CN216938720U

CN216938720U - Shearing device for aluminum cutting ball processing

Info

Publication number: CN216938720U
Application number: CN202122393822.9U
Authority: CN
Inventors: 董开忠; 管云; 王俊; 戴庆峰
Original assignee: Ma'anshan Shanfeng Metal Material Co ltd
Current assignee: Ma'anshan Shanfeng Metal Material Co ltd
Priority date: 2021-09-30
Filing date: 2021-09-30
Publication date: 2022-07-12
Anticipated expiration: 2031-09-30

Abstract

The utility model discloses a shearing device for processing aluminum cutting pills, which comprises a processing table, wherein a feeding mechanism is arranged on the upper surface of the processing table, an aluminum ingot is arranged on the feeding mechanism, the aluminum ingot moves to a collecting bin through the feeding mechanism, a shearing mechanism is arranged above the collecting bin, the shearing mechanism is installed on the processing table, the feeding mechanism comprises a feeding base, a feeding support, a driving motor, a rotating shaft, a transmission gear, a transmission rack and a material pushing support, the shearing mechanism comprises a support, a hydraulic cylinder, a rotating motor and a shearing saw blade, a piston rod of the hydraulic cylinder is connected with the rotating motor, the shearing saw blade is installed on an output shaft of the rotating motor, and the saw blade is positioned above the collecting bin. The shearing device for processing the aluminum cut pellets can perform shearing operation on the moving aluminum ingot through the rotating and moving shearing saw blade, does not need to manually shear the aluminum ingot by an operator, has low labor intensity, reduces the workload of the operator, and ensures high processing efficiency of the aluminum cut pellets.

Description

Shearing device for aluminum cutting ball processing

Technical Field

The utility model relates to the technical field of aluminum cut pellet processing, in particular to a shearing device for processing aluminum cut pellets.

Background

The aluminum cutting pill is also called aluminum pill and aluminum sand, the aluminum particle is refined by the processes of repeatedly drawing, cutting, grinding and the like by an aluminum ingot containing 99 percent of aluminum, the aluminum cutting pill has bright and cylindrical appearance, and is widely applied to finish machining treatment of the surface of a copper, zinc or thin-wall workpiece, sand blasting and polishing of various metal surfaces, deburring or burr removal of a cast workpiece or sand blasting and polishing of the surface of a cast product of a blade object, and the like, so that the product can be effectively leveled, smooth or bright, and the whitening effect is achieved.

Present aluminium cutting pill adds man-hour, mostly is that operating personnel is manual cuts the aluminium ingot to in processing out the aluminium cutting pill, this kind of aluminium cutting pill processing method, its intensity of labour is big, has increased operating personnel's work burden, and makes aluminium cutting pill machining efficiency low.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a shearing device for processing aluminum cut pellets, which can perform shearing operation on a moving aluminum ingot through a rotating and moving shearing saw blade, does not need an operator to manually shear the aluminum ingot, has low labor intensity, reduces the workload of the operator, has high processing efficiency of the aluminum cut pellets, and can solve the problems in the prior art.

In order to achieve the purpose, the utility model provides the following technical scheme:

a shearing device for aluminum cut pill processing comprises a processing table, wherein a feeding mechanism is arranged on the upper surface of the processing table, an aluminum ingot is arranged on the feeding mechanism, the aluminum ingot moves to a collecting bin through the feeding mechanism, a shearing mechanism is arranged above the collecting bin, and the shearing mechanism is arranged on the processing table;

the feeding mechanism comprises a feeding base, a feeding support, a driving motor, a rotating shaft, a transmission gear, a transmission rack and a material pushing support, wherein the feeding base is installed on a processing table, the feeding support is arranged on the feeding base, the rotating shaft is arranged on the inner side of the feeding support and is installed on the feeding support through a bearing, the rotating shaft is connected with an output shaft of the driving motor, the transmission gear is installed on the rotating shaft through a spline, the transmission gear is meshed with the transmission rack, the transmission rack is fixed on the feeding base, the material pushing support is installed at the top of the feeding support, and an aluminum ingot is placed on the material pushing support;

the shearing mechanism comprises a supporting bracket, a hydraulic cylinder, a rotating motor and a shearing saw blade, wherein the supporting bracket is installed on the processing platform, the hydraulic cylinder is installed on the supporting bracket, a piston rod of the hydraulic cylinder is connected with the rotating motor, the shearing saw blade is installed on an output shaft of the rotating motor, and the shearing saw blade is located above the collecting bin.

Preferably, an electric push rod is installed at the top of the collecting bin, the electric push rod is connected with a supporting shaft, and a guide wheel is installed on the supporting shaft.

Preferably, the guide wheel is tightly attached to the surface of the aluminum ingot, and the aluminum ingot is tightly pressed on the collection bin through the guide wheel.

Preferably, the material pushing support comprises a limiting seat and a push plate, the limiting seat is installed at the top of the feeding support, and the push plate is arranged at the tail of the limiting seat.

Preferably, a limiting groove is formed in the limiting seat, and the aluminum ingot is placed in the limiting groove.

Preferably, both ends of the feeding support are embedded in the feeding base, and a guide groove for the feeding support to move is formed in the feeding base.

Compared with the prior art, the utility model has the following beneficial effects:

the utility model relates to a shearing device for processing aluminum cutting pills, wherein one end of an aluminum ingot is placed on a material pushing support, the other end of the aluminum ingot is placed on a collecting bin, an electric push rod is started and drives a support shaft and a guide wheel to move downwards, so that the guide wheel presses the aluminum ingot, a hydraulic cylinder drives a rotary motor and a shearing saw blade to move downwards, the rotary motor drives the shearing saw blade to rotate, the rotary motor drives the rotary shaft and a transmission gear to rotate during the shearing of the aluminum ingot, so that a feeding support moves on a feeding base, the feeding support moves to enable the material pushing support and the aluminum ingot to move along with the rotary motor, the movable aluminum ingot can be sheared by the rotary and movable shearing saw blade during the forward movement of the aluminum ingot, an operator does not need to manually shear the aluminum ingot, the labor intensity is low, the work burden of the operator is reduced, and the processing efficiency of the aluminum cutting pill is high.

Drawings

FIG. 1 is a front view of a shearing apparatus for aluminum cut pellet processing of the present invention;

FIG. 2 is an enlarged view taken at A in FIG. 1 according to the present invention;

FIG. 3 is a side view of the feed mechanism of the present invention;

FIG. 4 is a schematic view of a pusher shoe of the present invention;

FIG. 5 is a schematic view of a guide wheel provided on the collecting bin of the present invention;

fig. 6 is an enlarged view of the utility model at B in fig. 1.

In the figure: 1. a processing table; 2. a feeding mechanism; 21. a feeding base; 22. a feeding bracket; 23. a drive motor; 24. a rotating shaft; 25. a transmission gear; 26. a transfer rack; 27. a material pushing support; 271. a limiting seat; 2711. a limiting groove; 272. pushing a plate; 3. an aluminum ingot; 4. a collection bin; 41. an electric push rod; 5. a shearing mechanism; 51. a support bracket; 52. a hydraulic cylinder; 53. a rotating electric machine; 54. cutting off the saw blade; 6. a support shaft; 61. a guide wheel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 and 5, a shearing device for aluminum shot cutting processing comprises a processing table 1, a feeding mechanism 2 is arranged on the upper surface of the processing table 1, an aluminum ingot 3 is arranged on the feeding mechanism 2, the aluminum ingot 3 moves to a collecting bin 4 through the feeding mechanism 2, a shearing mechanism 5 is arranged above the collecting bin 4, the shearing mechanism 5 is arranged on the processing table 1, an electric push rod 41 is arranged on the top of the collecting bin 4, the electric push rod 41 is connected with a support shaft 6, a guide wheel 61 is arranged on the support shaft 6, the guide wheel 61 is tightly attached to the surface of the aluminum ingot 3, the aluminum ingot 3 is tightly pressed on the collecting bin 4 through the guide wheel 61, one end of the aluminum ingot 3 is placed on a material pushing support 27, the other end of the aluminum ingot 3 is placed on the collecting bin 4, the electric push rod 41 is started and drives the support shaft 6 and the guide wheel 61 to move downwards, so that the guide wheel 61 is pressed on the aluminum ingot 3, the guide limit of the aluminum ingot 3 can be guided through the guide wheel 61, and the guide wheel 61 is driven to lift through the electric push rod 41, so that the distance between the guide wheel 61 and the collecting bin 4 is adjustable, the guide wheel 61 can guide and limit aluminum ingots 3 with different thicknesses, the application range is wide, and the use requirements under different conditions can be met.

Referring to fig. 2-4, the feeding mechanism 2 includes a feeding base 21, a feeding support 22, a driving motor 23, a rotating shaft 24, a transmission gear 25, a transmission rack 26 and a pushing support 27, the feeding base 21 is mounted on the processing table 1, the feeding base 21 is provided with the feeding support 22, two ends of the feeding support 22 are both embedded on the feeding base 21, the feeding base 21 is provided with a guide groove for the movement of the feeding support 22, the driving motor 23 drives the rotating shaft 24 and the transmission gear 25 to rotate during the cutting process of the aluminum ingot 3, so that the feeding support 22 moves on the feeding base 21, the feeding support 22 moves to move the pushing support 27 and the aluminum ingot 3 along with the feeding support, the rotating and moving cutting saw blade 54 can cut the moving aluminum ingot 3 during the forward movement of the aluminum ingot 3, and an operator does not need to manually cut the aluminum ingot 3, the labor intensity is low, the work burden of operators is lightened, the aluminum cutting pill processing efficiency is high, a rotating shaft 24 is arranged on the inner side of a feeding support 22, the rotating shaft 24 is installed on the feeding support 22 through a bearing, the rotating shaft 24 is connected with an output shaft of a driving motor 23, a transmission gear 25 is installed on the rotating shaft 24 through a spline, the transmission gear 25 is meshed with a transmission rack 26, the transmission rack 26 is fixed on a feeding base 21, a material pushing support 27 is installed on the top of the feeding support 22, an aluminum ingot 3 is placed on the material pushing support 27, the material pushing support 27 comprises a limiting seat 271 and a push plate 272, the limiting seat 271 is installed on the top of the feeding support 22, the tail of the limiting seat 271 is provided with the push plate 272, a limiting groove 2711 is arranged on the limiting seat 271, the aluminum ingot 3 is placed in the limiting groove 2711, the end of the aluminum ingot 3 is tightly abutted against the push plate 272, the feeding support 22 moves along with the material pushing support 27, the pushing support 27 moves to push the aluminum ingot 3 to move along with the pushing support.

Referring to fig. 6, the cutting mechanism 5 includes a support bracket 51, a hydraulic cylinder 52, a rotating motor 53 and a cutting blade 54, the support bracket 51 is mounted on the processing table 1, the hydraulic cylinder 52 is mounted on the support bracket 51, a piston rod of the hydraulic cylinder 52 is connected with the rotating motor 53, the cutting blade 54 is mounted on an output shaft of the rotating motor 53, the cutting blade 54 is located above the collecting bin 4, the guide wheel 61 is pressed on the aluminum ingot 3, the hydraulic cylinder 52 drives the rotating motor 53 and the cutting blade 54 to move down, the rotating motor 53 drives the cutting blade 54 to rotate, and the aluminum ingot 3 is cut by the rotating and moving cutting blade 54.

In summary, in the cutting apparatus for aluminum cutting shot processing according to the present invention, one end of an aluminum ingot 3 is placed on the pushing support 27, the other end of the aluminum ingot 3 is placed on the collecting bin 4, the electric push rod 41 is activated to drive the support shaft 6 and the guide wheel 61 to move downward, the guide wheel 61 is pressed against the aluminum ingot 3, the hydraulic cylinder 52 drives the rotating motor 53 and the cutting saw blade 54 to move downward, the rotating motor 53 drives the cutting saw blade 54 to rotate, the aluminum ingot 3 is cut by the rotating and moving cutting saw blade 54, during the cutting process of the aluminum ingot 3, the driving motor 23 drives the rotating shaft 24 and the transmission gear 25 to rotate, the feeding support 22 moves on the feeding base 21, the feeding support 22 moves to move the pushing support 27 and the aluminum ingot 3, during the forward movement of the aluminum ingot 3, the moving aluminum ingot 3 can be cut by the rotating and moving cutting saw blade 54, the aluminum ingot 3 is not required to be cut manually by an operator, the labor intensity is low, the workload of the operator is reduced, and the processing efficiency of the aluminum cut shot is high.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a shearing mechanism is used in processing of aluminium cutting ball, includes processing platform (1), its characterized in that: the processing table is characterized in that a feeding mechanism (2) is arranged on the upper surface of the processing table (1), an aluminum ingot (3) is arranged on the feeding mechanism (2), the aluminum ingot (3) moves to a collecting bin (4) through the feeding mechanism (2), a shearing mechanism (5) is arranged above the collecting bin (4), and the shearing mechanism (5) is installed on the processing table (1);

the feeding mechanism (2) comprises a feeding base (21), a feeding support (22), a driving motor (23), a rotating shaft (24), a transmission gear (25), a conveying rack (26) and a pushing support (27), the feeding base (21) is installed on the processing table (1), the feeding support (22) is arranged on the feeding base (21), the rotating shaft (24) is arranged on the inner side of the feeding support (22), the rotating shaft (24) is installed on the feeding support (22) through a bearing, the rotating shaft (24) is connected with an output shaft of the driving motor (23), the transmission gear (25) is installed on the rotating shaft (24) through a spline, the transmission gear (25) is meshed with the conveying rack (26), the conveying rack (26) is fixed on the feeding base (21), the pushing support (27) is installed at the top of the feeding support (22), an aluminum ingot (3) is placed on the material pushing support (27);

cut mechanism (5) including support holder (51), pneumatic cylinder (52), rotating electrical machines (53) and cut saw bit (54), install on processing platform (1) support holder (51), install pneumatic cylinder (52) on support holder (51), the piston rod of pneumatic cylinder (52) is connected with rotating electrical machines (53), the output shaft of rotating electrical machines (53) is installed and is cut saw bit (54), cut saw bit (54) and be located the top of collecting storehouse (4).

2. The shearing apparatus as recited in claim 1, wherein: electric putter (41) are installed at the top of collection storehouse (4), electric putter (41) are connected with back shaft (6), install leading wheel (61) on back shaft (6).

3. The shearing apparatus as recited in claim 2, wherein: the guide wheel (61) is tightly attached to the surface of the aluminum ingot (3), and the aluminum ingot (3) is tightly pressed on the collection bin (4) through the guide wheel (61).

4. The shearing apparatus as recited in claim 1, wherein: the material pushing support (27) comprises a limiting seat (271) and a push plate (272), the limiting seat (271) is installed at the top of the feeding support (22), and the push plate (272) is arranged at the tail of the limiting seat (271).

5. The shearing apparatus as recited in claim 4, wherein: a limiting groove (2711) is formed in the limiting seat (271), and the aluminum ingot (3) is placed in the limiting groove (2711).

6. The shearing apparatus for aluminum cut pellet processing as set forth in claim 1, wherein: the two ends of the feeding support (22) are embedded in the feeding base (21), and a guide groove for the feeding support (22) to move is formed in the feeding base (21).