, the eccentric shaft 253 is rotatably connected to the die cutting seat 21 and is drivingly connected to a rotation end of the die cutting rotation driving module 251, two ends of the hinge arm 254 are respectively hinged to an eccentric portion of the eccentric shaft 253 and the die cutting lifting seat 252, the lifting support plate 256 is connected to the die cutting lifting seat 252, the lifting frame 257 is slidably connected to the die cutting seat 21, a bottom of the lifting frame 257 abuts against the lifting support plate 256, and a top of the lifting frame 257 is connected to the pressure plate 281; specifically, the connecting rod 255 is slidably connected to the die cutting base 21, and the die cutting rotation driving module 251 may adopt a structure in which a motor drives a synchronous belt set to drive the eccentric shaft 253 to rotate.
In practical applications, die-cutting rotation driving module 251 drives eccentric shaft 253 to rotate, and the eccentric portion of rotating eccentric shaft 253 drives hinge arm 254 to swing and move up and down, so that hinge arm 254 drives die-cutting lifting seat 252 to move up and down, and die-cutting lifting seat 252 drives die-cutting die 23 to move up and down via connecting rod 255, thereby continuously completing the die-cutting operation. In the process that the die cutting lifting seat 252 drives the die cutting die head 23 to lift, the lifting die cutting lifting seat 252 drives the lifting support plate 256 to lift, and the lifting support plate 256 drives the lifting frame 257 to lift; in the process that the lifting support plate 256 is lifted, the lifting support plate 256 lifts the lifting frame 257 so as to lift the pressure plate 281; in the process that the lifting support plate 256 descends, the lifting support plate 256 releases the lifting of the lifting frame 257, and under the gravity action of the pressure plate 281 and the lifting frame 257, the pressure plate 281 and the lifting frame 257 descend synchronously until the pressure plate 281 presses and holds the backing paper waste on the die cutting table 22. The lifting supporting plate 256 and the lifting frame 257 are in non-fixed contact, the structure is simple, and the disassembly, the assembly and the maintenance are convenient.
Specifically, the lifting support plate 256 is rotatably connected with a rolling wheel 258, and the rolling wheel 258 is in rolling contact with the bottom of the lifting frame 257. Through rolling wheel 258 and crane 257 roll conflict, reduced 256 and crane 257's wearing and tearing of lifting support plate, long service life, frictional resistance is little, is favorable to crane 257 smoothly and rises steadily.
Specifically, the material belt conveying mechanism 24 includes a roller conveying set 241 rotatably disposed on the die cutting seat 21 and a conveying driver 242 for driving the roller conveying set 241 to rotate; specifically, the conveying driver 242 may adopt a transmission structure of a motor and a gear set or a belt wheel set, and the roller conveying set 241 is composed of two parallel roller shafts. In practical applications, the filter material belt penetrates through the conveying gap of the roller conveying group 241, the conveying driver 242 drives the roller conveying group 241 to rotate, and the rotating roller conveying group 241 drives the filter material belt to move.
Further, the number of the roller conveying groups 241 is two, the two roller conveying groups 241 are in transmission connection through the synchronous transmission assembly 243, and the two roller conveying groups 241 are respectively located at two ends of the die cutting table 22. Two sets of running roller conveying group 241 carry the filter element material area in step, have improved the mobility stability in filter element material area.
Specifically, the material feeding belt mechanism 26 includes a material tray 261 rotatably connected to the die-cutting seat 21 and a material feeding driver 262 installed on the die-cutting seat 21, the material feeding driver 262 is used for driving the material tray 261 to rotate, and the material feeding driver 262 may adopt a motor. The roll of filter media tape is mounted on tray 261 and feed drive 262 drives tray 261 to rotate the roll of filter media tape to release the filter media tape.
Specifically, the waste material winding mechanism 27 includes a winding driver 271 installed on the die-cutting seat 21, a winding roller 272 connected to an output end of the winding driver 271, and a plurality of guide rollers 273 rotatably installed on the die-cutting seat 21, where the winding driver 271 may be a motor. In practical application, the waste backing paper is sequentially wound around a plurality of guide rollers 273 and then wound on the winding roller 272, the winding driver 271 drives the winding roller 272 to rotate, and the rotating winding roller 272 winds the waste backing paper.
Specifically, the waste winding mechanism 27 further includes a tension roller 274 disposed on the die cutting seat 21 in a lifting manner, the waste backing paper is wound on the tension roller 274, the tension roller 274 can provide required tension for the waste backing paper, and the waste backing paper with a certain length can be stored in advance, so that the waste backing paper roll on the winding roller 272 can be replaced.
In this embodiment, the rack-mounting manipulator 6 includes a translation driving module 61, a lifting driving module 62 connected to a moving end of the translation driving module 61, a rotation adjusting driving module 63 connected to a lifting end of the lifting driving module 62, a material clamping mechanism 64 connected to a rotating end of the rotation adjusting driving module 63, and a positioning sensing module 65 installed at the lifting end of the rotation adjusting driving module 63 or/and the lifting driving module 62, wherein the positioning sensing module 65 is electrically connected to the rotation adjusting driving module 63; preferably, the positioning sensing module 65 employs a correlation sensing switch; when the correlation inductive switch can be correlated with the cigarette holder bracket 01 through the positioning hole on the cigarette holder bracket 01, the correct placing position/angle of the cigarette holder bracket 01 is proved.
In practical application, when the support supply device 4 supplies the cigarette holder support 01 to a preset position, and the assembly carrier 14 corresponds to the position of the support assembly manipulator 6, the translation driving module 61 drives the lifting driving module 62 to horizontally reciprocate along with the rotation adjusting driving module 63, the material clamping mechanism 64 and the positioning sensing module 65, the lifting driving module 62 drives the rotation adjusting driving module 63 to horizontally reciprocate along with the material clamping mechanism 64 and the positioning sensing module 65, and the material clamping mechanism 64 picks up the cigarette holder support 01 supplied by the support supply device 4 onto the assembly carrier 14 under the cooperative driving of the translation driving module 61 and the lifting driving module 62, so as to realize the automatic feeding of the cigarette holder support 01. In the process of clamping the cigarette holder support 01 by the clamping mechanism 64, the positioning sensing module 65 detects a positioning hole on the cigarette holder support 01 clamped by the clamping mechanism 64 to detect whether the placing position/angle of the cigarette holder support 01 is correct, and when the positioning sensing module 65 detects that the placing position/angle of the cigarette holder support 01 is incorrect, the rotating adjusting driving module 63 drives the clamping mechanism 64 to rotate circumferentially to adjust the placing position/angle of the cigarette holder support 01 until the positioning sensing module 65 detects that the placing position/angle of the cigarette holder support 01 is correct, so that the cigarette holder support 01 can be accurately placed on the assembly carrier 14, the quality of the electronic cigarette filter is ensured, and the assembly yield can be effectively improved.
All the technical features in the embodiment can be freely combined according to actual needs.
The above embodiments are preferred implementations of the present invention, and besides, the present invention can be implemented in other ways, and any obvious substitutions without departing from the concept of the present invention are within the protection scope of the present invention.
Claims (10)
1. The utility model provides an electron cigarette filter kludge which characterized in that: the cigarette holder assembly machine comprises a machine table, a feeding device, a support supply device, a filter sheet supply device, a heating head supply device, a support assembly mechanical arm, a filter sheet assembly mechanical arm and a blanking mechanical arm, wherein the feeding device is arranged on the machine table, the support supply device is used for supplying a cigarette holder support, the filter sheet supply device is used for supplying a filter sheet, the support assembly mechanical arm is used for supplying a heating head, and the support assembly mechanical arm, the filter sheet assembly mechanical arm, the heating head assembly mechanical arm and the blanking mechanical arm are sequentially arranged on the machine table along the feeding direction of the feeding device; the heating head assembling manipulator is used for assembling the heating heads supplied by the heating head supplying device on the cigarette holder support and the filter sheet carried by the assembling carrier so as to form the electronic cigarette filter tip; the unloading manipulator is used for unloading the electronic cigarette filter tip carried by the assembly carrier.
2. The electronic cigarette filter assembly machine according to claim 1, wherein: the electronic cigarette filter assembly machine further comprises a press-fit assembly device erected on the machine table, the press-fit assembly device is located between the heating head assembly mechanical arm and the blanking mechanical arm, a press-fit head is arranged on the press-fit assembly device, and the press-fit head is used for press-fit assembly of the heating head and the filter element on the cigarette holder support.
3. The electronic cigarette filter assembly machine according to claim 1, wherein: the feeding device comprises a feeding seat, an annular feeding assembly, a feeding driving mechanism and a positioning mechanism, wherein the feeding seat is installed on a machine table, the annular feeding assembly is rotatably arranged on the feeding seat, the output end of the feeding driving mechanism is in driving connection with the annular feeding assembly, a plurality of assembling carriers are distributed on the annular feeding assembly in an annular array mode, and the positioning mechanism is used for positioning the assembling carriers.
4. The electronic cigarette filter assembling machine according to claim 3, wherein: the positioning mechanism comprises a positioning component arranged on the feeding seat in a lifting mode and a lifting driving component arranged on the feeding seat and used for driving the positioning component to lift, the positioning component comprises a positioning piece connected with the feeding seat in a sliding mode, the assembling carrier is provided with a positioning structure, and the positioning structure is used for being clamped with the positioning piece.
5. The electronic cigarette filter assembling machine according to claim 4, wherein: the positioning assembly also comprises a butting block connected with the positioning piece and a reset elastic piece connected between the positioning piece and the feeding seat; the lifting driving assembly comprises a swing arm rotatably connected to the feeding seat, a push rod connected to the swing arm and a swing driver used for driving the swing arm to swing, and the push rod is abutted to the abutting block.
6. The electronic cigarette filter assembling machine according to claim 5, wherein: the number of the positioning assemblies is multiple, and the abutting blocks of the positioning assemblies are abutted to the push rod; the positioning assemblies are respectively arranged in one-to-one correspondence with the support assembly mechanical arm, the filter disc assembly mechanical arm, the heating head assembly mechanical arm and the blanking mechanical arm.
7. The electronic cigarette filter assembly machine according to claim 6, wherein: the equipment carrier includes carrier body, reference column and two relative clamping jaws that set up, reference column and this body coupling of carrier, the carrier body is provided with insert the material hole and with insert the material chamber of inserting of material hole intercommunication, the reference column runs through and inserts the material hole and insert the material chamber, the middle part of two clamping jaws rotates with the lateral wall that inserts the material chamber respectively and is connected, the outer end of clamping jaw is via centre gripping elastic component and carrier body elastic connection, the inner projection of clamping jaw is to inserting the material intracavity, and the cooperation of the inner of two clamping jaws is used, corresponds the setting element on the locating component that sets up and corresponds the locating element that sets up with unloading manipulator with support assembly machine hand and all is provided with according to the briquetting, according to the outer end that the briquetting is used for pressing the clamping jaw.
8. The electronic cigarette filter assembly machine according to claim 1, wherein: the filter disc supply device comprises a die cutting seat, a die cutting table, a die cutting die head, a material belt conveying mechanism, a die cutting lifting driving mechanism, a material belt feeding mechanism, a waste material winding mechanism and a filter disc separating mechanism, the die cutting base is arranged on the machine table, the die cutting table is arranged on the die cutting base, the die cutting die head is arranged above the die cutting table in a lifting manner, the die cutting lifting driving mechanism is arranged on the die cutting seat, the lifting end of the die cutting lifting driving mechanism is connected with the die cutting die head, the material feeding belt mechanism is arranged on the die cutting seat and used for supplying filter disc material belts to the die cutting table, the material belt conveying mechanism is arranged on the die cutting seat and used for driving the filter disc material belts to move, the waste material winding mechanism is arranged on the die cutting seat, the filter disc separating mechanism is used for separating the filter disc subjected to die cutting from the waste material, the filter element assembling manipulator is used for taking and placing filter elements, and the waste material winding mechanism is used for winding waste materials.
9. The electronic cigarette filter assembling machine according to claim 8, wherein: the filter element separation mechanism comprises a pressure plate, a separation core and a separation lifting driver, the pressure plate is arranged above the die cutting table in a lifting mode, the separation core is embedded in the discharge end of the die cutting table, the separation lifting driver is installed on the die cutting seat and used for driving the separation core to lift, the separation core corresponds to the separation hole, the pressure plate is provided with the separation hole through which the separation core can penetrate, and the pressure plate is connected with the lifting end of the die cutting lifting driving mechanism.
10. The electronic cigarette filter assembly machine according to claim 1, wherein: the support assembly manipulator comprises a translation driving module, a lifting driving module connected with a moving end of the translation driving module, a rotation adjusting driving module connected with a lifting end of the lifting driving module, a material clamping mechanism connected with a rotation end of the rotation adjusting driving module, and a positioning sensing module arranged at a lifting end of the rotation adjusting driving module or/and the lifting driving module, wherein the positioning sensing module is electrically connected with the rotation adjusting driving module.
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CN202220475158.4U CN216939354U (en) | 2022-03-04 | 2022-03-04 | Electron cigarette filter assembly machine |
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CN202220475158.4U CN216939354U (en) | 2022-03-04 | 2022-03-04 | Electron cigarette filter assembly machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114473492A (en) * | 2022-03-04 | 2022-05-13 | 东莞市耀野自动化有限公司 | Electron cigarette filter assembly machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114473492A (en) * | 2022-03-04 | 2022-05-13 | 东莞市耀野自动化有限公司 | Electron cigarette filter assembly machine |
CN114473492B (en) * | 2022-03-04 | 2023-03-10 | 东莞市耀野自动化有限公司 | Electron cigarette filter assembly machine |
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