CN216910899U

CN216910899U - Baking system

Info

Publication number: CN216910899U
Application number: CN202220233241.0U
Authority: CN
Inventors: 杨帆; 刘建强; 陶洪波
Original assignee: Shenzhen Tongyifang Optoelectronic Technology Co ltd
Current assignee: Shenzhen Tongyifang Optoelectronic Technology Co ltd
Priority date: 2022-01-27
Filing date: 2022-01-27
Publication date: 2022-07-08
Anticipated expiration: 2032-01-27

Abstract

The application discloses a baking system, which belongs to the technical field of processing of lighting instruments and comprises a weighing device, wherein the weighing device is used for weighing a material containing tray; the material containing tray is used for receiving the material to be baked after being processed by the dispensing equipment; one end of the conveying belt is close to the weighing device, and the conveying belt is used for conveying the material containing disc on the weighing device to the other end; the other end of the conveying belt is communicated with the baking device, and the baking device is used for baking the material containing disc conveyed by the conveying belt. Whether the material containing disc is filled with the materials to be baked is judged through the weighing device, the conveying belt is triggered to convey the material containing disc to the baking device when the material containing disc is filled with the materials to be baked, the baking device is used for baking the materials to be baked for a preset time, the automation from the glue dispensing completion of the glue dispensing equipment to the baking overall process is realized, and the production efficiency and the production safety are further improved.

Description

Baking system

Technical Field

The application relates to the technical field of lighting apparatus processing, in particular to a baking system.

Background

When the LED is packaged, the LED generally needs to be baked for processing, and in the related art, the material to be baked is generally manually sent to an oven or a reflow oven, and then manually taken out after the predicted baking time is up; the mode requires strict monitoring time of an operator, so that the production efficiency is low, and due to manual operation, certain safety risk exists, so that a system for automatically baking the LED lamp is urgently needed.

SUMMERY OF THE UTILITY MODEL

The present application is directed to solving at least one of the problems in the prior art. Therefore, the baking system is provided, and the production efficiency and the production safety are improved.

A baking system according to an embodiment of the present application, the baking system comprising:

the weighing device is used for weighing the material containing disc; the material containing tray is used for receiving the material to be baked after being processed by the dispensing equipment;

one end of the conveying belt is close to the weighing device, and the conveying belt is used for conveying the material containing disc on the weighing device to the other end;

the other end of the conveying belt is communicated with the baking device, and the baking device is used for baking the materials to be baked on the containing tray conveyed by the conveying belt.

According to the above embodiment of the present application, at least the following advantages are provided: whether the material containing disc is filled with the materials to be baked is judged through the weighing device, the conveying belt is triggered to convey the material containing disc to the baking device when the material containing disc is filled with the materials to be baked, the baking device is used for baking the materials to be baked for a preset time, the automation from the glue dispensing completion of the glue dispensing equipment to the baking overall process is realized, and the production efficiency and the production safety are further improved.

According to some embodiments of the present application, the baking system further comprises a sensing device disposed at a feeding port of the baking device.

According to some embodiments of the application, the baking system further comprises a timing device, and the timing device is used for counting the baking time of the materials to be baked on the containing tray.

According to some embodiments of the application, the baking system further comprises a discharging device, and the discharging device is used for outputting the baked material containing tray from the baking device.

According to some embodiments of the application, baking system still includes toasts and puts the thing platform, toast put the thing platform with discharging device's output intercommunication.

According to some embodiments of the application, the conveyor belt is a roller conveyor belt.

Additional aspects and advantages of the present application will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the present application.

Drawings

The above and/or additional aspects and advantages of the present application will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:

fig. 1 is a schematic top view of a baking system according to an embodiment of the present application.

Reference numerals:

the device comprises a conveyer belt 100, a baking device 200, a discharging device 300, a baking object placing table 400, a dispensing device 500, a material containing tray 600 and a material to be baked 610.

Detailed Description

Reference will now be made in detail to embodiments of the present application, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present application and are not to be construed as limiting the present application.

In the description of the present application, it should be understood that the positional descriptions referred to, for example, the directions or positional relationships indicated by upper, lower, front, rear, left, right, etc., are based on the directions or positional relationships shown in the drawings, and are only for convenience of description and simplification of the description, but do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and thus, should not be construed as limiting the present application. If any, the first and second are described only for the purpose of distinguishing technical features, and are not to be understood as indicating or indicating relative importance in time or implicitly indicating the number of indicated counting features or implicitly indicating the precedence of the indicated technical features.

In the description of the present application, unless otherwise expressly limited, terms such as set, mounted, connected and the like should be construed broadly, and those skilled in the art can reasonably determine the specific meaning of the terms in the present application by combining the detailed contents of the technical solutions.

Referring to the drawings, an embodiment as shown in fig. 1, a baking system according to an embodiment of the present application includes:

the weighing device is used for weighing the material containing disc 600; the material containing tray 600 is used for receiving the material 610 to be baked after being processed by the glue dispensing equipment 500;

one end of the conveying belt 100 is close to the weighing device, and the conveying belt 100 is used for conveying the material containing tray 600 on the weighing device to the other end;

the other end of the conveyer belt 100 is communicated with the baking device 200, and the baking device 200 is used for baking the materials 610 to be baked on the material containing tray 600 conveyed by the conveyer belt 100.

Therefore, whether the material containing disc 600 contains the material 610 to be baked is judged through the weighing device, the conveying belt 100 is triggered to convey the material containing disc 600 to the baking device 200 when the material 610 to be baked exists in the material containing disc 600, the baking device 200 performs baking for the material 610 to be baked for a preset time, automation of the whole process from glue dispensing completion of the glue dispensing equipment 500 to baking is achieved, and production efficiency and production safety are improved.

It should be noted that, referring to the embodiment shown in fig. 1, the weighing device is disposed near the dispensing device 500 and located at one end of the conveyor belt 100, the dispensing device 500 loads the material with crystals fixed or with glue dispensed into the material containing tray 600, the weighing device starts weighing, taking the weight of the material containing tray 600 as an example of 300g, when the weighing device detects that the weight exceeds 310g (wherein, the material with crystals fixed or with glue dispensed is usually greater than 30 g/piece), the conveyor belt 100 is triggered to operate, and the material containing tray 600 is conveyed into the baking device 200.

The baking apparatus 200 may be a baking device such as an oven or a reflow oven.

It should be noted that, in some embodiments, when the weighing device detects that the weight exceeds the preset weight, the tray 600 on the weighing device is pushed onto the conveying belt 100 by the pushing block on one side. In other embodiments, the weighing device can move up and down, and when the weighing device moves up to weigh the material containing tray 600, the weighing device moves down to abut the material containing tray 600 against one end of the conveying belt 100, so that the material containing tray 600 is conveyed under the action of the conveying belt 100. It should be noted that the present application is not limited to how the tray 600 on the weighing device reaches the end of the conveyor belt 100.

It should be noted that, in some embodiments, the toasting system includes a control unit (e.g., PLC) which is connected to the weighing device, the conveyor belt 100 and the toasting device 200, respectively, so as to control the start time of each component. In other embodiments, the weighing device may be communicatively connected to the conveyor belt 100 to control the start and stop of the conveyor belt 100, and the conveyor belt 100 may be communicatively connected to the toasting device 200 to control the start of the toasting device 200. The automatic conveying and the automatic baking of the material containing disc 600 can be realized through the above modes.

The roasting apparatus 200 is provided with a discharging device 300 for discharging the roasted material tray 600. In other embodiments, the conveyor belt 100 passes through the baking device 200, thereby achieving automatic blanking after baking is completed.

It should be noted that, this application has reduced manual operation's link, can promote production efficiency problem, can be accurate prevent slow-witted, is applied to the solid brilliant process and the some process of gluing of LED encapsulation simultaneously.

It can be understood that, referring to fig. 1, the toasting system further comprises a sensing device, which is disposed at the feeding port of the toasting device 200.

It should be noted that the sensing device can be a unique sensor or an electronic switch, and the sensing device senses that the material containing tray 600 is close to the material inlet of the baking device 200, and controls the baking device 200 to open the door, so that the material containing tray 600 is conveyed into the baking device 200.

It can be understood that, referring to fig. 1, the baking system further includes a timing device for counting the baking time of the material 610 to be baked on the tray 600.

It should be noted that the timing device may be a timer embedded in the toasting device 200, or an external timer, and the timer may be in direct communication with the toasting device 200 to control the opening of the door of the toasting device 200, or in indirect communication with the toasting device 200 to control the discharging time of the toasting device 200 according to the toasting time counted by the timing device through the control unit.

It can be understood that the toasting system further comprises an outfeed device 300, the outfeed device 300 being adapted to output the toasted serving tray 600 from the toasting device 200.

It should be noted that the discharging device 300 can be a conveyor belt, one end of which is connected to the baking device 200, and when the baking is completed, the conveyor belt is started to output the baking.

It can be understood that, referring to fig. 1, the baking system further includes a baking stage 400, and the baking stage 400 is communicated with the output end of the discharging device 300.

It should be noted that the baking rack 400 is used for storing a plurality of material trays 600, so as to save the time for recovering the material trays 600.

It will be appreciated that the conveyor belt 100 is a roller conveyor belt 100.

It should be noted that, referring to the embodiment shown in fig. 1, the roller conveyer belt 100 is set to be arc-shaped, and the time of the material containing tray 600 on the conveyer belt 100 can be prolonged and the occupied area can be saved by setting the arc-shaped, so that the dispensing and baking of the dispensing equipment 500 can be matched with each other, and the execution efficiency is not affected each other.

It should be noted that, referring to the embodiment shown in fig. 1, a plurality of baking devices 200 may be provided, and a plurality of baking devices 200 may work simultaneously, so that the conveyor belt 100 passes through each baking device 200 by adjusting the direction of the conveyor belt 100, thereby implementing a plurality of baking devices simultaneously.

Note that the arrows in the embodiment shown in fig. 1 indicate the conveying direction.

In the description herein, reference to the description of the terms "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

While embodiments of the present application have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the application, the scope of which is defined by the claims and their equivalents.

The embodiments of the present application have been described in detail with reference to the drawings, but the present application is not limited to the embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present application.

Claims

1. A baking system, comprising:

a weighing device for weighing the material containing tray (600); the material containing tray (600) is used for containing the material (610) to be baked after being processed by the glue dispensing equipment (500);

the conveying belt (100), one end of the conveying belt (100) is close to the weighing device, and the conveying belt (100) is used for conveying the material containing tray (600) on the weighing device to the other end;

the other end of the conveying belt (100) is communicated with the baking device (200), and the baking device (200) is used for baking the materials (610) to be baked on the material containing tray (600) conveyed by the conveying belt (100).

2. The baking system of claim 1,

the induction device is arranged at a feeding port of the baking device (200).

3. The baking system of claim 1,

the timing device is used for counting the baking time of the materials (610) to be baked on the material containing disc (600).

4. The baking system of claim 1, further comprising:

the discharging device (300), the discharging device (300) is used for outputting the baked material containing tray (600) from the baking device (200).

5. The baking system of claim 4, further comprising:

the baking and placing table (400) is communicated with the output end of the discharging device (300).

6. The baking system of claim 1,

the conveyor belt (100) is a roller conveyor belt (100).