CN216909184U - Fruit juice atomizing and concentrating device improved by using high-temperature instantaneous sterilizer - Google Patents
Fruit juice atomizing and concentrating device improved by using high-temperature instantaneous sterilizer Download PDFInfo
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- CN216909184U CN216909184U CN202220605124.2U CN202220605124U CN216909184U CN 216909184 U CN216909184 U CN 216909184U CN 202220605124 U CN202220605124 U CN 202220605124U CN 216909184 U CN216909184 U CN 216909184U
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Abstract
The utility model discloses a fruit juice atomization concentration device improved by using a high-temperature instantaneous sterilizer, which comprises a fruit juice storage tank, a concentration tank, the high-temperature instantaneous sterilizer, a high-pressure atomization spray head, a condenser, an oil-water separator and a concentrated solution stirring storage tank, wherein the concentrated solution stirring storage tank is respectively connected with the concentration tank and the oil-water separator, the oil-water separator is connected with the condenser, the condenser is connected with the concentration tank, the high-temperature instantaneous sterilizer is connected with the fruit juice storage tank, and the high-pressure atomization spray head is connected with the high-temperature instantaneous sterilizer and extends into the concentration tank. The device has the advantages of simple structure, reasonable design, convenient operation and low manufacturing cost. The heating time of the fruit juice is short, and the concentrated juice is quickly cooled after being atomized and evaporated, so that the color of the fruit juice is prevented from being darkened; the loss of fruit flavor of the concentrated juice of the fruit juice is avoided through atomization and the reutilization of essence, and the application of high-pressure high-temperature heating and atomization evaporation simultaneously reduces the loss of heat energy.
Description
Technical Field
The utility model relates to the technical field of beverage processing equipment, in particular to a high-pressure high-temperature fruit juice atomization and concentration device.
Background
The conventional heating and concentrating method of the existing fruit juice is mostly single-effect/multiple-effect reduced pressure concentration or falling film concentration, however, by using the two heating and concentrating methods, the fruit juice needs to be heated and concentrated continuously, the concentrated solution can cause the color to become dark due to continuous heating, the odor of the fruit juice is lost more, and the color, the fragrance and the taste are all influenced adversely.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of the prior art, and provides a fruit juice atomization concentration device which is improved by a high-temperature instantaneous sterilizer, wherein the fruit juice is heated to 110-130 ℃ by instantaneous high-pressure heating through the high-temperature instantaneous sterilizer, then the high-temperature fruit juice is atomized in a concentration tank through a high-pressure atomization nozzle, moisture is quickly evaporated and then is pumped away by an exhaust fan through an air exhaust pipeline, and the concentrated fruit juice is conveyed into a concentrated solution storage tank through an infusion pump and is remixed with fruit juice essence separated by an oil-water separator after being condensed, so that the fruit fragrance of the concentrated juice is not reduced, and the color of the concentrated juice is not deepened.
In order to solve the technical problems, the utility model adopts the following technical scheme: the utility model provides an utilize instantaneous sterilizer modified fruit juice atomizing enrichment facility of high temperature, including fruit juice storage tank, concentrated jar, condenser, oil water separator and concentrate stirring storage tank, concentrate stirring storage tank is connected with concentrated jar and oil water separator respectively, and oil water separator is connected with the condenser, and the condenser is connected its characterized in that with concentrated jar: the fruit juice extractor also comprises a high-temperature instantaneous sterilizer and a high-pressure atomizing nozzle, wherein the high-temperature instantaneous sterilizer is connected with the fruit juice storage tank, the fruit juice is heated to 110-130 ℃ through high-pressure heating, and the high-pressure atomizing nozzle is connected with the high-temperature instantaneous sterilizer and extends into the concentration tank to form a structure for spraying the fruit juice subjected to instantaneous high-temperature treatment into the concentration tank in atomized particles.
Further, still including the constant temperature water bath, the jar wall of concentrated jar is provided with concentrated jar intermediate layer, and the constant temperature water bath passes through the water pipe and is connected with concentrated jar intermediate layer and form constant temperature water circulation structure, makes the inner wall of concentrated jar form the heating insulation construction to concentrated jar inside through pouring into the water with constant temperature into concentrated jar intermediate layer.
Furthermore, the inlet of the high-temperature instantaneous sterilizer is connected with the outlet of the juice storage tank through an infusion pump, and the outlet of the high-temperature instantaneous sterilizer is respectively connected with the high-pressure atomizing nozzle and the juice storage tank through a three-way valve.
Furthermore, the condenser is connected with the top outlet of the concentration tank through an air extraction pipeline, and a check valve is arranged on the air extraction pipeline.
And furthermore, an essence discharge valve is arranged on a pipeline between the oil-water separator and the concentrated solution stirring storage tank and is used for controlling essence separated by the oil-water separator to enter the concentrated solution stirring storage tank.
Furthermore, the bottom of the concentration tank is connected with a pipeline leading to a concentrated solution stirring storage tank, and a concentrated solution discharge valve and a concentrated solution infusion pump are sequentially arranged on the pipeline.
Further, the condenser is connected with an exhaust fan for extracting the steam in the concentration tank to the condenser.
Furthermore, a window is arranged at the lower part of the wall of the concentration tank for observing the condition inside the concentration tank.
The utility model utilizes the principle that most of water can be quickly evaporated after high-pressure and high-temperature fruit juice is atomized, so that the fruit juice can be quickly concentrated after being heated in a short time, thereby preventing the color from being darkened. And through the mating reaction of high pressure atomizing shower nozzle and high temperature instantaneous sterilizer, atomize after keeping fruit juice high pressure high temperature state, thereby the moisture in the high temperature atomized particles after the atomizing can be because evaporation area's increase is evaporated by the rapid evaporation, the steam that the evaporation came out will directly be taken out condensation water and fruit juice essence in the condenser through exhaust pipe by the air exhauster, fruit juice essence rethread oil water separator separates the back and mixes with the fruit juice of concentrating again to guarantee that the fruit fragrance of fruit juice concentrated juice does not run off. The equipment has the advantages of simple structure, reasonable design, convenient operation and low manufacturing cost. The heating time of the fruit juice is short, and the concentrated juice is quickly cooled after being atomized and evaporated, so that the color of the fruit juice is prevented from being darkened; the essence is recycled, so that the loss of fruit fragrance of the concentrated juice of the fruit juice is avoided, and the application of high-pressure high-temperature heating and atomization evaporation simultaneously reduces the loss of heat energy.
Drawings
FIG. 1 is a schematic view of the structure of the present invention.
In the figure, 1 is a fruit juice storage tank, 2 is a transfusion pump, 3 is a high-temperature instantaneous sterilizer, 4 is a three-way valve, 5 is a high-pressure atomizing nozzle, 6 is a concentration tank interlayer, 7 is an air exhaust pipeline, 8 is a check valve, 9 is a condenser, 10 is an oil-water separator, 11 is an essence discharge valve, 12 is an exhaust fan, 13 is a constant-temperature water bath kettle, 14 is a concentrate discharge valve, 15 is a concentrate transfusion pump, 16 is a window, and 17 is a concentrate stirring storage tank.
Detailed Description
In this embodiment, referring to fig. 1, the improved fruit juice atomizing and concentrating device using the high-temperature instantaneous sterilizer includes a fruit juice storage tank 1, a concentrating tank, a condenser 9, an oil-water separator 10, and a concentrated solution stirring storage tank 17, where the concentrated solution stirring storage tank 17 is respectively connected to the concentrating tank and the oil-water separator 10, the oil-water separator 10 is connected to the condenser 9, and the condenser 9 is connected to the concentrating tank; the fruit juice concentrating device is characterized by further comprising a high-temperature instantaneous sterilizer 3 (with a cooling water system) and a high-pressure atomizing nozzle 5, wherein the high-temperature instantaneous sterilizer 3 is connected with the fruit juice storage tank 1, and the high-pressure atomizing nozzle 5 is connected with the high-temperature instantaneous sterilizer 3 and extends into the concentrating tank to form a structure for spraying the fruit juice subjected to high-temperature instantaneous sterilization into the concentrating tank in atomized particles.
Still including constant temperature water bath 13, the jar wall of concentrated jar is provided with concentrated jar intermediate layer 6, and constant temperature water bath 13 leads to pipe to be connected with concentrated jar intermediate layer 6 and forms constant temperature hydrologic cycle structure, makes the inner wall of concentrated jar form the heating insulation construction to concentrated jar inside through pouring into constant temperature water into concentrated jar intermediate layer 6.
The inlet of the high-temperature instantaneous sterilizer 3 is connected with the outlet of the fruit juice storage tank 1 through the infusion pump 2, and the outlet of the high-temperature instantaneous sterilizer 3 is respectively connected with the high-pressure atomizing nozzle 5 and the fruit juice storage tank 1 through the three-way valve 4.
The condenser 9 is connected with the top outlet of the concentration tank through an air extraction pipeline 7, and a check valve 8 is arranged on the air extraction pipeline 7.
An essence discharge valve 11 is arranged on a pipeline between the oil-water separator 10 and the concentrated solution stirring storage tank 17 and is used for controlling essence separated by the oil-water separator 10 to enter the concentrated solution stirring storage tank 17.
The bottom of the concentrate tank is connected to a pipe leading to a concentrate stirring tank 17, and a concentrate discharge valve 14 and a concentrate feed pump 15 are provided in this order.
The condenser 9 is connected with an exhaust fan 12 for pumping the steam in the concentration tank to the condenser 9.
A window 16 is provided at a lower portion of the wall of the concentration tank for observing the inside of the concentration tank.
The working process is as follows: preheating and insulating a concentration tank, pressurizing and heating the fruit juice, heating and atomizing the fruit juice to obtain concentrated fruit juice, pumping water vapor, condensing the water vapor, separating oil from water in condensed liquid to obtain essence, and mixing the essence and the concentrated juice.
The specific process comprises the following steps: and opening the constant-temperature water bath 13, adjusting the heating and heat preservation temperature to 40-80 ℃, pumping water into the interlayer 6 of the concentration tank to preserve the heat of the inner wall of the concentration tank, and avoiding the condensation and backflow of the vapor generated after the evaporation of the high-temperature fruit juice atomized particles in the later stage into the concentrated juice after the vapor touches the inner wall of the concentration tank. After the interlayer temperature is determined to meet the requirement, the condenser 9 and the exhaust fan 12 are started, and the infusion pump 2 is started to convey the juice in the juice storage tank 1 to the high-temperature instantaneous sterilizer 3. And starting a cooling water system of the high-temperature instantaneous sterilizer 3, and opening the three-way valve 4 to enable the fruit juice to flow back to the fruit juice storage tank 1. Adjusting the pressure and temperature of the high-temperature instantaneous sterilizer 3 to heat the fruit juice to 120-130 ℃ in the high-temperature instantaneous sterilizer 3 (the fruit juice is cooled to below 60 ℃ by a cooling system in the adjusting process and then flows back to the fruit juice storage tank 1). After the temperature of the juice reaches the requirement of 110-130 ℃, the cooling water system of the high-temperature instantaneous sterilizer 3 is closed, and then the three-way valve 4 is adjusted to enable the high-pressure high-temperature juice to flow to the high-pressure atomizing gun head 5. High-pressure high-temperature fruit juice is atomized by the high-pressure atomizing gun head 5, and the atomizing fruit juice granule of high temperature can evaporate moisture fast because of the increase of evaporation surface area, and the steam of production also can not condense because of the heating of concentration jar intermediate layer 6 even touch the inner wall of concentration jar, therefore all is taken away through air exhaust pipeline 7 by air exhauster 12. The atomized fruit juice particles evaporate a part of water to become concentrated fruit juice, the concentrated fruit juice is dripped into the bottom of the concentration tank, and then the concentrated fruit juice is conveyed to a concentrated liquid stirring storage tank 17 through a concentrated liquid infusion pump 15. Steam enters the condenser 9 through the air exhaust pipeline 7 to be condensed into water and fruit juice essence, and flows into the oil-water separator 10, and the fruit juice essence flows into the concentrated solution stirring storage tank 17 through the essence valve 11 after being separated by the oil-water separator 10 to be remixed with concentrated fruit juice, so that the final concentrated fruit juice product with strong fruit fragrance is obtained.
The present invention has been described in detail, and it should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the utility model, are intended for purposes of illustration only and are not intended to limit the scope of the utility model.
Claims (8)
1. The utility model provides an utilize instantaneous sterilizer modified fruit juice atomizing enrichment facility of high temperature, including fruit juice storage tank, concentrated jar, condenser, oil water separator and concentrate stirring storage tank, concentrate stirring storage tank is connected with concentrated jar and oil water separator respectively, and oil water separator is connected with the condenser, and the condenser is connected its characterized in that with concentrated jar: the fruit juice extractor is characterized by further comprising a high-temperature instantaneous sterilizer and a high-pressure atomizing nozzle, wherein the high-temperature instantaneous sterilizer is connected with a fruit juice storage tank, and the high-pressure atomizing nozzle is connected with the high-temperature instantaneous sterilizer and extends into the concentration tank to form a structure for spraying fruit juice subjected to instantaneous high-temperature treatment into the concentration tank in atomized particles.
2. The improved fruit juice atomizing and concentrating device using high temperature instant sterilizer as claimed in claim 1, wherein: still including the constant temperature water bath, the jar wall of concentrated jar is provided with concentrated jar intermediate layer, and the constant temperature water bath passes through the water pipe and is connected with concentrated jar intermediate layer and form constant temperature hydrologic cycle structure, makes the inner wall of concentrated jar form the heating insulation construction to concentrated jar inside through pouring into the water with constant temperature into concentrated jar intermediate layer.
3. The improved fruit juice atomizing and concentrating device using high temperature instant sterilizer as claimed in claim 1, wherein: the inlet of the high-temperature instantaneous sterilizer is connected with the outlet of the fruit juice storage tank through the infusion pump, and the outlet of the high-temperature instantaneous sterilizer is respectively connected with the high-pressure atomizing nozzle and the fruit juice storage tank through the three-way valve.
4. The improved fruit juice atomizing and concentrating device using high temperature instant sterilizer as claimed in claim 1, wherein: the condenser is connected with the outlet at the top of the concentration tank through an air extraction pipeline, and a check valve is arranged on the air extraction pipeline.
5. The improved fruit juice atomizing and concentrating device using high temperature instant sterilizer as claimed in claim 1, wherein: an essence discharge valve is arranged on a pipeline between the oil-water separator and the concentrated solution stirring storage tank.
6. The improved fruit juice atomizing and concentrating device using high temperature instant sterilizer as claimed in claim 1, wherein: the bottom of the concentrated tank is connected with a pipeline leading to a concentrated solution stirring storage tank, and a concentrated solution discharge valve and a concentrated solution infusion pump are sequentially arranged on the pipeline.
7. The improved fruit juice atomizing and concentrating device using high temperature instant sterilizer as claimed in claim 1, wherein: the condenser is connected with an exhaust fan.
8. The improved fruit juice atomizing and concentrating device using high temperature instant sterilizer as claimed in claim 1, wherein: a window is arranged at the lower part of the wall of the concentration tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220605124.2U CN216909184U (en) | 2022-03-18 | 2022-03-18 | Fruit juice atomizing and concentrating device improved by using high-temperature instantaneous sterilizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220605124.2U CN216909184U (en) | 2022-03-18 | 2022-03-18 | Fruit juice atomizing and concentrating device improved by using high-temperature instantaneous sterilizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216909184U true CN216909184U (en) | 2022-07-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220605124.2U Active CN216909184U (en) | 2022-03-18 | 2022-03-18 | Fruit juice atomizing and concentrating device improved by using high-temperature instantaneous sterilizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216909184U (en) |
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2022
- 2022-03-18 CN CN202220605124.2U patent/CN216909184U/en active Active
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