CN110149417A - A kind of welder data monitoring system - Google Patents
A kind of welder data monitoring system Download PDFInfo
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- CN110149417A CN110149417A CN201910583240.1A CN201910583240A CN110149417A CN 110149417 A CN110149417 A CN 110149417A CN 201910583240 A CN201910583240 A CN 201910583240A CN 110149417 A CN110149417 A CN 110149417A
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- electrode holder
- welder
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C19/00—Electric signal transmission systems
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/12—Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks
Abstract
The invention discloses a kind of welder data monitoring systems, are related to electric welding machine field.The welder data monitoring system includes: data collection system and data management system, and data collection system includes: electrode holder collector, data acquisition controller and construction subsystem；The voltage and current of electrode holder collector acquisition electrode holder；Data acquisition controller acquires engine data, inverter data and electrode holder collector data, and sends data to data management system；Construction subsystem obtains construction data and is transmitted to data management system；Data management system judges whether to alarm according to the data of data acquisition controller and construction subsystem transmission.The welder data monitoring system can also find the whether super processing range welding of welder by the voltage and current and engine data, inverter data and construction data of acquisition electrode holder convenient for being managed and repairing to welding machine in time.
Description
Technical field
The present invention relates to electric welding machine fields, more particularly to a kind of welder data monitoring system.
Background technique
Welding equipment belongs to main construction equipment in engineering construction, and welding equipment is in oil gas construction unit, railway, syndic
Net, nuclear industry, chemical plant and power plant are for constructing and repairing.Welder's cost sustainable growth in recent years, in addition to that can adopt
It is reduced with automatic welding device other than the dependence to welder, the monitoring and constraint to the welding course of work can also be passed through
To improve Welder's task efficiency.Welding equipment includes: welding machine, welding procedure equipment and welding auxiliary implement.Power generation electricity
Welding machine is also known as engine welder and belongs to welding equipment, and engine issues electric current by rotation and directly welding machine driven to work, can
To drive the low-power equipments such as illumination.Electricity generating welder is by engine, the source of welding current, power inverter, controller and electrode holder etc.
Part forms, and the included energy and power generator, conveniently moving are usually used in field work.Since Electricity generating welder is usually used in field
Operation, so that it is more dispersed using region, therefore there is a problem of Electricity generating welder management inconvenience.
Summary of the invention
The object of the present invention is to provide a kind of welder data monitoring systems, solve asking for Electricity generating welder management inconvenience
Topic.
To achieve the above object, the present invention provides following schemes:
A kind of welder data monitoring system, comprising: data collection system and data management system, the data collection system
It include: electrode holder collector, data acquisition controller and construction subsystem；
The electrode holder collector is installed on the electrode holder of welding machine, and the electrode holder collector and the data acquisition controller are double
To communication connection；The electrode holder collector is used to acquire the voltage and current of the electrode holder；
The data acquisition controller also inverter and the number with the engine of the welding machine, the welding machine respectively
It is connected according to management system both-way communication；The data acquisition controller is for acquiring the engine data, the inverter
Data and the electrode holder collector data, and by the engine data, the inverter data and the electrode holder collector
Data are transmitted to the data management system；
The construction subsystem is connect with the data management system both-way communication；The construction subsystem is applied for obtaining
Number evidence, and the construction data is transmitted to the data management system；
The data management system is used for the data according to the data acquisition controller and the construction subsystem transmission
Judge whether to alarm.
Optionally, the electrode holder collector specifically includes: voltage collecting device, the first analog-digital converter, current acquisition dress
It sets, the second analog-digital converter and electrode holder processor；
The voltage collecting device is installed on the electrode holder, the output end of the voltage collecting device and first mould
The input terminal of number converter is electrically connected；The voltage collecting device is used to acquire the voltage of the electrode holder；
The output end of first analog-digital converter is electrically connected with the input terminal of the electrode holder processor；First modulus
Converter is used to the voltage of the electrode holder of acquisition being converted to digital signal by analog signal, and the voltage digital of generation is believed
Number it is transmitted to the electrode holder processor；
The current collecting device is installed on the electrode holder, the output end of the current collecting device and second mould
The input terminal of number converter is electrically connected；The current collecting device is used to acquire the electric current of the electrode holder；
The output end of second analog-digital converter is electrically connected with the input terminal of the electrode holder processor；Second modulus
Converter is used to the electric current of the electrode holder of acquisition being converted to digital signal by analog signal, and the current digital of generation is believed
Number it is transmitted to the electrode holder processor；
The output end of the electrode holder processor is electrically connected with the input terminal of the data acquisition controller；The electrode holder processing
Device is used to the voltage digital signal and the current digital signal being transmitted to the data acquisition controller.
Optionally, the data acquisition controller specifically includes: the first GPS module, baroceptor, temperature and humidity sensing
Device, vibrating sensor, transmission module and data processor；
The output end of first GPS module is electrically connected with the input terminal of the data processor, first GPS module
For obtaining the location information of the data acquisition controller；
The output end of the baroceptor is electrically connected with the input terminal of the data processor；The baroceptor is used
Pressure information around the acquisition data acquisition controller；
The output end of the Temperature Humidity Sensor is electrically connected with the input terminal of the data processor, the temperature and humidity sensing
Device is used to obtain the temperature and humidity information around the welding machine；
The output end of the vibrating sensor is electrically connected with the input terminal of the data processor, and the vibrating sensor is used
Vibration information when obtaining welding machine operation；
The input end communication that the output end of the data processor passes through the transmission module and the data management system
Connection, the data processor are used to that all data informations of input to be summarized, parsed and be coordinated and will be after coordinations
Data information transfer is to the data management system.
Optionally, the transmission module specifically includes: the first RS-485 bus, the first CAN bus, first movement communicate skill
Art unit, the first Zigbee unit and the first Wi-Fi unit；
One end of the first RS-485 bus is electrically connected with the electrode holder collector, the first RS-485 bus it is another
One end is electrically connected with the data processor；The first RS-485 bus is for carrying out the electrode holder collector and the data
Data transmission between processor；
One end of first CAN bus is electrically connected with the engine and the inverter respectively, the first CAN
The other end of bus is electrically connected with the data processor；First CAN bus is for carrying out the engine and the number
According to the data transmission between processor and the data transmission between the inverter and the data processor；
The first movement communication technology unit, the first Zigbee unit and the first Wi-Fi unit are used to
Carry out the data transmission between the data processor and the data management system.
Optionally, the data management system specifically includes: the second mobile communication technology unit；The construction subsystem tool
Body includes: third mobile communication technology unit；
The second mobile communication technology unit is mobile logical with the first movement communication technology unit, the third respectively
Letter technical unit is communicatively coupled.
Optionally, the baroceptor and the data processor pass through serial peripheral interface bus communication connection；
The Temperature Humidity Sensor is connect with the data processor by the first I2C bus communication；
The vibrating sensor is connect with the data processor by the 2nd I2C bus communication.
Optionally, the construction subsystem further include: the 2nd Wi-Fi unit；
The data acquisition controller is connect by the first Wi-Fi unit with the 2nd Wi-Fi unit communications.
Optionally, the data management system includes:
Welder data acquisition module, for obtaining the welder data by the electrode holder collector；The welder data
It include: the voltage and current of the electrode holder；
Data acquisition controller module, for passing through the data acquisition controller acquisition engine data and described
Inverter data, and obtain the welder data；
Construction data acquisition module, for acquiring the construction data by the construction subsystem；
Data memory module, for the database by acquired data storage to the data management system；The acquisition number
According to including: the engine data, the inverter data, the welder data and the construction data；
Judgment module, for acquiring data and the process data in the welding procedure library of the data management system for described
It is compared, judges whether the acquisition data exceed the process data range, obtain judging result；When the judging result
When to be, alarm command is sent to alarm module；When the judging result is no, return instruction is sent to return module；
Alarm module is alarmed for receiving the alarm command, and according to the alarm command；
Return module for receiving the return instruction, and returns to the welder data according to the return instruction and acquires
Module.
Optionally, the data management system further include:
Upgraded module is upgraded for remotely controlling the welder data monitoring system.
The specific embodiment provided according to the present invention, the invention discloses following technical effects: the invention discloses one kind
Welder data monitoring system, comprising: data collection system and data management system, data collection system include: electrode holder collector,
Data acquisition controller and construction subsystem；Electrode holder collector is used to acquire the voltage and current of electrode holder；Data acquisition controller
For acquiring engine data, inverter data and electrode holder collector data, and by engine data, inverter data and
Electrode holder collector data are transmitted to data management system；Construction subsystem transmits construction data for obtaining construction data
To data management system；Data management system is used for
No alarm.The welder data monitoring system acquires the voltage and current of electrode holder by electrode holder collector, and data acquisition controller is adopted
Collect engine data and inverter data, construction subsystem acquires construction data, and the data of acquisition are uploaded to data pipe
Reason system convenient for welding machine is managed and is repaired by data management system, while can also find in time whether welder surpasses
Processing range welding.The acquisition of construction data can be convenient welder flexibly using welding machine, and data management system can be with
Construction technology, welder, welding machine and welding object are associated by construction subsystem, analyzed convenient for data.Pass through welding machine number
Welding process is acquired according to monitoring system and to welding equipment running status analysis, meet the needs of each welding field,
Simultaneously can also using internet+, the informationization technologies such as Internet of Things and big data；Pass through the acquisition to welding equipment operating data
With applied analysis, demander's information is obtained, provides foundation to promote welding product quality.
Detailed description of the invention
It in order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, below will be to institute in embodiment
Attached drawing to be used is needed to be briefly described, it should be apparent that, the accompanying drawings in the following description is only some implementations of the invention
Example, for those of ordinary skill in the art, without any creative labor, can also be according to these attached drawings
Obtain other attached drawings.
Fig. 1 is the structure chart of welder data of embodiment of the present invention monitoring system；
Fig. 2 is the structure chart of electrode holder of embodiment of the present invention collector；
Fig. 3 is the structure chart of data acquisition controller of the embodiment of the present invention.
Wherein, 1, data management system；2, electrode holder collector；3, data acquisition controller；4, construction subsystem；5, it welds
?；6, voltage collecting device；7, the first analog-digital converter；8, current collecting device；9, the second analog-digital converter；10, at electrode holder
Manage device；11, engine；12, inverter；13, the first GPS module；14, baroceptor；15, Temperature Humidity Sensor；16, it shakes
Dynamic sensor；17, transmission module；18, data processor；19, the first RS-485 bus；20, the first CAN bus；21, it first moves
Dynamic communication technology unit；22, the first Zigbee unit；23, the first Wi-Fi unit.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, with reference to the accompanying drawing and specific real
Applying mode, the present invention is described in further detail.
The present embodiment provides a kind of welder data monitoring device, Fig. 1 is welder data of embodiment of the present invention monitoring system
Structure chart.Referring to Fig. 1, a kind of welder data monitoring system, comprising: data collection system and data management system 1.Data acquisition
System includes: electrode holder collector 2, data acquisition controller 3 and construction subsystem 4.
Electrode holder collector 2 is installed on the electrode holder 5 of welding machine, and electrode holder collector 2 and 3 both-way communication of data acquisition controller connect
It connects；Electrode holder collector 2 is the voltage and current of electrode holder 5 for acquiring electrode holder data, electrode holder data.Electrode holder 5 is the power supply of welding machine
Output end, the quantity of electrode holder 5 can be it is multiple, an electrode holder collector 2 is respectively mounted on each electrode holder 5.
Fig. 2 is the structure chart of electrode holder of embodiment of the present invention collector.Referring to fig. 2, electrode holder collector 2 specifically includes: voltage
Acquisition device 6, the first analog-digital converter 7, current collecting device 8, the second analog-digital converter 9 and electrode holder processor 10.
Voltage collecting device 6 is installed on electrode holder 5, and the output end of voltage collecting device 6 is defeated with the first analog-digital converter 7
Enter end electrical connection；Voltage collecting device 6 is used to acquire the voltage of electrode holder 5.
The output end of first analog-digital converter 7 is electrically connected with the input terminal of electrode holder processor 10；First analog-digital converter 7 is used
In the voltage of the electrode holder 5 of acquisition is converted to digital signal by analog signal, and the voltage digital signal of generation is transmitted to weldering
Processor 10.First analog-digital converter 7 passes through the 3rd I2C bus and 10 communication connection of electrode holder processor.
Current collecting device 8 is installed on electrode holder 5, and the output end of current collecting device 8 is defeated with the second analog-digital converter 9
Enter end electrical connection；Current collecting device 8 is used to acquire the electric current of electrode holder 5.
The output end of second analog-digital converter 9 is electrically connected with the input terminal of electrode holder processor 10；Second analog-digital converter 9 is used
In the electric current of the electrode holder 5 of acquisition is converted to digital signal by analog signal, and the current digital signal of generation is transmitted to weldering
Processor 10.Second analog-digital converter 9 passes through the 4th I2C bus and 10 communication connection of electrode holder processor.
Electrode holder processor 10 is connect with 3 both-way communication of data acquisition controller；Electrode holder processor 10 is used for voltage digital
Signal and current digital signal are transmitted to data acquisition controller 3.Electrode holder processor 10 uses STM32F107 chip.
Electrode holder collector 2 further include: the 2nd RS-485 bus, electrode holder processor 10 pass through the 2nd RS-485 bus and data
3 communication connection of acquisition controller.2nd RS-485 bus passes through universal asynchronous receiving-transmitting transmitter (Universal
Asynchronous Receiver Transmitter, UART) it is connect with electrode holder processor 10.
By voltage collecting device 6 and current collecting device 8, acquisition monitors 5 electric current of electrode holder and electricity to electrode holder collector 2 in real time
Press information；First analog-digital converter 7 acquires current data, 9 collection voltages data of the second analog-digital converter；First analog-digital converter
7 and second analog-digital converter 9 respectively by current data and voltage data by the 3rd I2C bus and the 4th I2C bus transfer extremely
Current data and voltage data are sent data to number by the 2nd RS-485 bus by electrode holder processor 10, electrode holder processor 10
According to acquisition controller 3.
Data acquisition controller 3 also respectively with the engine of welding machine 11, the inverter 12 of welding machine and data management system 1
Both-way communication connection；Data acquisition controller 3 is used to acquire 2 data of engine data, inverter data and electrode holder collector,
And engine data, inverter data and 2 data of electrode holder collector are transmitted to data management system 1.Data acquisition control
Device 3 is installed in welding machine.
Fig. 3 is the structure chart of data acquisition controller of the embodiment of the present invention.Referring to Fig. 3, data acquisition controller 3 is specifically wrapped
It includes: at the first GPS module 13, baroceptor 14, Temperature Humidity Sensor 15, vibrating sensor 16, transmission module 17 and data
Manage device 18.
The output end of the first GPS (Global Positioning System, global positioning system) module and data processing
The input terminal of device 18 is electrically connected, and the first GPS module 13 is used to obtain the location information of data acquisition controller 3.First GPS module
13 pass through universal asynchronous receiving-transmitting transmitter (Universal Asynchronous ReceiverTransmitter, UART) and number
It is connected according to processor 18.
The output end of baroceptor 14 is electrically connected with the input terminal of data processor 18；Baroceptor 14 is for obtaining
Pressure information around data acquisition controller 3.Baroceptor 14 and data processor 18 pass through Serial Peripheral Interface (SPI)
The connection of (Serial Peripheral Interface, SPI) bus communication.
The output end of Temperature Humidity Sensor 15 is electrically connected with the input terminal of data processor 18, and Temperature Humidity Sensor 15 is used for
Obtain the temperature and humidity information around welding machine.Temperature Humidity Sensor 15 is connect with data processor 18 by the first I2C bus communication.
The output end of vibrating sensor 16 is electrically connected with the input terminal of data processor 18, and vibrating sensor 16 is for obtaining
Vibration information when welding machine is run.Vibrating sensor 16 is connect with data processor 18 by the 2nd I2C bus communication.
Transmission module 17 specifically includes: the first RS-485 bus 19, the first CAN bus 20, first movement communication technology list
First 21, the first Zigbee unit 22 and the first Wi-Fi unit 23.
One end of first RS-485 bus 19 is electrically connected with electrode holder collector 2, the other end of the first RS-485 bus 19 with
Data processor 18 is electrically connected；First RS-485 bus 19 carries out at electrode holder collector 2 and data for realizing RS-485 communication
Manage the data transmission between device 18.Data acquisition controller 3 obtains what electrode holder collector 2 acquired by the first RS-485 bus 19
Electrode holder data.First RS-485 bus 19 is connect by UART with data processor 18.
One end of the first CAN (Controller Area Network, controller local area network) bus 20 respectively with start
Machine 11 and inverter 12 are electrically connected, and the other end of the first CAN bus 20 is electrically connected with data processor 18；First CAN bus
20 for carry out data transmission between engine 11 and data processor 18 and inverter 12 and data processor 18 it
Between data transmission.Data acquisition controller 3 obtains the data of engine 11 and inverter 12 by the first CAN bus 20.
First movement communication technology unit 21 is for realizing mobile communication technology communication；First movement communication technology unit 21
It is connect by universal serial bus (Universal Serial Bus, USB) and UART with data processor 18.First movement is logical
Believe that technical unit includes: second generation mobile communication system (2G), 3-G (Generation Three mobile communication system) (3G), forth generation mobile communication system
Unite (4G) and the 5th Generation Mobile Communication System (5G) etc..
First Zigbee (ZigBee protocol) unit 22 is for realizing ZigBee communication；First Zigbee unit 22 passes through UART
It is connect with data processor 18.
First Wi-Fi (wireless network) unit 23 is for realizing Wi-Fi communication；First Wi-Fi unit 23 passes through multimedia card
(Mutimedia Card, MMC) is connect with data processor 18.First movement communication technology unit 21, the first Zigbee unit
22 and the first the data that are used to carry out between data processor 18 and data management system 1 of Wi-Fi unit 23 transmit.
Data processor 18 is connect by transmission module 17 with 1 both-way communication of data management system, and data processor 18 is used
Summarized, parsed and coordinated in all data informations of input, and by the data information transfer after coordination to data pipe
Reason system 1.Data processor 18 uses am3352 chip.Data processor 18 further includes real time clock unit, real-time clock list
Member can provide real-time time.
Construction subsystem 4 is connect with 1 both-way communication of data management system；Construction subsystem 4 is used to obtain construction data, and
Construction data is transmitted to data management system 1.Construction data includes: the welding machine model of welder's operation, current construction site, weldering
Connect the data such as object information, welder's data and the detailed welding procedure of each weld bond.Subsystem 4 of constructing is by the use data of welder
The welding machine terminal configuration integrated, can be convenient all kinds of welding machine quickly networkings.Construction subsystem 4 may be implemented to acquire data
Function is arranged in the network configuration and basic information of controller 3；Simultaneously according to butt welding machine operation environment the considerations of, weldering can also be provided
Machine repairs the convenient functions easy to repair such as work order.Welding object information includes: the number of welding object, pipeline number, material, straight
Diameter and wall thickness etc..Welder's data include: number, name, unit, teams and groups and the contact method of welder.
Construction subsystem 4 specifically includes: the 2nd Wi-Fi unit.Data acquisition controller 3 passes through the first Wi-Fi unit 23
It is connect with the 2nd Wi-Fi unit communications.Construction subsystem 4 further include: third mobile communication technology unit.Third mobile communication skill
Art unit includes: second generation mobile communication system (2G), 3-G (Generation Three mobile communication system) (3G), forth generation mobile communication system
(4G) and the 5th Generation Mobile Communication System (5G) etc..
Data management system 1 is used to judge whether to report according to the data that data acquisition controller 3 and construction subsystem 4 transmit
It is alert.
Data management system 1 specifically includes: the second mobile communication technology unit, the 2nd Zigbee unit, the 3rd Wi-Fi are mono-
Member and the second GPS module.
Second mobile communication technology unit respectively with first movement communication technology unit 21, third mobile communication technology unit
It is communicatively coupled.2nd Zigbee unit is communicatively coupled with the first Zigbee unit 22.3rd Wi-Fi unit and first
Wi-Fi unit 23 is communicatively coupled.Data management system 1 passes through the second mobile communication technology unit or the 2nd Zigbee unit
The 3rd Wi-Fi unit to data acquisition controller 3 obtain acquisition data or transmission storing data.Second mobile communication technology list
Member include: second generation mobile communication system (2G), 3-G (Generation Three mobile communication system) (3G), forth generation mobile communication system (4G) and
5th Generation Mobile Communication System (5G) etc..
Second GPS module is used to obtain the location information of the first GPS module 13, and is shown on map according to location information
The position of welding machine and record position information.
Data management system further include:
Welder data acquisition module, for obtaining welder data by electrode holder collector.
Data acquisition controller module, for acquiring engine data and inverter number by data acquisition controller
According to, and obtain welder data.
Construction data acquisition module, for acquiring construction data by construction subsystem.
Data memory module, for by the database of acquired data storage to data management system；Acquisition data include: hair
Motivation data, inverter data, welder data and construction data.
Judgment module, for comparing the process data in the welding procedure library for acquiring data and data management system
Compared with, judge acquire data whether exceed process data range, obtain judging result；When the judgment result is yes, alarm is sent to refer to
It enables to alarm module；When the judgment result is no, return instruction is sent to return module.It will acquisition data and data management system
Welding procedure library in process data be compared, judge acquire data whether exceed process data range, obtain judgement knot
Fruit specifically: according to the data of welder data acquisition module by welding machine number and time, search the technique in welding procedure library
Corresponding welding machine number and match time in specification sheet, by the voltage and current of welder data acquisition module and technological specification table
In electric current section and voltage range comparison, judge acquire data whether exceed process data range, obtain judging result.Exceed
Electric current section and voltage range indicate that judging result is yes.Judgment module can also be used in the over range for counting stipulated time internal welding machine
Weld duration and number.
Alarm module is alarmed for receiving alarm command, and according to alarm command.
Return module returns to welder data acquisition module for receiving return instruction, and according to return instruction.
Data management system further include:
Location information management module, for recording and showing the data in the second GPS module.
Device management module, for obtaining and recording welding machine model, customer information, welding machine position, welding machine responsible person, welding machine
Account report, and association welder data.
Data monitoring and statistical module, for checking the electric current of welding machine and the fluctuation situation of voltage when welder welds, and
Count welding machine rate of load condensate, welding machine no-load ratio and welding machine vacancy rate, and the welding machine service condition of statistics different location.
Welding procedure library includes: technique number, each layer of welding bead electric current, each layer of welding bead voltage, technological specification table and behaviour
Make the technological parameters such as regulation.
Data management system further include:
Upgraded module is upgraded for remotely controlling welder data monitoring system.Upgraded module specifically: receive cloud
Upgrade command, according to upgrade command control welder data monitoring system upgraded.
The welder data of the present embodiment welder data monitoring device monitors process are as follows:
(1) electrode holder collector acquires welder data.
(2) data acquisition controller acquires engine data and inverter data by the first CAN bus, passes through first
RS-485 bus acquires electrode holder data.
(3) data acquisition controller is parsed and is coordinated to the data of acquisition, the data after being coordinated.
(4) data after coordination are uploaded to data management system by transmission module by data acquisition controller.
(5) construction subsystem obtains construction data.Construction data includes whole construction technology data.
(6) technique needed for construction subsystem inquires weld bond automatically according to the construction data of acquisition.Welder can check work
Skill and selection welding bead carry out constructing operation, and at the end of welding, construction subsystem obtains current construction data.Current construction number
According to construction technology data when being welded for welder.
(7) construction data and current construction data that construction subsystem will acquire are uploaded to data management system.
(8) data management system is managed the data of receiving, analyzes and stores.Be managed to data includes: pair
The management of welding machine location information and management to welder equipment.Carrying out analysis to data includes: that data are monitored and are counted,
And judge whether data are abnormal.
(9) it alarms when judging data exception, and abnormal data is counted.
(10) data after being managed, analyze and storing are passed through mobile communication technology or Wi-Fi by data management system
Or the network transmissions mode such as Zigbee, send data to the interface server of data management system, server is by the number of receiving
According to storing to database.
Welder data monitors process and is uploaded to number in (7) construction data that will acquire of construction subsystem and current construction data
According to management system, later further include:
Data acquisition controller is connect by the first Wi-Fi unit with construction subsystem, to the data in construction subsystem
It is configured and is backed up.
The welder data monitoring device of the present embodiment acquires electrode holder, inverter by bus interface such as RS-485 and CAN
It is comprehensive with data, the information of acquisition such as engine；Data-interface is abundant, has mainstream data coffret, can be by mobile logical
Letter technology, Zigbee and Wi-Fi upload data.
The welder data monitoring device of the present embodiment is acquired construction data by subsystem of constructing, and makes welder can be with
Convenient, flexible uses welding machine, and can be closed construction technology, welder, welding machine and welding object by construction subsystem
Connection, analyzes data management system to data.
The welder data monitoring device of the present embodiment is also configured with welding procedure library, can compare construction data in real time, to super
The data of range carry out early warning.
Used herein a specific example illustrates the principle and implementation of the invention, and above embodiments are said
It is bright to be merely used to help understand method and its core concept of the invention；At the same time, for those skilled in the art, foundation
Thought of the invention, there will be changes in the specific implementation manner and application range.In conclusion the content of the present specification is not
It is interpreted as limitation of the present invention.
Claims (9)
1. a kind of welder data monitoring system characterized by comprising data collection system and data management system, the number
It include: electrode holder collector, data acquisition controller and construction subsystem according to acquisition system；
The electrode holder collector is installed on the electrode holder of welding machine, the electrode holder collector and the data acquisition controller two-way
News connection；The electrode holder collector is used to acquire the voltage and current of the electrode holder；
The data acquisition controller also inverter and the data pipe with the engine of the welding machine, the welding machine respectively
The connection of reason system both-way communication；The data acquisition controller is for acquiring the engine data, the inverter data
With the electrode holder collector data, and by the engine data, the inverter data and the electrode holder collector data
It is transmitted to the data management system；
The construction subsystem is connect with the data management system both-way communication；The construction subsystem is for obtaining construction number
According to, and the construction data is transmitted to the data management system；
The data management system is used to be judged according to the data of the data acquisition controller and the construction subsystem transmission
Whether alarm.
2. welder data monitoring system according to claim 1, which is characterized in that the electrode holder collector specifically includes:
Voltage collecting device, the first analog-digital converter, current collecting device, the second analog-digital converter and electrode holder processor；
The voltage collecting device is installed on the electrode holder, and the output end of the voltage collecting device and first modulus turn
The input terminal of parallel operation is electrically connected；The voltage collecting device is used to acquire the voltage of the electrode holder；
The output end of first analog-digital converter is electrically connected with the input terminal of the electrode holder processor；First analog-to-digital conversion
Device is used to the voltage of the electrode holder of acquisition being converted to digital signal by analog signal, and the voltage digital signal of generation is passed
Transport to the electrode holder processor；
The current collecting device is installed on the electrode holder, and the output end of the current collecting device and second modulus turn
The input terminal of parallel operation is electrically connected；The current collecting device is used to acquire the electric current of the electrode holder；
The output end of second analog-digital converter is electrically connected with the input terminal of the electrode holder processor；Second analog-to-digital conversion
Device is used to the electric current of the electrode holder of acquisition being converted to digital signal by analog signal, and the current digital signal of generation is passed
Transport to the electrode holder processor；
The output end of the electrode holder processor is electrically connected with the input terminal of the data acquisition controller；The electrode holder processor is used
In the voltage digital signal and the current digital signal are transmitted to the data acquisition controller.
3. welder data monitoring system according to claim 2, which is characterized in that the data acquisition controller specifically wraps
It includes: the first GPS module, baroceptor, Temperature Humidity Sensor, vibrating sensor, transmission module and data processor；
The output end of first GPS module is electrically connected with the input terminal of the data processor, and first GPS module is used for
Obtain the location information of the data acquisition controller；
The output end of the baroceptor is electrically connected with the input terminal of the data processor；The baroceptor is for obtaining
Take the pressure information around the data acquisition controller；
The output end of the Temperature Humidity Sensor is electrically connected with the input terminal of the data processor, and the Temperature Humidity Sensor is used
Temperature and humidity information around the acquisition welding machine；
The output end of the vibrating sensor is electrically connected with the input terminal of the data processor, and the vibrating sensor is for obtaining
The vibration information when welding machine being taken to run；
The output end of the data processor by the input terminal communication connection of the transmission module and the data management system,
The data processor is used to that all data informations of input to be summarized, parsed and be coordinated and believe the data after coordination
Breath is transmitted to the data management system.
4. welder data monitoring system according to claim 3, which is characterized in that the transmission module specifically includes: the
One RS-485 bus, the first CAN bus, first movement communication technology unit, the first Zigbee unit and the first Wi-Fi unit；
One end of the first RS-485 bus is electrically connected with the electrode holder collector, the other end of the first RS-485 bus
It is electrically connected with the data processor；The first RS-485 bus is for carrying out the electrode holder collector and the data processing
Data transmission between device；
One end of first CAN bus is electrically connected with the engine and the inverter respectively, first CAN bus
The other end be electrically connected with the data processor；First CAN bus is for carrying out at the engine and the data
Manage the data transmission between device and the data transmission between the inverter and the data processor；
The first movement communication technology unit, the first Zigbee unit and the first Wi-Fi unit are used to carry out
Data transmission between the data processor and the data management system.
5. welder data monitoring system according to claim 4, which is characterized in that the data management system is specifically wrapped
It includes: the second mobile communication technology unit；The construction subsystem specifically includes: third mobile communication technology unit；
The second mobile communication technology unit respectively with the first movement communication technology unit, the third mobile communication skill
Art unit is communicatively coupled.
6. welder data monitoring system according to claim 3, which is characterized in that the baroceptor and the data
Processor passes through serial peripheral interface bus communication connection；
The Temperature Humidity Sensor is connect with the data processor by the first I2C bus communication；
The vibrating sensor is connect with the data processor by the 2nd I2C bus communication.
7. welder data monitoring system according to claim 5, which is characterized in that the construction subsystem further include: the
Two Wi-Fi units；
The data acquisition controller is connect by the first Wi-Fi unit with the 2nd Wi-Fi unit communications.
8. welder data monitoring system according to claim 5, which is characterized in that the data management system includes:
Welder data acquisition module, for obtaining the welder data by the electrode holder collector；The welder data includes:
The voltage and current of the electrode holder；
Data acquisition controller module, for acquiring the engine data and the inversion by the data acquisition controller
Power data, and obtain the welder data；
Construction data acquisition module, for acquiring the construction data by the construction subsystem；
Data memory module, for the database by acquired data storage to the data management system；The acquisition data packet
It includes: the engine data, the inverter data, the welder data and the construction data；
Judgment module, for carrying out the process data in the welding procedure library of the acquisition data and the data management system
Compare, judge whether the acquisition data exceed the process data range, obtains judging result；When the judging result is yes
When, alarm command is sent to alarm module；When the judging result is no, return instruction is sent to return module；
Alarm module is alarmed for receiving the alarm command, and according to the alarm command；
Return module returns to the welder data acquisition module for receiving the return instruction, and according to the return instruction.
9. welder data monitoring system according to claim 8, which is characterized in that the data management system further include:
Upgraded module is upgraded for remotely controlling the welder data monitoring system.
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| CN201910583240.1A CN110149417A (en) | 2019-07-01 | 2019-07-01 | A kind of welder data monitoring system |
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| CN201910583240.1A CN110149417A (en) | 2019-07-01 | 2019-07-01 | A kind of welder data monitoring system |
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| CN105562887A (en) * | 2014-10-27 | 2016-05-11 | 西安扩力机电科技有限公司 | Wireless control method for underwater welding |
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| CN109732251A (en) * | 2019-03-19 | 2019-05-10 | 厦门市思芯微科技有限公司 | A kind of Intelligent welding system and operation method |
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| CN105562887A (en) * | 2014-10-27 | 2016-05-11 | 西安扩力机电科技有限公司 | Wireless control method for underwater welding |
| CN105345247A (en) * | 2015-11-19 | 2016-02-24 | 广州亨龙智能装备股份有限公司 | On-line monitoring system for welding quality of electric resistance welding machine |
| CN108436232A (en) * | 2018-05-04 | 2018-08-24 | 成都熊谷加世电器有限公司 | A kind of remote monitoring and diagnostic system based on interior weldering |
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Application publication date: 20190820 |