CN216924913U - 一种氧气液化系统 - Google Patents

一种氧气液化系统 Download PDF

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CN216924913U
CN216924913U CN202123404543.4U CN202123404543U CN216924913U CN 216924913 U CN216924913 U CN 216924913U CN 202123404543 U CN202123404543 U CN 202123404543U CN 216924913 U CN216924913 U CN 216924913U
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heat exchange
exchange pipeline
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李传明
章有虎
李新红
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Hangzhou Zhongtai Cryogenic Technology Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
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    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/005Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by expansion of a gaseous refrigerant stream with extraction of work
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    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/003Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
    • F25J1/0047Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
    • F25J1/0052Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
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    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/006Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
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    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
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    • F25J1/0204Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a single-component refrigerant [SCR] fluid in a closed vapor compression cycle as a single flow SCR cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J1/00Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
    • F25J1/02Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
    • F25J1/0243Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
    • F25J1/0279Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
    • F25J1/0285Combination of different types of drivers mechanically coupled to the same refrigerant compressor, possibly split on multiple compressor casings
    • F25J1/0288Combination of different types of drivers mechanically coupled to the same refrigerant compressor, possibly split on multiple compressor casings using work extraction by mechanical coupling of compression and expansion of the refrigerant, so-called companders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
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Abstract

本实用新型公开了一种氧气液化系统,包括喂气氮压机、循环氮气机、热端增压透平膨胀机、冷端增压透平膨胀机、冷却器一、冷却器二、主换热器、过冷器、气液分离罐一和氧气管路。本实用新型具有热端增压透平膨胀机和冷端增压透平膨胀机,利用循环氮气与氧气管路的氧气制冷。并在主换热器第四换热管路出口引出部分液氮经主换热器第六换热管路复温后与第一换热管路出口合并进入热端增压透平膨胀机膨胀制冷,可以利用大部分第四换热管路出口液氮的能量头,能效显著。

Description

一种氧气液化系统
技术领域
本实用新型涉及液化系统领域,特别是涉及一种氧气液化系统。
背景技术
有氧气需求的化工或钢铁企业时有多余压力氧气(压力通常1.5~3.0MPa.A),需要采用液化装置将其转化为液体外卖或储存用;对该种大、中型液化装置,常规流程是采用中压氮气循环,高、低温增压膨胀机组制取冷量以实现氧气的液化,但耗电量大,能效较低,不满足节能环保的生产需求。
发明内容
针对背景技术中存在的问题,本实用新型提出了一种氧气液化系统。
本实用新型提出的氧气液化系统,包括喂气氮压机、循环氮气机、热端增压透平膨胀机、冷端增压透平膨胀机、冷却器一、冷却器二、主换热器、过冷器、气液分离罐一和氧气管路、
主换热器内设置有第一换热管路、第二换热管路、第三换热管路、第四换热管路、第五换热管路、第六换热管路和循环氮气换热管路;
所述循环氮气机的出口通过三通阀分为第一支路和第二支路,其中第一支路与主换热器内的第一换热管路连接,第一换热管路出口连接热端增压透平膨胀机的进口,热端增压透平膨胀机的出口管路进入主换热器内并在主换热器内部汇入循环氮气换热管路;第二支路顺次经热端增压透平膨胀机的增压部分、冷却器一、冷端增压透平膨胀机的增压部分、冷却器二后再与主换热器内的第二换热管路连接;
所述第二换热管路在主换热器内分流为第三换热管路和第四换热管路,其中第三换热管路出主换热器后与冷端增压透平膨胀机的进口连接,冷端增压透平膨胀机的出口连接主换热器的循环氮气换热管路的入口;第四换热管路出主换热器后分为两路,一路直接与气液分离罐一相连,另一路与主换热器内的第六换热管路入口相连,第六换热管路的出口通过管路汇入第一换热管路出口与热端增压透平膨胀机入口之间的管路;
所述气液分离罐一的气相出口连接主换热器的循环氮气换热管路入口,液相出口分流为第三支路和第四支路,其中第三支路进入主换热器内部并在主换热器内汇入循环氮气换热管路,第四支路经过冷器后与主换热器内的第五换热管路入口连接,第五换热管路的出口通过管路与外部低压氮气源的输出管路合流并连接至喂气氮压机的进口;
循环氮气换热管路出主换热器后与喂气氮压机的出口管路合流,合流后连接循环氮气机的入口;
所述氧气管路顺次经过主换热器和过冷器,出过冷器的氧气管路连接外部的液氧产品收集装置。
优选的,所述的第四支路先后两次穿过过冷器提供冷量。
进一步的,所述的氧气液化系统还包括气液分离罐二,所述第四支路第一次穿过过冷器后与气液分离罐二的入口相连,气液分离罐二的液相出口和气相出口分别经管路进入过冷器并在过冷器内合流;合流的管路出过冷器后与主换热器内的第五换热管路入口连接。
进一步的,所述的第二支路设有旁路,所述的旁路上设置有阀门,旁路入口连接热端增压透平膨胀机的增压部分的进口管路,旁路出口连接冷端增压透平膨胀机的增压部分的出口管路。
与现有技术相比,本实用新型具有热端增压透平膨胀机和冷端增压透平膨胀机,第二支路的氮气进入被热端增压透平膨胀机驱动的增压机,利用热端增压透平膨胀机所输出的能量得以增压,然后进入冷却器一。冷却器一连通冷端增压透平膨胀机的增压部分,再与冷却器二连通。因此冷却后的氮气再进入被冷端增压透平膨胀机驱动的增压机,利用冷端增压透平膨胀机所输出的能量增压,再进入冷却器二。第二支路进入主换热器后分为两路(第三换热管路和第四换热管路),一路(第三换热管路)出主换热器进冷端增压透平膨胀机膨胀,另一路(第四换热管路)出主换热器后引出部分液氮经第六换热管路复温后并入热端增压透平膨胀机膨胀制冷,可以利用大部分该股液氮的能量头,能效显著。第六换热管路的设计,使第二支路内的高压液氮(6.0MPa.A)可节流到2.7-2.9MPa.A就进入第六换热管路(与第一换热管路出口压力相同),在不设置第六换热管路时,则需要节流到0.45-0.55MPa.A作为循环氮气,因此可以减小氧气液化段的温差,有利于减小主换热器冷段温度应力。
附图说明
图1为本实用新型氧气液化系统的结构框图。
附图标记:1、喂气氮压机;2、循环氮气机;3、热端增压透平膨胀机;4、冷端增压透平膨胀机;5、冷却器一;6、冷却器二;7、主换热器;8、过冷器; 9、气液分离罐一;10、液分离罐二。
具体实施方式
下面结合具体实施方式对本实用新型做进一步阐述和说明。本实用新型中各个实施方式的技术特征在没有相互冲突的前提下,均可进行相应组合。
如图1所示,本实施例提供了一种具体的氧气液化系统的示例。主换热器7 内设置有第一换热管路、第二换热管路、第三换热管路、第四换热管路、第五换热管路、第六换热管路和循环氮气换热管路;
循环氮气机2的出口通过三通阀分为第一支路和第二支路,其中第一支路与主换热器7内的第一换热管路连接,第一换热管路出口连接热端增压透平膨胀机 3的进口,热端增压透平膨胀机3的出口管路进入主换热器7内并在主换热器7 内部汇入循环氮气换热管路;第二支路顺次经热端增压透平膨胀机3的增压部分、冷却器一5、冷端增压透平膨胀机4的增压部分、冷却器二6后再与主换热器7 内的第二换热管路连接;
第二换热管路在主换热器内分流为第三换热管路和第四换热管路,其中第三换热管路出主换热器7后与冷端增压透平膨胀机4的进口连接,冷端增压透平膨胀机4的出口连接主换热器7的循环氮气换热管路的入口;第四换热管路出主换热器7后分为两路,一路直接与气液分离罐一9相连,另一路与主换热器7内的第六换热管路入口相连,第六换热管路的出口通过管路汇入第一换热管路出口与热端增压透平膨胀机3入口之间的管路;
气液分离罐一9的气相出口连接主换热器7的循环氮气换热管路入口,液相出口分流为第三支路和第四支路,其中第三支路进入主换热器7内部并在主换热器7内汇入循环氮气换热管路,的第四支路先后两次穿过过冷器8提供冷量第四支路第一次穿过过冷器8后与气液分离罐二10的入口相连,气液分离罐二10 的液相出口和气相出口分别经管路进入过冷器8并在过冷器8内合流;合流的管路出过冷器8后与主换热器7内的第五换热管路入口连接。第五换热管路的出口通过管路与外部低压氮气源的输出管路合流并连接至喂气氮压机1的进口;
循环氮气换热管路出主换热器7后与喂气氮压机1的出口管路合流,合流后连接循环氮气机2的入口;
氧气管路顺次经过主换热器7和过冷器8,出过冷器8的氧气管路连接外部的液氧产品收集装置。
进一步的,的第二支路设有旁路,旁路上设置有阀门,旁路入口连接热端增压透平膨胀机3的增压部分的进口管路,旁路出口连接冷端增压透平膨胀机5 的增压部分的出口管路。
利用本实用新型的系统,压力氧气送入主换热器7,被返流的氮气及液氮冷却、液化到96K左右,再送入过冷器8被液氮过冷到90K左右,作为产品液氧送出液化装置。
以下以一个具体的应用案例,来说明本实用新型的系统。低压氮气从喂气氮压机1的进口进入,被压缩到0.45-0.65MPa.A并冷却后,再与热端增压透平膨胀机3、冷端增压透平膨胀机4膨胀后的返流的0.55MPa.A循环氮气汇合,进入循环氮气机2被压缩到2.7-2.9MPa.A。循环氮气机2的第一支路连通主换热器7 的进口,使得一股循环氮气与返流的循环氮气进行热交换,换热冷却至273k左右,进入热端增压透平膨胀机3膨胀制冷,膨胀后的氮气返回主换热器7的 0.55MPa.A循环氮气换热管路。
循环氮气机2的第二支路连通热端增压透平膨胀机3的增压部分,再与冷却器一5连通,因此另一股氮气进入被热端增压透平膨胀机3驱动的增压机,利用热端增压透平膨胀机3所输出的能量得以增压,然后进入冷却器一5。冷却器一 5连通冷端增压透平膨胀机4的增压部分,再与冷却器二6连通。因此冷却后的氮气再进入被冷端增压透平膨胀机4驱动的增压机,利用冷端增压透平膨胀机4 所输出的能量增压,再进入冷却器二6,使得大部分6.0MPa.A,96K超临界氮节流到2.7-2.9MPa.A返回主换热器7,以用于液化氧气,同时被气化、复温到273K 左右,第六换热管路的与主换热器7第一换热管路的2.7-2.9MPa.A氮气汇合,进入热端增压透平膨胀机3膨胀制冷。
少量0.55MPa.A的液氮经第四支路进入过冷器8,先后返回过冷器8、主换热器7复温后送入喂气氮压机1入口。压力氧气送入主换热器7,被返流的 0.55MPa.A的氮气及0.55MPa.A的液氮冷却、液化到96K左右,再送入过冷器8 被0.12-0.14MPa.A液氮过冷到90K左右,作为产品液氧送出液化装置。
本实用新型设置第六换热管路将第四换热管路出口的2.7-2.9MPa.A液氮复温后并入热端增压透平膨胀机3膨胀制冷,利用了大部分该股液氮的能量头,能效显著。基于进口压缩机及增压膨胀机效率,经与不设置第六换热管路的方案模拟计算比较,对200TPD的液化装置,同比模拟计算节能9%左右,或按年运行 8000h计算,节电,220万千瓦小时。本实用新型还可以减小氧气液化段的温差,有利于减小主换热器冷段温度应力。
以上所述实施例仅表达了本实用新型的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本实用新型专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本实用新型构思的前提下,还可以做出若干变形和改进,这些都属于本实用新型的保护范围。因此,本实用新型的保护范围应以所附权利要求为准。

Claims (4)

1.一种氧气液化系统,其特征在于,包括喂气氮压机(1)、循环氮气机(2)、热端增压透平膨胀机(3)、冷端增压透平膨胀机(4)、冷却器一(5)、冷却器二(6)、主换热器(7)、过冷器(8)、气液分离罐一(9)和氧气管路、
主换热器(7)内设置有第一换热管路、第二换热管路、第三换热管路、第四换热管路、第五换热管路、第六换热管路和循环氮气换热管路;
所述循环氮气机(2)的出口通过三通阀分为第一支路和第二支路,其中第一支路与主换热器(7)内的第一换热管路连接,第一换热管路出口连接热端增压透平膨胀机(3)的进口,热端增压透平膨胀机(3)的出口管路进入主换热器(7)内并在主换热器(7)内部汇入循环氮气换热管路;第二支路顺次经热端增压透平膨胀机(3)的增压部分、冷却器一(5)、冷端增压透平膨胀机(4)的增压部分、冷却器二(6)后再与主换热器(7)内的第二换热管路连接;
所述第二换热管路在主换热器内分流为第三换热管路和第四换热管路,其中第三换热管路出主换热器(7)后与冷端增压透平膨胀机(4)的进口连接,冷端增压透平膨胀机(4)的出口连接主换热器(7)的循环氮气换热管路的入口;第四换热管路出主换热器(7)后分为两路,一路直接与气液分离罐一(9)相连,另一路与主换热器(7)内的第六换热管路入口相连,第六换热管路的出口通过管路汇入第一换热管路出口与热端增压透平膨胀机(3)入口之间的管路;
所述气液分离罐一(9)的气相出口连接主换热器(7)的循环氮气换热管路入口,液相出口分流为第三支路和第四支路,其中第三支路进入主换热器(7)内部并在主换热器(7)内汇入循环氮气换热管路,第四支路经过冷器(8)后与主换热器(7)内的第五换热管路入口连接,第五换热管路的出口通过管路与外部低压氮气源的输出管路合流并连接至喂气氮压机(1)的进口;
循环氮气换热管路出主换热器(7)后与喂气氮压机(1)的出口管路合流,合流后连接循环氮气机(2)的入口;
所述氧气管路顺次经过主换热器(7)和过冷器(8),出过冷器(8)的氧气管路连接外部的液氧产品收集装置。
2.根据权利要求1所述的氧气液化系统,其特征在于,所述的第四支路先后两次穿过过冷器(8)提供冷量。
3.根据权利要求2所述的氧气液化系统,其特征在于,所述的氧气液化系统还包括气液分离罐二(10),所述第四支路第一次穿过过冷器(8)后与气液分离罐二(10)的入口相连,气液分离罐二(10)的液相出口和气相出口分别经管路进入过冷器(8)并在过冷器(8)内合流;合流的管路出过冷器(8)后与主换热器(7)内的第五换热管路入口连接。
4.根据权利要求1所述的氧气液化系统,其特征在于,所述的第二支路设有旁路,所述的旁路上设置有阀门,旁路入口连接热端增压透平膨胀机(3)的增压部分的进口管路,旁路出口连接冷端增压透平膨胀机(4)的增压部分的出口管路。
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4246070A1 (de) * 2022-08-31 2023-09-20 Linde GmbH Gasverflüssigungsverfahren und gasverflüssigungsanlage

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