CN216885310U - Hollow plate edge sealing, punching and indentation integrated assembly line - Google Patents
Hollow plate edge sealing, punching and indentation integrated assembly line Download PDFInfo
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- CN216885310U CN216885310U CN202123380960.XU CN202123380960U CN216885310U CN 216885310 U CN216885310 U CN 216885310U CN 202123380960 U CN202123380960 U CN 202123380960U CN 216885310 U CN216885310 U CN 216885310U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging
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Abstract
The utility model discloses an edge sealing, punching and indentation integrated assembly line for a hollow plate, which comprises an adsorption feeding module, a plasma processing and edge sealing module, a printing and marking module, a turn-over module, a window opening and punching module and an indentation module, wherein the plasma processing and edge sealing module comprises a plasma processor and an edge sealing assembly, the edge sealing assembly comprises a positioning conveyer belt, a pressing cylinder, an edge sealing driving roller and an edge sealing and discharging roller, the turn-over module comprises an upper turn-over rod, a lower turn-over rod, a turning shaft, a driving part and a limiting sheet, the window opening and punching module comprises a punching assembly for uniformly punching the middle part of the hollow plate and a window opening assembly for punching a folded edge, the indentation module comprises a plurality of groups of heating and pressing assemblies which are arranged in order and are controlled by a linear sliding table to adjust the distance between the heating and pressing assemblies, and the heating and pressing assemblies comprise a heating rack, a positioning cylinder, an indentation cylinder, an electrical heating plate and a bearing cylinder, The indentation support, this assembly line degree of automation is high, promotes the production efficiency of packing box, reduces manpower intensity of labour.
Description
Technical Field
The utility model relates to the technical field of automation equipment, in particular to an edge sealing, punching and indentation integrated assembly line for a hollow plate.
Background
The packing material that has used at present is various, paper, the multiple variety of plastic material, in order to strengthen the structural strength of packing material, design into the hollow plate structure usually, one guarantees that two-sided structural strength is high, two come inside cavity also can alleviate packing material weight, before cutting into the packing box structure with packing material, need pass through a plurality of production technology, including the banding to the hollow plate corner, to cutting of size structure, to cutting die-cut of necessary bleeder vent structure, and the indentation is convenient for fold into the case, in order to accomplish from the hollow plate to the production technology of hollow case product, it is necessary to design a nearly full automatic production facility, in order to accomplish the preparation to the hollow case, promote the production efficiency of packing box, be convenient for accelerate the further development of commodity circulation trade.
SUMMERY OF THE UTILITY MODEL
The purpose of the utility model is as follows: in view of the technical demand among the background art, we design a well hollow plate banding, it is die-cut, indentation integral type assembly line, adopt to adsorb the orderly material loading of cavity blank of material loading module with the stack for the assembly line, pass through plasma treatment and banding module in proper order, mark module is beaten in the printing, turn-over module, window and punching a hole module and indentation module, the realization makes well hollow plate preparation into well case flat plate structure, only need the manual work to bind along the indentation is folding after the unloading, can the shaping well case, degree of automation is high, promote the production efficiency of packing box, reduce manpower intensity of labour.
The technical scheme adopted for solving the problems is as follows:
the utility model provides a well hollow plate banding, die-cut, indentation integral type assembly line, beats mark module, turn-over module, windowing and punching module and indentation module including adsorbing material loading module, plasma treatment and banding module, printing.
The adsorption feeding module adsorbs and places the hollow plates stacked on the feeding frame on the production line one by one, and the hollow plates sequentially pass through the plasma treatment and edge sealing module, the printing and marking module, the turn-over module, the window opening and punching module and the indentation module,
the plasma processing and edge sealing module comprises a plasma processor and edge sealing components fixed on two sides of an edge sealing rack, plasma nozzles arranged on the plasma processor are arranged in a straight line in order and are used for performing plasma processing on two sides of a hollow plate, edge sealing is performed on the processed hollow plate through the edge sealing components, each edge sealing component comprises a positioning conveying belt, a pressing cylinder, an edge sealing driving roller and an edge sealing discharging roller, the positioning conveying belts are symmetrically arranged on two sides of the hollow plate and used for limiting the feeding position of the hollow plate, the hollow plate is fed to the pressing cylinder through the conveying belts driven at uniform speed up and down, the pressing cylinders are arranged at the edges of two sides of the hollow plate up and down, the edge sealing driving rollers are driven to tightly press the edge part of the hollow plate in a rolling and pressing mode, and the edge sealing discharging rollers are used for receiving the discharging of the hollow plate after edge sealing,
the printing and marking module is used for performing single-side printing and marking on the hollow plate on the production line,
the turnover module transfers the turnover of the hollow plate to the next station and comprises an upper turnover rod, a lower turnover rod, a turnover shaft, a transmission part and a limiting piece, wherein the hollow plate fed by the production line is received between the upper turnover rod and the lower turnover rod, the upper turnover rod and the lower turnover rod are arranged in parallel, the tail ends of the upper turnover rod and the lower turnover rod are fixedly connected to the turnover shaft, the turnover shaft is controlled to turn over for 180 degrees by the transmission part, the limiting piece is arranged between the upper turnover rod and the lower turnover rod, so that the side edge of the hollow plate is positioned and limited in the turnover process,
the windowing and punching module comprises a punching component for uniformly punching the middle part of the hollow plate and a windowing component for punching the folded edge,
the punching assembly comprises an expansion roller, a punching die frame with adjustable position, a punching die, a punching cylinder, a transverse manual adjusting screw rod pair and a longitudinal manual adjusting screw rod pair, wherein the transverse manual adjusting screw rod pair and the longitudinal manual adjusting screw rod pair are used for adjusting the punching die frame, the expansion roller is driven by a motor to rotate at a constant speed, a hollow plate fed by an assembly line is stably fed into the punching die at a constant speed, the punching cylinder drives the punching die to punch the hollow plate to complete punching blanking of a required shape, the transverse manual adjusting screw rod pair and the longitudinal manual adjusting screw rod pair are arranged at the lower end of the punching die frame to drive transverse and longitudinal adjustment in a horizontal plane of the punching die frame,
the windowing component comprises a transfer rack, a support frame, an adsorption feeding component and a punching component, wherein the adsorption feeding component and the punching component are driven by a motor, the adsorption feeding component is erected on the front side and the rear side of the support frame and comprises a synchronous belt, an adsorption plate, a lifting cylinder and a plurality of suction nozzles, the adsorption plate is connected with the synchronous belt and obtains power for stable sliding in the front and the rear direction, the suction nozzles are fixedly connected to the adsorption plate at uniform intervals, the suction nozzles adsorb the hollow plate below the adsorption plate and are lifted and transferred to the punching windowing component under the driving of the lifting cylinder,
the indentation module includes that a plurality of groups neatly arrange's heating presses the subassembly to adjust interval each other by linear slip table control, the heating presses the subassembly including heating frame, location cylinder, indentation cylinder, link firmly electrical heating board and bearing cylinder on the ejector pin of pressing the cylinder, link firmly the indentation support on the ejector pin of bearing cylinder, electrical heating board is just to the indentation support, and the well hollow plate that the location cylinder will middle feed is prepositioned, is carried out to press and preheat by the indentation cylinder drive electrical heating board, and the shaping is pressed with the indentation to the indentation support of deuterogamying after softening.
Furthermore, the assembly line adopts an electric roller mode for automatic conveying.
Furthermore, the contraposition of the turnover shaft connected with the upper turnover rod and the lower turnover rod is also provided with a balancing weight so as to balance the turning torque and improve the turning stability of the hollow plate.
Further, die-cut windowing subassembly links firmly on the support frame, including die-cut cylinder, guide arm guide pin bushing subassembly, die-cut board, die-cut knife and windowing blade holder, the die-cut knife links firmly in die-cut board below to just to windowing the blade holder, well hollow plate feeds between die-cut knife and the windowing blade holder, presses the die-cut board by die-cut cylinder, drives die-cut knife die-cut well hollow plate and realizes the action of windowing.
Further, a discharging table is arranged at a position behind the indentation module, and the hollow box unfolding plate for discharging the coil is received.
Furthermore, the front end of the heating pressing assembly is provided with a bearing roller, and the hollow plate after the window is lifted is fed.
The utility model has the beneficial effects that:
this well hollow plate banding, die-cut, indentation integral type assembly line adopts the absorption material loading module to give the assembly line with the well hollow plate ordered feeding of stack, in proper order through plasma processing and banding module, mark module, turn-over module, window opening and the module and the indentation module of punching a hole, the realization is with the well hollow plate preparation of leveling well hollow plate to become well flat plate structure, only need artifically fold along the indentation after the unloading and bind, can the shaping well hollow box, degree of automation is high, promote the production efficiency of packing box, reduce human labor intensity.
Drawings
Fig. 1 is a schematic structural view of an edge sealing, punching and indentation integrated assembly line for a hollow plate in the embodiment;
FIG. 2 is a schematic structural diagram of the plasma processing and edge sealing module according to the present embodiment;
fig. 3 is a schematic structural diagram of the flip module according to the embodiment;
FIG. 4 is a schematic structural diagram of a punching assembly according to the present embodiment;
FIG. 5 is a schematic structural diagram of the window assembly of the present embodiment;
fig. 6 is a schematic structural view of the indentation module according to this embodiment;
wherein, 1-an adsorption feeding module, 2-a plasma processing and edge sealing module, 3-a printing and marking module, 4-a turnover module, 5-a punching component, 6-a first windowing component, 7-a second windowing component, 8-an indentation module, 9-a plasma spray head, 10-a positioning conveyer belt, 11-a pressing cylinder, 12-an edge sealing driving roller, 13-an edge sealing discharging roller, 14-a lower turnover rod, 15-an upper turnover rod, 16-a driving component, 17-a turnover shaft, 18-a balancing weight, 19-a limiting sheet, 20-a motor, 21-a flattening roller, 22-a punching die, 23-a punching cylinder, 24-a punching die frame, 25-a pulley, 26-a slide block sliding rail component and 27-a longitudinal manual adjusting screw rod pair, 28-transverse manual adjusting screw rod pair, 29-motor, 30-suction nozzle, 31-transfer frame, 32-synchronous belt, 33-support frame, 34-punching plate, 35-punching cylinder, 36-indentation cylinder, 37-heating frame, 38-positioning cylinder, 39-receiving roller, 40-indentation support, 41-supporting cylinder, 42-discharging table and 43-linear sliding table.
Detailed Description
The technical solution of the present invention will be clearly and completely described in the following by way of example with reference to the accompanying drawings.
Referring to fig. 1-6, the present embodiment provides an edge sealing, punching, and indenting integrated assembly line for hollow plates, which includes an adsorption feeding module 1, a plasma processing and edge sealing module 2, a printing and marking module 3, a turn-over module 4, a window opening and punching module, and an indenting module 8.
Specifically speaking, adsorb material loading module 1 and adsorb the cavity board of stack on with the feeding frame one by one and place the assembly line on to in proper order through plasma treatment and banding module 2, print and beat mark module 3, turn-over module 4, window and punch a hole module and indentation module 8.
Referring to fig. 2, the plasma processing and edge sealing module 2 includes a plasma processor, edge sealing components fixed on two sides of the edge sealing frame, the plasma processor is provided with plasma nozzles 9 which are arranged in a regular straight line, and the plasma treatment is carried out on the two sides of the hollow plate, the edge sealing is carried out on the processed hollow plate by the edge sealing component, the edge sealing component comprises a positioning conveyer belt 10, a pressing cylinder 11, an edge sealing driving roller 12 and an edge sealing discharging roller 13, the positioning conveyer belt 10 is symmetrically arranged at two sides of the hollow plate, used for limiting the feeding position of the hollow plate, and the hollow plate is fed to the pressing cylinder 11 by a conveyer belt which is driven up and down at a constant speed, the pressing cylinder 11 is arranged at the edges of two sides of the hollow plate in an up-down mode, the edge sealing driving roller 12 is driven to compress the edge part of the hollow plate in a rolling and pressing mode, and the edge sealing discharging roller 13 receives the discharged material of the hollow plate after edge sealing.
The printing and marking module 3 is used for performing single-side printing and marking on the hollow plate on the assembly line.
Referring to fig. 3, turn-over module 4 shifts the cavity board turn-over to next station, including upturning pole 15, down turn-over pole 14, trip shaft 17, driving medium 16 and spacing piece 19, accept the cavity board that the assembly line fed between upturning pole 15 and the down turn-over pole 14, upturning pole 15 and down turn-over pole 14 parallel arrangement, the end all links firmly on trip shaft 17, trip shaft 17 has driving medium 16 control upset 180 degrees, spacing piece 19 sets up between upturning pole 15 and down turn-over pole 14, makes the cavity board spacing in the side location of upset in-process.
Referring to fig. 4 and 5, the windowing and punching module includes a punching assembly 5 for uniformly punching the middle of the hollow board and a windowing assembly for punching the folded edge.
The subassembly 5 punches a hole includes the die carrier 24, the die 22 and the cylinder 23 that punches a hole of nip roll 21, adjustable position to and adjust the vice 28 of horizontal hand adjustment lead screw and the vice 27 of vertical hand adjustment lead screw of die carrier 24 that punches a hole, nip roll 21 is driven at the uniform velocity by motor 20 and is rotatory, and the hollow plate is stably fed at the uniform velocity in feeding the assembly line, drives the die-cut hollow plate of die 22 by the cylinder 23 that punches a hole, accomplishes the die-cut unloading of required shape, the vice 28 of horizontal hand adjustment lead screw and the vice 27 setting of vertical hand adjustment lead screw are at the die carrier 24 lower extreme that punches a hole, drive the die carrier 24 horizontal planes that punches a hole and transversely vertically adjust.
The windowing component comprises a transfer rack 31, a support frame 33, an adsorption feeding component and a punching component, wherein the adsorption feeding component is driven by a motor 29 and is erected on the front side and the rear side of the support frame 33 and comprises a synchronous belt 32, an adsorption plate, a lifting cylinder and 8 suction nozzles 30, the adsorption plate is connected with the synchronous belt 32 and obtains power for stable sliding in the front and the rear direction, the suction nozzles 30 are uniformly fixedly connected to the adsorption plate at intervals, the suction nozzles 30 adsorb a hollow plate below the hollow plate and lift the hollow plate to transfer the hollow plate to the punching windowing component under the driving of the lifting cylinder.
Referring to fig. 6, indentation module 8 includes that 6 groups neatly arrange's heating press the subassembly to adjust interval each other by linear slip table 43 control, the heating press the subassembly including heating frame 37, location cylinder 38, indentation cylinder 36, link firmly electric heating board and bearing cylinder 41 on pressing the ejector pin of cylinder 11, link firmly indentation support 40 on bearing cylinder 41's ejector pin, the electric heating board is just to indentation support 40, and location cylinder 38 is with the well hollow prepositioning board that the centre fed, drives electric heating board by indentation cylinder 36 and implements to press and preheat, and the shaping is pressed to the indentation with indentation support 40 to the indentation after the softening.
In a further embodiment, the assembly line adopts a motorized roller mode for automatic conveying.
In a further embodiment, a balancing weight 18 is further arranged at the alignment position of the turning shaft 17 connected with the upper turning rod 15 and the lower turning rod 14 so as to balance the turning torque and improve the turning stability of the hollow plate.
Further embodiment is, die-cut windowing subassembly links firmly on support frame 33, including die-cut cylinder 35, guide arm guide pin bushing subassembly, die-cut board 34, die-cut sword and windowing blade holder, the die-cut sword links firmly in die-cut board 34 below to just to windowing the blade holder, well hollow plate feeds between die-cut sword and the windowing blade holder, presses die-cut board 34 by die-cut cylinder 35, drives die-cut sword die-cut well hollow plate and realizes the action of windowing.
In a further embodiment, a discharging table 42 is arranged at a rear station of the indentation module 8 and is used for receiving a hollow box flattening plate of a discharging lower line.
In a further embodiment, the front end of the heating and pressing component is provided with a receiving roller 39 for lifting the hollow plate after the window is opened.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes, modifications, substitutions and alterations can be made within the knowledge of those skilled in the art without departing from the spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims (6)
1. The utility model provides a well hollow plate banding, die-cut, indentation integral type assembly line which characterized in that: comprises an adsorption feeding module, a plasma processing and edge sealing module, a printing and marking module, a turn-over module, a window opening and punching module and an indentation module,
the adsorption feeding module adsorbs and places the hollow plates stacked on the feeding frame on the production line one by one, and the hollow plates sequentially pass through the plasma treatment and edge sealing module, the printing and marking module, the turn-over module, the window opening and punching module and the indentation module,
the plasma processing and edge sealing module comprises a plasma processor and edge sealing components fixed on two sides of an edge sealing rack, plasma nozzles arranged on the plasma processor are arranged in a straight line in order and are used for performing plasma processing on two sides of a hollow plate, edge sealing is performed on the processed hollow plate through the edge sealing components, each edge sealing component comprises a positioning conveying belt, a pressing cylinder, an edge sealing driving roller and an edge sealing discharging roller, the positioning conveying belts are symmetrically arranged on two sides of the hollow plate, the hollow plate is fed to the pressing cylinder through the conveying belts driven at uniform speed up and down, the pressing cylinders are arranged at the edges of two sides of the hollow plate up and down and drive the edge sealing driving rollers to tightly press the edge part of the hollow plate in a rolling and pressing mode, and the edge sealing discharging rollers are used for receiving the discharged materials of the hollow plate after edge sealing,
the printing and marking module is used for performing single-side printing and marking on the hollow plate on the production line,
the turnover module transfers the turnover of the hollow plate to the next station and comprises an upper turnover rod, a lower turnover rod, a turnover shaft, a transmission part and a limiting piece, wherein the hollow plate fed by the production line is received between the upper turnover rod and the lower turnover rod, the upper turnover rod and the lower turnover rod are arranged in parallel, the tail ends of the upper turnover rod and the lower turnover rod are fixedly connected to the turnover shaft, the turnover shaft is controlled to turn over for 180 degrees by the transmission part, the limiting piece is arranged between the upper turnover rod and the lower turnover rod, so that the side edge of the hollow plate is positioned and limited in the turnover process,
the windowing and punching module comprises a punching component for uniformly punching the middle part of the hollow plate and a windowing component for punching the folded edge,
the punching assembly comprises an expansion roller, a punching die frame with adjustable position, a punching die, a punching cylinder, a transverse manual adjusting screw rod pair and a longitudinal manual adjusting screw rod pair, wherein the transverse manual adjusting screw rod pair and the longitudinal manual adjusting screw rod pair are used for adjusting the punching die frame, the expansion roller is driven by a motor to rotate at a constant speed, a hollow plate fed by an assembly line is stably fed into the punching die at a constant speed, the punching cylinder drives the punching die to punch the hollow plate to complete punching blanking of a required shape, the transverse manual adjusting screw rod pair and the longitudinal manual adjusting screw rod pair are arranged at the lower end of the punching die frame to drive transverse and longitudinal adjustment in a horizontal plane of the punching die frame,
the windowing component comprises a transfer rack, a support frame, an adsorption feeding component and a punching component, wherein the adsorption feeding component and the punching component are driven by a motor, the adsorption feeding component is erected on the front side and the rear side of the support frame and comprises a synchronous belt, an adsorption plate, a lifting cylinder and a plurality of suction nozzles, the adsorption plate is connected with the synchronous belt and obtains power for stable sliding in the front and the rear direction, the suction nozzles are fixedly connected to the adsorption plate at uniform intervals, the suction nozzles adsorb the hollow plate below the adsorption plate and are lifted and transferred to the punching windowing component under the driving of the lifting cylinder,
the indentation module includes that a plurality of groups neatly arrange's heating presses the subassembly to adjust interval each other by linear slip table control, the heating presses the subassembly including heating frame, location cylinder, indentation cylinder, link firmly electrical heating board and bearing cylinder on the ejector pin of pressing the cylinder, link firmly the indentation support on the ejector pin of bearing cylinder, electrical heating board is just to the indentation support, and the well hollow plate that the location cylinder will middle feed is prepositioned, is carried out to press and preheat by the indentation cylinder drive electrical heating board, and the shaping is pressed with the indentation to the indentation support of deuterogamying after softening.
2. The hollow plate edge sealing, punching and indentation integrated production line of claim 1, wherein: the assembly line adopts the mode of electric roller for automatic conveying.
3. The hollow plate edge sealing, punching and indentation integrated production line of claim 1, wherein: and the upper turning rod and the lower turning rod are connected with the counter weight block at the position opposite to the turning shaft.
4. The hollow plate edge sealing, punching and indentation integrated production line of claim 1, wherein: the punching windowing component is fixedly connected to the support frame and comprises a punching cylinder, a guide rod guide sleeve component, a punching plate, a punching cutter and a windowing cutter holder, wherein the punching cutter is fixedly connected to the lower portion of the punching plate and is opposite to the windowing cutter holder, the hollow plate is fed between the punching cutter and the windowing cutter holder, and the punching plate is pressed by the punching cylinder to drive the punching hollow plate of the punching cutter to realize windowing.
5. The hollow plate edge sealing, punching and indentation integrated production line of claim 1, wherein: and a discharging table is arranged at a station behind the indentation module and used for receiving a hollow box display plate of a discharging inserting line.
6. The hollow plate edge sealing, punching and indentation integrated production line of claim 1, wherein: and the front end of the heating pressing assembly is provided with a bearing roller, and the hollow plate after the window is lifted is fed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123380960.XU CN216885310U (en) | 2021-12-30 | 2021-12-30 | Hollow plate edge sealing, punching and indentation integrated assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123380960.XU CN216885310U (en) | 2021-12-30 | 2021-12-30 | Hollow plate edge sealing, punching and indentation integrated assembly line |
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| CN216885310U true CN216885310U (en) | 2022-07-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202123380960.XU Active CN216885310U (en) | 2021-12-30 | 2021-12-30 | Hollow plate edge sealing, punching and indentation integrated assembly line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116533531A (en) * | 2023-05-19 | 2023-08-04 | 广州腾飞建筑工程材料有限公司 | Plastic waterproof board production process and production system |
-
2021
- 2021-12-30 CN CN202123380960.XU patent/CN216885310U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116533531A (en) * | 2023-05-19 | 2023-08-04 | 广州腾飞建筑工程材料有限公司 | Plastic waterproof board production process and production system |
| CN116533531B (en) * | 2023-05-19 | 2024-05-03 | 佛山市华纪装饰材料有限公司 | Plastic waterproof board production process and production system |
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