CN216862962U

CN216862962U - Automatic pile up neatly integrated equipment of horizontal pole unloading welding

Info

Publication number: CN216862962U
Application number: CN202122158807.6U
Authority: CN
Inventors: 戴海峰; 刘路; 郭伟; 刘传月
Original assignee: Jiangsu Guohua Tube Tower Manufacture Co ltd
Current assignee: Jiangsu Guohua Tube Tower Manufacture Co ltd
Priority date: 2021-09-08
Filing date: 2021-09-08
Publication date: 2022-07-01
Anticipated expiration: 2031-09-08

Abstract

The utility model discloses automatic stacking integrated equipment for blanking and welding cross rods, which comprises an integrated equipment main body, wherein a feeding transmission chain is arranged at one end of the integrated equipment main body, an automatic cutting machine assembly is arranged at one end of the feeding transmission chain, the automatic cutting machine assembly comprises a cutting electric control case, a cutting workbench, a cutting transmission chain, an automatic transmission frame and a conveying pusher, a second transmission plate chain is arranged at one side of the automatic cutting machine assembly, and a second cross rod welding machine is arranged at one side of the second transmission plate chain. The automatic stacking integrated equipment for blanking and welding the cross rods has the advantages of reducing logistics turnover frequency, reducing logistics cost, improving efficiency, saving production space, improving unit area output and reducing labor intensity, workers only need to place the cast iron lock heads and visually detect the quality of the workpieces, the workpieces do not need to be repeatedly taken, the pipe cutting machine part can realize one-man and two-machine operation, one operator is reduced, labor cost is reduced, and the like, and better use prospects are brought.

Description

Automatic stacking integrated equipment for blanking welding of cross rods

Technical Field

The utility model relates to the technical field of combined complete equipment for automatically processing a cross rod of a novel disc-buckled scaffold, in particular to automatic stacking integrated equipment for blanking and welding the cross rod.

Background

Novel formula scaffold is detained to dish, and the tradition processing technology route of horizontal pole is: the automatic stacking integrated equipment for the blanking and welding of the cross rods is provided for the purposes that blanking is sawed, transferring, casting iron lock heads at two ends are placed manually, pipes are placed manually, automatic welding is conducted, workpieces are taken manually, visual detection is conducted, and frames are assembled, due to the fact that all the operations are single-machine operation, logistics turnover is wasted, labor of workers is large, lumbar muscle strain is caused easily, certain adverse effects are brought to the use process of people, and therefore the automatic stacking integrated equipment for the blanking and welding of the cross rods is provided.

SUMMERY OF THE UTILITY MODEL

Solves the technical problem

Aiming at the defects of the prior art, the utility model provides automatic stacking integrated equipment for blanking and welding of cross rods, which has the advantages of reducing logistics turnover frequency, lowering logistics cost, improving efficiency, saving production space, improving unit area output, reducing labor intensity, enabling workers to visually detect the quality of workpieces only by placing cast iron tapered heads, avoiding repeatedly taking the workpieces, realizing one-man and two-machine operation of a pipe cutting machine part, reducing one operator, reducing labor cost and the like, and can effectively solve the problems in the background technology.

Technical scheme

In order to achieve the purpose, the utility model adopts the technical scheme that: the automatic cutting machine comprises an integrated equipment main body, wherein a feeding transmission chain is arranged at one end of the integrated equipment main body, an automatic cutting machine component is arranged at one end of the feeding transmission chain, the automatic cutting machine component comprises a cutting electric control cabinet, a cutting workbench, a cutting transmission chain, an automatic conveying frame and a conveying pusher, a conveying plate chain II is arranged at one side of the automatic cutting machine component, a cross rod welding machine II is arranged at one side of the conveying plate chain II, a cross rod welding machine I is arranged at one side of the cross rod welding machine II, the cross rod welding machine I comprises a welding electric control cabinet, a welding transmission chain, an automatic welding gun I, a welding clamp component and an automatic welding gun II, a conveying plate chain I is arranged at one side of the cross rod welding machine I, the conveying plate chain I comprises a motor I, a lifting feeding frame II, supporting legs, a transmission channel and a motor II, and a stacking machine component is arranged at one side of the conveying plate chain I, the stacking machine assembly comprises a stacking robot, a stacking mechanical arm, a stacking conveying rod, an auxiliary rod and a disc, and a storage unit is arranged on one side of the stacking machine assembly.

Preferably, the cutting workbench is located at the rear end of the cutting electric control cabinet, the cutting conveying chain is located at the rear end of the cutting workbench, the pushing device is located on the outer surface of one side of the cutting conveying chain, and the automatic conveying frame is located on one side of the pushing device.

Preferably, the stacking mechanical arm is located at one end of the stacking robot, the stacking conveying rod is located on one side of the stacking mechanical arm, the auxiliary rod is located on one side of the stacking conveying rod, and the disc is located on the outer surface of one side of the stacking conveying rod.

Preferably, the motor is located at one end of the transmission channel, the lifting material loading frame is located on one side of the motor, the lifting material loading frame is located on one side of the lifting material loading frame, and the motor is located at the lower end of the transmission channel.

Preferably, the welding transmission chain is located at one end of the welding electric control cabinet, the welding clamp assembly is located inside the welding transmission chain, the first automatic welding gun is located on one side of the welding transmission chain, and the second automatic welding gun is located on one side of the first automatic welding gun.

Preferably, one end of the cutting workbench is fixedly connected with one side of the automatic conveying frame through a cutting conveying chain.

Preferably, one side of the stacking mechanical arm is fixedly connected with one side of the stacking conveying rod through the lifting frame.

Preferably, a butt joint port is arranged between the lifting feeding frame I and the transmission channel, and one end of the lifting feeding frame I is fixedly connected with the outer surface of one side of the transmission channel through the butt joint port.

Preferably, a mounting groove is formed between the welding clamp assembly and the welding transmission chain, and one end of the welding clamp assembly is fixedly connected with the inner wall of the welding transmission chain through the mounting groove.

Advantageous effects

Compared with the prior art, the utility model provides automatic stacking integrated equipment for blanking and welding of cross rods, which has the following beneficial effects:

1. this automatic pile up neatly integrated equipment of horizontal pole unloading welding, through the automatic cutout subassembly that sets up, but the automatic cutout material, the material is transmitted to the cutting table from material loading transmission chain and is carried out intelligent processing, cuts apart the material of accomplishing and transports by the cutting conveying chain, is transported to pushing away the ware propelling movement to the automatic conveying frame on, waits for to carry out processing on next step, automatic cutout subassembly process velocity is fast, efficient, the even standard of output, of high quality.

2. This automatic pile up neatly integrated equipment of horizontal pole unloading welding through the pile up neatly machine subassembly that sets up, has mechanical device to overturn the location to the product, by the robot according to the procedure layering pile up neatly, can fold welded finished product, semi-manufactured goods at the storage unit fast neatly, but the zero clearance operation has reduced the cost of labor, and mechanical work efficiency is high, fast.

3. This automatic pile up neatly integrated equipment of horizontal pole unloading welding through the carriage chain that sets up, can be in the same place automatic cutout machine subassembly, pile up neatly machine subassembly and horizontal pole welding machine one-tenth link, has avoided the commodity circulation turnover waste that produces because of the unit operation, has reduced and has promoted production procedure length for equipment operation efficiency, automatic material feeding, automatic material returned and artifical detection device are lifted to the automation, are back pay-off, preceding material returned, artifical detection position department has two sets of gyro wheels respectively, the convenient welding seam that detects of product circumference roll.

4. This automatic pile up neatly integrated equipment of horizontal pole unloading welding, through the horizontal pole welding machine I that sets up, the material on the carriage chain is cliied to the welding jig subassembly, and automatic intelligent operation of automatic welding rifle is automatic for the efficiency of equipment operation, ensured that material welding quality is good, and horizontal pole welding special plane is from taking welding wire current detection function, when stifled welding wire or welding wire run out, and the automatic shutdown is reported to the police, makes things convenient for the operative employee to handle the defect product.

Drawings

Fig. 1 is a schematic diagram of the overall structure of the automatic stacking integrated equipment for blanking and welding cross rods.

Fig. 2 is a schematic structural diagram of an automatic cutting machine assembly of the automatic stacking and integrating equipment for blanking and welding the cross rod.

Fig. 3 is a schematic structural diagram of a stacking machine assembly of the automatic stacking integrated equipment for blanking and welding cross rods.

Fig. 4 is a schematic structural diagram of a conveying plate chain of the automatic stacking and integrating equipment for blanking and welding the cross rod.

Fig. 5 is a structural schematic diagram of a cross bar welding machine of the cross bar blanking welding automatic stacking integrated equipment.

In the figure: 1. an integrated device main body; 2. an automatic cutter assembly; 201. cutting the electric control cabinet; 202. cutting the working table; 203. cutting the conveying chain; 204. an automatic conveying frame; 205. a conveyer; 3. a feeding transmission chain; 4. a material storage unit; 5. a palletizing machine assembly; 501. a palletizing robot; 502. a stacking mechanical arm; 503. a stacking conveying rod; 504. an auxiliary lever; 505. a disc; 6. a second conveying plate chain; 7. conveying a plate chain I; 701. a first motor; 702. lifting the first feeding frame; 703. lifting a feeding frame II; 704. supporting legs; 705. a transmission channel; 706. a second motor; 8. a first cross bar welding machine; 801. welding the electric control cabinet; 802. welding a transmission chain; 803. a first automatic welding gun; 804. welding a fixture assembly; 805. a second automatic welding gun; 9. and a second cross bar welding machine.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the utility model easy to understand, the utility model is further described with the specific embodiments.

As shown in fig. 1-5, the integrated equipment comprises an integrated equipment main body 1, a feeding transmission chain 3 is arranged at one end of the integrated equipment main body 1, an automatic cutting machine assembly 2 is arranged at one end of the feeding transmission chain 3, the automatic cutting machine assembly 2 comprises a cutting electric control cabinet 201, a cutting workbench 202, a cutting transmission chain 203, an automatic conveying frame 204 and a conveying pusher 205, a conveying plate chain second 6 is arranged at one side of the automatic cutting machine assembly 2, a cross rod welding machine second 9 is arranged at one side of the conveying plate chain second 6, a cross rod welding machine first 8 is arranged at one side of the cross rod welding machine second 9, the cross rod welding machine first 8 comprises a welding electric control cabinet 801, a welding transmission chain 802, an automatic welding gun first 803, a welding clamp assembly 804 and an automatic welding gun second 805, a conveying plate chain first 7 is arranged at one side of the cross rod welding machine first 8, the conveying plate chain first 7 comprises a motor first 701, a lifting upper rack 702, a lifting upper rack second 703, The stacking robot assembly 5 is arranged on one side of the conveying plate chain I7, the stacking robot assembly 5 comprises a stacking robot 501, a stacking mechanical arm 502, a stacking conveying rod 503, an auxiliary rod 504 and a disc 505, and the storage unit 4 is arranged on one side of the stacking robot assembly 5.

Further, cutting table 202 is located the rear end of cutting automatically controlled machine case 201, cutting conveying chain 203 is located the rear end of cutting table 202, fortune pushes away the ware 205 and is located cutting conveying chain 203 one side surface, automatic conveying frame 204 is located fortune one side of pushing away the ware 205, the material of cutting apart the completion is sent automatic conveying frame 204 by cutting conveying chain 203, wait to carry out processing on next step, automatic cutting machine subassembly 2 process velocity is fast, and is efficient, and the even standard of output, of high quality.

Further, the stacking mechanical arm 502 is located at one end of the stacking robot 501, the stacking conveying rod 503 is located at one side of the stacking mechanical arm 502, the auxiliary rod 504 is located at one side of the stacking conveying rod 503, the disc 505 is located on the outer surface of one side of the stacking conveying rod 503, the stacking machine assembly 5 can work without gaps, the stacking robot is provided with a mechanical device to turn over and position products, and the robot can stack welded finished products and semi-finished products on the storage unit 4 quickly and neatly according to program layering stacking.

Furthermore, a first motor 701 is located at one end of the transmission channel 705, a first lifting material loading frame 702 is located at one side of the first motor 701, a second lifting material loading frame 703 is located at one side of the first lifting material loading frame 702, a second motor 706 is located at the lower end of the transmission channel 705, and the conveying plate chain can connect the automatic cutting machine assembly 2, the stacking machine assembly 5 and the first cross rod welding machine 8 together, so that logistics turnover waste caused by single-machine operation is avoided.

Furthermore, the welding transmission chain 802 is located at one end of the welding electric control cabinet 801, the welding clamp assembly 804 is located inside the welding transmission chain 802, the first automatic welding gun 803 is located on one side of the welding transmission chain 802, the second automatic welding gun 805 is located on one side of the first automatic welding gun 803, the special cross rod welding machine has a welding wire current detection function, when a welding wire is blocked or used up, an automatic stop alarm is given, an operator can conveniently process defective products, the welding clamp assembly 804 clamps materials on the conveying plate chain, the first automatic welding gun 803 automatically and intelligently operates, and the efficiency of equipment operation is improved.

Further, one end of the cutting workbench 202 is fixedly connected with one side of the automatic conveying frame 204 through the cutting conveying chain 203, the cut materials are conveyed to the automatic conveying frame 204 through the cutting conveying chain 203 and wait for further processing, and the automatic cutting machine assembly 2 is high in processing speed, high in efficiency, and good in quality and uniform in output.

Further, one side of the stacking mechanical arm 502 is fixedly connected with one side of the stacking conveying rod 503 through the lifting frame, the stacking machine assembly 5 effectively reduces labor cost, improves mechanical working efficiency and accelerates operation speed.

Furthermore, a butt joint port is arranged between the lifting upper material rack 702 and the transmission channel 705, one end of the lifting upper material rack 702 is fixedly connected with the outer surface of one side of the transmission channel 705 through the butt joint port, and the automatic cutting machine assembly 2, the stacking machine assembly 5 and the cross rod welding machine 8 can be connected together through the conveying plate chain, so that the length of a production program is shortened, and the operation efficiency of equipment is accelerated.

Further, be provided with the mounting groove between welding jig subassembly 804 and the welding transmission chain 802, the inner wall fixed connection of mounting groove and welding transmission chain 802 is passed through to the one end of welding jig subassembly 804, and welding jig subassembly 804 cliies the material on the conveying plate chain, and automatic welding rifle 803 is automatic intelligent to be operated, and output is of high quality.

Principle of operation

The automatic cutting machine comprises an integrated equipment main body 1, an automatic cutting machine component 2, a cutting electric control cabinet 201, a cutting workbench 202, a cutting conveying chain 203, an automatic conveying frame 204, a conveying pusher 205, an automatic material returning frame 3, a storage unit 4, a stacking machine component 5, a stacking robot 501, a stacking mechanical arm 502, a stacking conveying rod 503, an auxiliary rod 504, a disc 505, a conveying plate chain II 6, a conveying plate chain II 7, a motor I701, a lifting material feeding frame I702, a lifting material feeding frame II 703, a supporting foot 704, a conveying channel 705, a motor II 706, a cross rod welding machine I8, a welding electric control cabinet 801, a welding conveying chain 802, an automatic welding gun I803, a welding clamp component 804, an automatic welding gun II 805 and a cross rod welding machine II 9, when in use, materials can be automatically cut through the arranged automatic cutting machine component, and are conveyed to the cutting workbench from the feeding chain for intelligent processing, the cut materials are conveyed by the cutting conveying chain, are pushed onto the automatic conveying frame by the conveying pusher, wait for the next processing, the automatic cutting machine component has high processing speed, high efficiency, uniform and standard output and good quality, the products are overturned and positioned by a mechanical device through the arranged stacking machine component, and are stacked by a robot according to the program in layers, the welded finished products and semi-finished products can be quickly and orderly stacked on the material storage unit, the gapless operation can be realized, the labor cost is reduced, the mechanical working efficiency is high, the speed is high, the automatic cutting machine component, the stacking machine component and the transverse rod welding machine can be connected together through the arranged conveying plate chain, the logistics turnover waste caused by the single-machine operation is avoided, the length of the production program is shortened, the equipment operation efficiency is accelerated, and the automatic lifting feeding, automatic material returning and manual detection device is arranged, two groups of rollers are arranged at the positions of rear feeding, front material returning and manual detection respectively, and the product rolls circumferentially to facilitate the detection of welding seams.

This automatic pile up neatly integrated equipment of horizontal pole unloading welding, through the horizontal pole welding machine I that sets up, the material on the carriage chain is cliied to the welding jig subassembly, and automatic intelligent operation of automatic welding rifle is automatic for the efficiency of equipment operation, ensured that material welding quality is good, and horizontal pole welding special plane is from taking welding wire current detection function, when stifled welding wire or welding wire run out, and the automatic shutdown is reported to the police, makes things convenient for the operative employee to handle the defect product.

It is noted that, herein, relational terms such as first and second (a, b, etc.) and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the utility model as claimed.

Claims

1. The utility model provides an automatic pile up neatly integrated equipment of horizontal pole unloading welding, includes integrated equipment main part (1), its characterized in that: one end of the integrated equipment main body (1) is provided with a feeding transmission chain (3), one end of the feeding transmission chain (3) is provided with an automatic cutting machine assembly (2), the automatic cutting machine assembly (2) comprises a cutting electric control cabinet (201), a cutting workbench (202), a cutting transmission chain (203), an automatic conveying frame (204) and a conveying pusher (205), one side of the automatic cutting machine assembly (2) is provided with a conveying plate chain II (6), one side of the conveying plate chain II (6) is provided with a cross rod welding machine II (9), one side of the cross rod welding machine II (9) is provided with a cross rod welding machine I (8), the cross rod welding machine I (8) comprises a welding electric control cabinet (801), a welding transmission chain (802), an automatic welding gun I (803), a welding clamp assembly (804) and an automatic welding gun II (805), one side of the cross rod welding machine I (8) is provided with a conveying plate chain I (7), conveying plate chain (7) include motor (701), lift and go up work or material rest (702), lift and go up work or material rest two (703), supporting legs (704), transmission way (705), motor two (706), one side of conveying plate chain (7) is equipped with pile up neatly machine subassembly (5), pile up neatly machine subassembly (5) includes pile up neatly machine people (501), pile up neatly mechanical arm (502), pile up neatly and carry pole (503), auxiliary rod (504), disc (505), one side of pile up neatly machine subassembly (5) is equipped with storage unit (4).

2. The automatic stacking integrated equipment for blanking welding of cross rods according to claim 1, is characterized in that: the cutting workbench (202) is located at the rear end of the cutting electric control cabinet (201), the cutting conveying chain (203) is located at the rear end of the cutting workbench (202), the pushing device (205) is located on the outer surface of one side of the cutting conveying chain (203), and the automatic conveying frame (204) is located on one side of the pushing device (205).

3. The automatic stacking integrated equipment for blanking welding of cross rods according to claim 1, is characterized in that: the stacking mechanical arm (502) is located at one end of the stacking robot (501), the stacking conveying rod (503) is located on one side of the stacking mechanical arm (502), the auxiliary rod (504) is located on one side of the stacking conveying rod (503), and the disc (505) is located on the outer surface of one side of the stacking conveying rod (503).

4. The automatic stacking integrated equipment for blanking welding of cross rods according to claim 1, is characterized in that: the first motor (701) is located at one end of the transmission channel (705), the first lifting material loading frame (702) is located on one side of the first motor (701), the second lifting material loading frame (703) is located on one side of the first lifting material loading frame (702), and the second motor (706) is located at the lower end of the transmission channel (705).

5. The automatic stacking integrated equipment for blanking welding of cross rods according to claim 1, is characterized in that: the welding transmission chain (802) is located at one end of the welding electric control cabinet (801), the welding clamp assembly (804) is located inside the welding transmission chain (802), the first automatic welding gun (803) is located on one side of the welding transmission chain (802), and the second automatic welding gun (805) is located on one side of the first automatic welding gun (803).

6. The automatic stacking integrated equipment for blanking welding of cross rods according to claim 2, is characterized in that: one end of the cutting workbench (202) is fixedly connected with one side of the automatic conveying frame (204) through a cutting conveying chain (203).

7. The automatic stacking integrated equipment for blanking welding of cross rods according to claim 3, is characterized in that: one side of the stacking mechanical arm (502) is fixedly connected with one side of the stacking conveying rod (503) through the lifting frame.

8. The automatic stacking integrated equipment for blanking welding of cross rods according to claim 4, is characterized in that: a butt joint port is arranged between the lifting feeding frame I (702) and the transmission channel (705), and one end of the lifting feeding frame I (702) is fixedly connected with the outer surface of one side of the transmission channel (705) through the butt joint port.

9. The automatic stacking integrated equipment for blanking welding of cross rods according to claim 5, is characterized in that: a mounting groove is formed between the welding clamp assembly (804) and the welding transmission chain (802), and one end of the welding clamp assembly (804) is fixedly connected with the inner wall of the welding transmission chain (802) through the mounting groove.