CN216874232U - Formula substrate fermentation device for soilless culture - Google Patents
Formula substrate fermentation device for soilless culture Download PDFInfo
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- CN216874232U CN216874232U CN202220640959.1U CN202220640959U CN216874232U CN 216874232 U CN216874232 U CN 216874232U CN 202220640959 U CN202220640959 U CN 202220640959U CN 216874232 U CN216874232 U CN 216874232U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
The utility model relates to a formula substrate fermentation device for soilless culture, which comprises a fermentation tank, wherein a spray component is arranged on the inner top wall, and a feeding hopper is arranged at the top of the fermentation tank; the stirring component is arranged in the fermentation tank and is driven to rotate by a motor arranged at the top of the fermentation tank; intermittent type annotates liquid push-and-pull institution establishes at the fermentation cylinder top, includes: the top and the bottom of the cylinder are both opened, a first rack and a second rack are symmetrically arranged in the cylinder along the longitudinal direction, and the first rack and the second rack are both connected with the inner wall of the cylinder in a sliding manner; the positive and negative motor is fixedly connected with a rotating shaft which penetrates into the barrel body from the front side wall of the barrel body and is rotationally connected with the rear side wall of the barrel body, a gear is connected to the rotating shaft in a key mode, the gear is meshed with the first rack and the second rack, and the second rack is connected with the motor; the injection handle is connected with the first rack, and the liquid outlet is connected with the spraying assembly through a hose. The utility model improves the fermentation efficiency and shortens the time for stirring uniformly.
Description
Technical Field
The utility model relates to the technical field of soilless culture, in particular to a formula substrate fermentation device for soilless culture.
Background
When the edible fungi are cultivated in a soilless manner, matrix raw materials used for cultivation of the edible fungi, such as corncobs, soybean meal or other crop straws, water, sterilized lime and the like are mixed and stirred in proportion and are subjected to decomposition fermentation, so that the edible fungi can be used, most of the matrix raw materials contain worm eggs or germs, and the decomposition fermentation can kill bacteria, mixed bacteria and insect pests in the matrix raw materials and is favorable for survival and later growth of strains.
Most of the existing substrate raw material fermentation devices spray the microbial inoculum on the top of the substrate raw material, and then the fermentation raw material is stirred by the stirring mechanism to be mixed, the microbial inoculum and the substrate raw material are uniformly mixed for a long time, and the fermentation period is increased, so that the designed substrate fermentation device for soilless culture, which improves the fermentation efficiency and shortens the time for uniform stirring, has great practical value.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the problems in the prior art and provides a formula substrate fermentation device for soilless culture.
The utility model provides a formula substrate fermentation device for soilless culture, which comprises: a spray component is arranged on the inner top wall of the fermentation tank, and a feeding hopper is arranged at the top of the fermentation tank; the stirring assembly is arranged inside the fermentation tank and is driven to rotate by a motor arranged at the top of the fermentation tank, and the motor is electrically connected with a power supply through a first control switch; intermittent type annotates liquid push-and-pull mechanism establishes at the fermentation cylinder top, includes: the top and the bottom of the cylinder are both opened, a first rack and a second rack are symmetrically arranged in the cylinder along the longitudinal direction, and the first rack and the second rack are both connected with the inner wall of the cylinder in a sliding manner; the positive and negative motor is fixedly connected with a rotating shaft which penetrates into the barrel from the front side wall of the barrel and is rotationally connected with the rear side wall of the barrel, a gear is connected to the rotating shaft in a key mode, the gear is meshed with a first rack and a second rack, the second rack is connected with the motor, and a second control switch of the positive and negative motor is electrically connected with a power supply; the injection handle is connected with the first rack, and the liquid outlet is connected with the spraying assembly through a hose.
Preferably, the spray assembly includes hollow core plate, electric putter and a plurality of shower head, horizontal sliding connection is followed with the interior roof of fermentation cylinder at the top of hollow core plate, and a plurality of shower heads are established in the bottom of hollow core plate to communicate with the bottom of hollow core plate, the hose penetrates in the fermentation cylinder by fermentation cylinder top through-hole, and with hollow core plate intercommunication, electric putter's push rod seat is established on the inner wall of fermentation cylinder, electric putter's push rod head and hollow core plate fixed connection.
Preferably, the stirring subassembly includes (mixing) shaft, helical blade, U type mount and a plurality of stirring vane, inside the fermentation cylinder was penetrated along vertically by the fermentation cylinder top to the (mixing) shaft, and the top and the motor fixed connection of (mixing) shaft are located the (mixing) shaft in the fermentation cylinder and are equipped with helical blade, the U type mount is invertedly fixed on the (mixing) shaft, and a plurality of stirring vane top-down establish on the (mixing) shaft.
Preferably, two vertical ends of the U-shaped fixing frame are respectively provided with a scraper.
Preferably, the fermentation tank is internally and symmetrically provided with guide plates.
Preferably, the bottom of the fermentation tank is provided with a conveying pipe with a first valve.
Preferably, the conveying pipe is communicated with a spiral conveying mechanism arranged at the bottom of the fermentation tank.
Preferably, the fermentation tank is provided with a viewing window with glass.
Preferably, the injector is provided with a liquid injection pipe with a second valve.
Compared with the prior art, the utility model has the beneficial effects that:
(1) according to the utility model, the intermittent liquid injection push-pull mechanism and the spraying assembly are arranged, so that the bacteria liquid can be sprayed into the stirred fermentation raw materials while stirring, the fermentation efficiency is improved, and the stirring uniformity is shortened.
(2) According to the utility model, the electric push rod, the spray header and the hollow plate are arranged, so that the bacterial liquid in the injector can be driven to move left and right through the electric push rod, and the spraying range of the bacterial liquid is enlarged.
Drawings
FIG. 1 is a sectional view of example 1 of the present invention;
FIG. 2 is a sectional view of example 2 of the present invention;
fig. 3 is a front view of the present invention.
Description of reference numerals:
1. the device comprises a fermentation tank, 2 parts of a spraying assembly, 2 parts to 1 parts of a hollow plate, 2 parts to 2 parts of an electric push rod, 2 parts to 3 parts of a spraying head, 3 parts of a feeding hopper, 4 parts of a stirring assembly, 4 parts to 1 parts of a stirring shaft, 4 parts to 2 parts of a helical blade, 4 parts to 3 parts of a U-shaped fixing frame, 4 parts to 4 parts of a stirring blade, 5 parts of a motor, 6 parts of an intermittent liquid injection push-pull mechanism, 6 parts to 1 parts of a cylinder body, 6 parts to 2 parts of a positive and negative motor, 6 parts to 3 parts of a gear, 6 parts to 4 parts of an injector, 7 parts of a scraping plate, 8 parts of a guide plate, 9 parts of a conveying pipe, 10 parts of a helical conveying mechanism and 11 parts of an observation window.
Detailed Description
Detailed description of the preferred embodimentsthe following detailed description of the present invention, taken in conjunction with the accompanying fig. 1-3, will provide an understanding that the scope of the present invention is not limited by the detailed description. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention. Examples
In order to solve the problems of long time for uniformly mixing the microbial inoculum and the substrate raw materials, increased fermentation period and reduced fermentation efficiency in the prior art, the utility model can solve the problems, and as shown in figures 1 to 3, the utility model provides a formula substrate fermentation device for soilless culture, which comprises: a spray component 2 is arranged on the inner top wall of the fermentation tank 1, and a feeding hopper 3 is arranged at the top of the fermentation tank; the stirring component 4 is arranged inside the fermentation tank 1 and is driven to rotate by a motor 5 arranged at the top of the fermentation tank 1, and the motor 5 is electrically connected with a power supply through a first control switch; intermittent type annotates liquid push-and-pull institution 6 establishes at fermentation cylinder 1 top, includes: the top and the bottom of the cylinder are both provided with openings, a first rack and a second rack are symmetrically arranged in the cylinder 6-1 along the longitudinal direction, and the first rack and the second rack are both connected with the inner wall of the cylinder 6-1 in a sliding manner; the positive and negative motor 6-2 is fixedly connected with a rotating shaft which penetrates into the cylinder 6-1 from the front side wall of the cylinder 6-1 and is rotatably connected with the rear side wall of the cylinder 6-1, a gear 6-3 is connected on the rotating shaft in a key mode, the gear 6-3 is meshed with a first rack and a second rack, the second rack is connected with the motor 5, and a second control switch of the positive and negative motor 6-2 is electrically connected with a power supply; and an injection handle of the injector 6-4 filled with the bacterial liquid is connected with the first rack, and a liquid outlet of the injector is connected with the spraying assembly 2 through a hose 6-5.
The working principle is as follows: the crushed raw materials (straws, bean pulp and the like) used for soilless culture are sent into a fermentation tank 1 from a feeding hopper 3, a control switch of a motor 5 is started, the motor 5 drives a stirring component 4 to rotate, then the volume of the sprayed bacteria liquid is calculated according to a proportion, then a positive and negative motor 6-2 of an intermittent liquid injection push-pull mechanism 6 is started, the positive and negative motor 6-2 positively rotates to drive a rotating shaft to positively rotate, further a gear 6-3 on the rotating shaft is driven to rotate, the gear 6-3 is respectively meshed with a first rack and a second rack, so that the first rack slides upwards along the inner wall of the cylinder 6-1, the second rack slides downwards along the inner wall of the cylinder 6-1, and an injection handle of the injector 6-4 is pushed to extrude the bacteria liquid in the injector 6-4 when the first rack slides upwards along the inner wall of the cylinder 6-1 due to the connection of the injection handle of the injector 6-4 and the first rack are connected with the first rack, and the mixture is sent into the spraying component 2 through a hose 6-5 for spraying, and at the moment, the second rack slides downwards along the inner wall of the cylinder 6-1 to drive the stirring component 4 fixedly connected with the motor 5 and the motor 5 to move downwards, so that the stirring component 4 in the fermentation tank 1 moves downwards and stirs, and raw materials with different heights in the fermentation tank 1 are disturbed, so that liquid sprayed by the spraying component 2 can be sprayed on the top layer of the raw materials, and the time for stirring the microbial inoculum is reduced.
Further, in order to enlarge the spraying surface of the spraying assembly 2, the spraying assembly 2 comprises a hollow plate 2-1, an electric push rod 2-2 and a plurality of spraying heads 2-3, the top of the hollow plate 2-1 is connected with the inner top wall of the fermentation tank 1 in a transverse sliding manner, the plurality of spraying heads 2-3 are arranged at the bottom of the hollow plate 2-1 and are communicated with the bottom of the hollow plate 2-1, a hose 6-5 penetrates into the fermentation tank 1 through a through hole at the top of the fermentation tank 1 and is communicated with the hollow plate 2-1, the push rod of the electric push rod 2-2 is arranged on the inner wall of the fermentation tank 1 in a seating manner, the push rod head of the electric push rod 2-2 is fixedly connected with the hollow plate 2-1, the spraying surface of the spraying assembly 2 on the horizontal plane can be improved, and when the spraying assembly is used, a control switch of the electric push rod 2-2 is started, the electric push rod 2-2 is used for changing the positions of the hollow plate 2-1 and the plurality of spray headers 2-3 positioned at the bottom of the hollow plate 2-1 on the inner top wall of the fermentation tank 1 through extension or shortening, so as to spray the microbial inoculum to the raw materials at different positions.
Further, a specific structure of the stirring assembly 4 is provided, the stirring assembly 4 comprises a stirring shaft 4-1, helical blades 4-2, a U-shaped fixing frame 4-3 and a plurality of stirring blades 4-4, the stirring shaft 4-1 penetrates into the fermentation tank 1 from the top of the fermentation tank 1 along the longitudinal direction, the top of the stirring shaft 4-1 is fixedly connected with a motor 5, the helical blades 4-2 are arranged on the stirring shaft 4-1 in the fermentation tank 1, the U-shaped fixing frame 4-3 is fixed on the stirring shaft 4-1 in an inverted mode, and the plurality of stirring blades 4-4 are arranged on the stirring shaft 4-1 from top to bottom.
The working principle is as follows: the stirring component 4 provided by the utility model is divided into two parts, a motor 5 drives a stirring shaft 4-1 and a U-shaped fixing frame 4-3 fixed on the stirring shaft 4-1 to rotate, so that a helical blade 4-2 and a plurality of stirring blades 4-4 are driven to rotate, when a positive and negative motor 6-2 rotates forwards, the motor 5 drives the stirring shaft 4-1 and the helical blade 4-2 to rotate, so that raw materials are conveyed from top to bottom, and the stirring blades 4-4 on the U-shaped fixing frame 4-3 rotate, so that not only is the accumulation of the raw materials at the wall of a stirring tank avoided, but also the problem of overhead occurrence is avoided, the integral mixing is more uniform through disturbance, when the positive and negative motor 6-2 rotates reversely, the stirring shaft 4-1 and the helical blade 4-2 are driven to rotate reversely through the motor 5, the raw materials are conveyed from bottom to top, and the stirring blades 4-4 positioned on the U-shaped fixing frame 4-3 rotate, so that the raw materials positioned on the wall of the stirring tank are prevented from being accumulated, and the whole mixture is more uniform through disturbance.
Furthermore, two vertical ends of the U-shaped fixing frame 4-3 are respectively provided with a scraper 7, so that the fermentation raw materials are prevented from being hung on the wall and the uniform mixing efficiency is not influenced, and meanwhile, the scrapers 7 can also scrape off the hung fermented materials, and the utilization rate of the fermented materials is improved after the fermented materials are discharged.
Further, 1 inside symmetry of fermentation cylinder is equipped with guide plate 8, for making 1 bottom of fermentation cylinder form hopper-shaped structure, avoids 1 internal stirring blind area in the fermentation cylinder on the one hand, can't be detained the fermented material stirring at 1 blind area of fermentation cylinder, and on the other hand is in order to make the stirring after carry to the fermented material of fermentation cylinder bottom to replenish to the fermentation cylinder middle part fast by fermentation cylinder circumference, improvement misce bene speed.
Further, the bottom of the fermentation tank 1 is provided with a transfer pipe 9 with a first valve for outputting the fermentation product.
Further, the transfer pipe 9 is communicated with a screw transfer mechanism 10 provided at the bottom of the fermentation tank 1 in order to rapidly discharge the fermented material.
Furthermore, the fermentation tank 1 is provided with an observation window 11 with glass for observing the fermentation status of the fermentation product.
Furthermore, the injector 6-4 is provided with a liquid injection pipe with a second valve, so that the injector 6-4 does not need to be repeatedly disassembled, and the operation is more convenient.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A formula substrate fermentation device for soilless culture is characterized by comprising:
the fermentation tank (1) is provided with a spray component (2) on the inner top wall, and a feeding hopper (3) on the top;
the stirring assembly (4) is arranged inside the fermentation tank (1) and is driven to rotate by a motor (5) arranged at the top of the fermentation tank (1), and the motor (5) is electrically connected with a power supply through a first control switch;
an intermittent liquid injection push-pull mechanism (6) arranged at the top of the fermentation tank (1) comprises
The top and the bottom of the cylinder body (6-1) are both opened, a first rack and a second rack are symmetrically arranged in the cylinder body along the longitudinal direction, and the first rack and the second rack are both connected with the inner wall of the cylinder body (6-1) in a sliding manner;
the positive and negative motor (6-2) is fixedly connected with a rotating shaft which penetrates into the barrel (6-1) from the front side wall of the barrel (6-1) and is rotationally connected with the rear side wall of the barrel (6-1), a gear (6-3) is connected to the rotating shaft in a key mode, the gear (6-3) is meshed with a first rack and a second rack, the second rack is connected with the motor (5), and a second control switch of the positive and negative motor (6-2) is electrically connected with a power supply;
and an injection handle of the injector (6-4) filled with bacterial liquid is connected with the first rack, and a liquid outlet of the injector is connected with the spraying assembly (2) through a hose (6-5).
2. The fermentation device of a substrate for soilless culture according to claim 1, the spray component (2) comprises a hollow plate (2-1), an electric push rod (2-2) and a plurality of spray heads (2-3), the top of the hollow slab (2-1) is connected with the inner top wall of the fermentation tank (1) in a sliding way along the transverse direction, a plurality of spray headers (2-3) are arranged at the bottom of the hollow slab (2-1), and is communicated with the bottom of the hollow slab (2-1), the hose (6-5) penetrates into the fermentation tank (1) from a through hole at the top of the fermentation tank (1), and is communicated with the hollow plate (2-1), a push rod seat of the electric push rod (2-2) is arranged on the inner wall of the fermentation tank (1), and a push rod head of the electric push rod (2-2) is fixedly connected with the hollow plate (2-1).
3. The formula substrate fermentation device for soilless culture according to claim 1, wherein the stirring assembly (4) comprises a stirring shaft (4-1), a helical blade (4-2), a U-shaped fixing frame (4-3) and a plurality of stirring blades (4-4), the stirring shaft (4-1) longitudinally penetrates into the fermentation tank (1) from the top of the fermentation tank (1), the top of the stirring shaft (4-1) is fixedly connected with the motor (5), the helical blade (4-2) is arranged on the stirring shaft (4-1) positioned in the fermentation tank (1), the U-shaped fixing frame (4-3) is inversely fixed on the stirring shaft (4-1), and the plurality of stirring blades (4-4) are arranged on the stirring shaft (4-1) from top to bottom.
4. The fermentation device of the formula substrate for soilless culture according to claim 3, wherein a scraper (7) is respectively provided on both vertical ends of the U-shaped fixing frame (4-3).
5. The fermentation device of the formula substrate for soilless culture according to claim 1, wherein the fermentation tank (1) is symmetrically provided with a guide plate (8) inside.
6. A formulated substrate fermentation device for soilless culture according to claim 1 or 5, wherein the bottom of the fermentation tank (1) is provided with a delivery pipe (9) with a first valve.
7. The fermentation device of the formula substrate for soilless culture according to claim 6, wherein the delivery pipe (9) is communicated with a screw delivery mechanism (10) provided at the bottom of the fermentation tank (1).
8. The fermentation device of the formula substrate for soilless culture according to claim 1, wherein the fermentation tank (1) is provided with a viewing window (11) with glass.
9. The fermentation device of formula substrate for soilless culture according to claim 1, wherein said injector (6-4) is provided with a liquid injection tube with a second valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220640959.1U CN216874232U (en) | 2022-03-23 | 2022-03-23 | Formula substrate fermentation device for soilless culture |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220640959.1U CN216874232U (en) | 2022-03-23 | 2022-03-23 | Formula substrate fermentation device for soilless culture |
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| Publication Number | Publication Date |
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| CN216874232U true CN216874232U (en) | 2022-07-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202220640959.1U Active CN216874232U (en) | 2022-03-23 | 2022-03-23 | Formula substrate fermentation device for soilless culture |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115413532A (en) * | 2022-09-01 | 2022-12-02 | 新余学院 | Processingequipment of stropharia rugoso-annulata culture medium |
-
2022
- 2022-03-23 CN CN202220640959.1U patent/CN216874232U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115413532A (en) * | 2022-09-01 | 2022-12-02 | 新余学院 | Processingequipment of stropharia rugoso-annulata culture medium |
| CN115413532B (en) * | 2022-09-01 | 2023-06-09 | 新余学院 | Processing device for stropharia rugoso-annulata cultivation substrate |
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