CN216912615U - Internet of things communication system of storage tank vertical welding machine - Google Patents
Internet of things communication system of storage tank vertical welding machine Download PDFInfo
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- CN216912615U CN216912615U CN202220223545.9U CN202220223545U CN216912615U CN 216912615 U CN216912615 U CN 216912615U CN 202220223545 U CN202220223545 U CN 202220223545U CN 216912615 U CN216912615 U CN 216912615U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model relates to an Internet of things communication system of a storage tank vertical welder, which comprises a current transformer, a voltage acquisition module, a control module and an Internet of things module, wherein the current transformer is arranged on a welding cable of the storage tank vertical welder, a detection end of the voltage acquisition module is respectively connected with a positive electrode and a negative electrode of the storage tank vertical welder, and the control module is respectively connected with the current transformer, the voltage acquisition module and the Internet of things module; the internet of things module is provided with a wireless signal transceiving module, the wireless signal transceiving module is connected with a cloud platform server, and the cloud platform server is in communication connection with a mobile phone end or a computer client. Compared with the prior art, the storage tank vertical welding machine is networked and improved by adopting the IOT technology, remote data monitoring and equipment management of the storage tank vertical welding machine can be realized, and equipment management can be conveniently and efficiently carried out.
Description
Technical Field
The utility model relates to the field of storage tank vertical welding machines, in particular to an Internet of things communication system of a storage tank vertical welding machine.
Background
The vertical storage tank welder is a universal automatic welding device capable of welding longitudinal seams of large vertical cylinders (the diameter is larger than 4.5 meters), and can be widely applied to welding vertical cylinders of petroleum storage tanks, LNG tanks, LPG storage tanks, blast furnaces, shipyards and the like. At present, the storage tank welding has higher and higher specialization, new requirements are put forward for project centralized management and control, the requirements for equipment safety are higher and higher, the field operation state of the equipment needs to be known in time, the equipment operation data can be recorded in real time, equipment faults can be mastered at the first time, fault processing can be remotely guided in time, and equipment program upgrading and the like can be remotely realized. On the other hand, due to the requirement of fine management, a large amount of equipment operation data need to be sorted and collected, and data support is provided for energy management and energy-saving transformation of equipment, the existing storage tank vertical welding machines are single-machine discrete equipment, and a large amount of equipment only has a communication function of analog circuit board control, and cannot meet the requirements, so that the equipment upgrading transformation needs to be realized by adopting an IOT technology.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an internet of things communication system of a storage tank vertical welder, aiming at overcoming the defects that the existing storage tank vertical welders are single-machine discrete devices and a plurality of devices are only analog circuit board control and have no communication function in the prior art.
The purpose of the utility model can be realized by the following technical scheme:
the utility model provides a storage tank vertical welding machine's thing networking communication system, includes current transformer, voltage acquisition module, control module and thing networking module, current transformer installs on the welding cable of storage tank vertical welding machine, voltage acquisition module's detection end is connected respectively storage tank vertical welding machine's positive pole and negative pole, control module connects respectively current transformer, voltage acquisition module and thing networking module.
Further, the current transformer is a Hall sensor, and the welding cable pipe passes through a middle through hole of the Hall sensor.
Furthermore, the voltage acquisition module is a voltage transmitter, and the detection end of the voltage transmitter is respectively connected with the anode and the cathode of the storage tank vertical welder.
Further, the control module is a PLC controller.
Furthermore, the internet of things module is provided with a wireless signal transceiving module, and the wireless signal transceiving module is connected with a cloud platform server.
Further, the cloud platform server is in communication connection with a mobile phone end or a computer client.
Furthermore, the wireless signal transceiving module is a WiFi module, a 4G module or a local area network module.
Furthermore, the control module is also connected with a touch screen.
Further, the control module is also connected with a control box of the storage tank vertical welder.
Furthermore, the storage tank vertical welder is installed on a welding trolley, and the controller module is respectively connected with a stepping driver of the welding trolley and an execution mechanism of the storage tank vertical welder.
Compared with the prior art, the utility model has the following advantages:
(1) the current transformer is used for carrying out current induction on a welding cable and collecting a current signal; a voltage acquisition module is arranged to be respectively connected with the anode and the cathode of the vertical storage tank welding machine and used for acquiring voltage signals; the signals acquired by all the sensors are sent to the control module, so that data are summarized; then, data are pushed to the Internet of things module, so that a client can realize data monitoring and equipment management functions through a PC (personal computer), a mobile phone APP (application), a WeChat end and a webpage end, networking transformation of the storage tank vertical welder is realized by adopting an Internet of things IOT (input/output) technology, and data support can be provided for energy management and energy-saving transformation of equipment;
(2) the operation data of the storage tank vertical welder can be checked at any time and any place, important parameters can be set remotely, and the condition of each piece of sub-equipment can be monitored in a centralized large screen mode;
(3) the method can improve the after-sale service link, can know the operation and fault state of each storage tank vertical welding machine in a company, can realize remote program monitoring and debugging, know and solve equipment faults in time, improve the efficiency and quality of after-sale service, and save a large amount of travel time and cost;
(4) real-time data of the operation of the storage tank vertical welder can be obtained at any time and any place through the mobile phone APP/WeChat terminal/PC terminal, and historical data and alarm information can be obtained in time;
(5) the position of the storage tank vertical welding machine can be remotely positioned, and the geographical position of the equipment in time can be obtained;
(6) the device can record the operation data of the storage tank vertical welder in real time, and facilitates the storage and analysis of the data at the later stage;
(7) the operation data and the state transition of the storage tank vertical welder can be collected and sorted, key data support can be provided for project and construction management, and management optimization can be realized;
(8) the Internet of things communication system of the storage tank vertical welding machine has strong expansion capability, can expand modules and functions, and can realize communication integration with an external large MES system and a server;
(9) the field storage tank vertical welder equipment is organically combined with the industrial Internet of things and intelligent manufacturing, and the project and field management quality and efficiency are improved.
Drawings
Fig. 1 is a schematic structural diagram of an internet of things communication system of a storage tank vertical welder provided in an embodiment of the utility model;
FIG. 2 is a schematic structural diagram of a storage tank vertical welder in an Internet of things communication system of the storage tank vertical welder provided in the embodiment of the utility model;
in the figure, 1, a storage tank vertical welder, 101, a trolley main body, 102, a welding cable, 103, a control box, 104, a oscillator, 105, an angle adjuster, 106, a welding gun adjusting mechanism, 107, a sliding block adjusting mechanism, 108, an anode, 109, a cathode, 2, a current transformer, 3, a voltage acquisition module, 4, a control module, 5, an internet of things module, 6, a cloud platform server, 7, a mobile phone end, 8, a computer client, 9 and a touch screen.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the device or element to which the description refers must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention.
It should be noted that the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
Example 1
As shown in fig. 1, this embodiment provides an internet of things communication system of storage tank vertical welder, including current transformer 2, voltage acquisition module 3, control module 4 and internet of things module 5, current transformer 2 installs on storage tank vertical welder 1's welding cable 102, and the anodal 108 and the negative pole 109 of storage tank vertical welder 1 are connected respectively to voltage acquisition module 3's detection end, and current transformer 2, voltage acquisition module 3 and internet of things module 5 are connected respectively to control module 4.
The current transformer 2 performs current induction on the welding cable 102 to acquire a current signal; the voltage acquisition module 3 is respectively connected with the anode 108 and the cathode 109 of the storage tank vertical welder and acquires voltage signals; the signals acquired by all the sensors are sent to the control module, so that data are summarized; and then, the data is pushed to the Internet of things module, so that the client can realize data monitoring and equipment management functions through a PC (personal computer), a mobile phone APP (application), a WeChat end and a webpage end.
As shown in fig. 2, in the present embodiment, the control module 4 is a PLC controller. The storage tank vertical welder 1 comprises a trolley main body 101, a welding cable 102, a control box 103, a swinger 104, an angle regulator 105, a welding gun regulating mechanism 106 and a slide block regulating mechanism 107, wherein the welding cable 102, the control box 103, the swinger 104, the angle regulator 105, the welding gun regulating mechanism 106 and the slide block regulating mechanism 107 are all installed on the trolley main body 101, and a positive electrode 108 and a negative electrode 109 of the storage tank vertical welder 1 are arranged on the control box 103.
As a preferred embodiment, the current transformer 2 is a Hall sensor, the welding cable 102 passes through a middle through hole of the Hall sensor, the Hall sensor is directly sleeved on the welding cable 102, and the installation is convenient and the device is suitable for current detection of the storage tank vertical welding machine.
As an alternative embodiment, the voltage acquisition module 3 is a voltage transmitter, and the detection ends of the voltage transmitter are respectively connected with the anode 108 and the cathode 109 of the storage tank vertical welder 1.
The voltage transmitter respectively collects the voltages of the anode and the cathode 109 of the welding machine and converts the voltages into DC 0-5V for the plc to control collection.
As a preferred embodiment, the internet of things module 5 is provided with a wireless signal transceiving module, the wireless signal transceiving module is connected with the cloud platform server 6, and the wireless signal transceiving module is a WiFi module, a 4G module or a local area network module.
Further, the cloud platform server 6 is connected with a mobile phone terminal 7 or a computer client terminal 8 in a communication manner.
The internet of things module is connected to the cloud platform server 6, so that a client can realize data monitoring and equipment management functions through a PC (personal computer), a mobile phone APP (application), a WeChat terminal and a webpage terminal, and MQTT (message queuing test) protocol communication data can be forwarded to a third-party server platform.
As a preferred embodiment, the control module 4 is further connected with a touch screen 9, and parameters of human-computer interaction can be set on the touch screen, and actual operation parameters and equipment states can be displayed.
As a preferred embodiment, the control module 4 is also connected to the control box of the storage tank stand welder 1. Specifically, the storage tank vertical welder 1 is installed on the welding trolley, the controller module is respectively connected with a stepping driver of the welding trolley and an executing mechanism of the storage tank vertical welder 1, and the executing mechanism comprises a rotary encoder, a welding gun and the like.
The controller can calculate and analyze according to the data collected by each sensor, and sends a control signal to the stepping driver to control the movement, welding linkage and the like of the oscillator of the actuating mechanism.
In addition, in the embodiment, the current transformer 2 and the voltage acquisition module 3 both adopt uniform DC4-20mA analog quantity signals;
the stepping driver is controlled to adopt a PULS + SIGN pulse plus direction control function;
the device parameters in the touch screen can be derived through the USB flash disk;
the PLC and the Internet of things module communicate through an MODBUS communication protocol.
The foregoing detailed description of the preferred embodiments of the utility model has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (10)
1. The utility model provides an thing networking communication system of storage tank vertical welder, its characterized in that, includes current transformer (2), voltage acquisition module (3), control module (4) and thing networking module (5), current transformer (2) are installed on welding cable (102) of storage tank vertical welder (1), the detection end of voltage acquisition module (3) is connected respectively anodal (108) and negative pole (109) of storage tank vertical welder (1), control module (4) are connected respectively current transformer (2), voltage acquisition module (3) and thing networking module (5).
2. The internet of things communication system of the storage tank vertical welder as recited in claim 1, characterized in that the current transformer (2) is a hall sensor, and the welding cable (102) is led through a middle through hole of the hall sensor.
3. The internet of things communication system of the storage tank vertical welder according to claim 1, wherein the voltage acquisition module (3) is a voltage transmitter, and detection ends of the voltage transmitter are respectively connected with a positive electrode (108) and a negative electrode (109) of the storage tank vertical welder (1).
4. The internet of things communication system of the storage tank vertical welder as recited in claim 1, wherein the control module (4) is a PLC controller.
5. The internet of things communication system of the storage tank vertical welder as recited in claim 1, wherein the internet of things module (5) is provided with a wireless signal transceiver module, and the wireless signal transceiver module is connected with a cloud platform server (6).
6. The Internet of things communication system of the storage tank vertical welder as claimed in claim 5, wherein the cloud platform server (6) is in communication connection with a mobile phone terminal (7) or a computer client terminal (8).
7. The Internet of things communication system of the storage tank vertical welding machine according to claim 5, wherein the wireless signal transceiving module is a WiFi module, a 4G module or a local area network module.
8. The Internet of things communication system of the storage tank vertical welder according to claim 1, wherein the control module (4) is further connected with a touch screen (9).
9. The Internet of things communication system of the storage tank vertical welding machine according to claim 1, characterized in that the control module (4) is further connected with a control box of the storage tank vertical welding machine (1).
10. The internet of things communication system of the storage tank vertical welder as recited in claim 9, wherein the storage tank vertical welder (1) is mounted on a welding trolley, and the control module is respectively connected with a stepping driver of the welding trolley and an actuating mechanism of the storage tank vertical welder (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220223545.9U CN216912615U (en) | 2022-01-27 | 2022-01-27 | Internet of things communication system of storage tank vertical welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220223545.9U CN216912615U (en) | 2022-01-27 | 2022-01-27 | Internet of things communication system of storage tank vertical welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216912615U true CN216912615U (en) | 2022-07-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220223545.9U Active CN216912615U (en) | 2022-01-27 | 2022-01-27 | Internet of things communication system of storage tank vertical welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216912615U (en) |
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2022
- 2022-01-27 CN CN202220223545.9U patent/CN216912615U/en active Active
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