CN216862734U - Automatic material loading title material pay-off integration line body - Google Patents
Automatic material loading title material pay-off integration line body Download PDFInfo
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- CN216862734U CN216862734U CN202123251614.1U CN202123251614U CN216862734U CN 216862734 U CN216862734 U CN 216862734U CN 202123251614 U CN202123251614 U CN 202123251614U CN 216862734 U CN216862734 U CN 216862734U
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Abstract
The utility model relates to an automatic feeding, weighing and feeding integrated line body which comprises a feeding mechanism arranged at one end of the line body, a weighing mechanism connected with the feeding mechanism, and a feeding mechanism connected with the weighing mechanism. The loading mechanism comprises a hoisting mechanism, a lifting mechanism, a loading hopper basket and a turnover mechanism, the loading hopper basket can be used for loading the loading bucket, the hoisting mechanism hoists the loading bucket to a platform of the lifting mechanism, the loading bucket is pushed into the loading hopper basket, and the lifting mechanism conveys the loading hopper basket and the loading bucket to the upper end of the turnover mechanism. The material weighing mechanism comprises an automatic material distributing mechanism and a weighing device, and the turnover mechanism is positioned above the front end of the automatic material distributing mechanism. The feeding mechanism comprises a discharging mechanism, a loading device and a feeding device. This scheme need not artifically be moved and is treated the barreled heavy object of processing, need not artifical the participation branch material, need not artifically carry out the pay-off, has improved work efficiency, has reduced intensity of labour, and the manual work only needs with couple hook charging bucket, press the switch, push away the charging bucket and slide into the loading hopper basket, get the couple, take out empty charging bucket can.
Description
Technical Field
The utility model relates to the field of fastener surface treatment production, in particular to an automatic feeding, weighing and feeding integrated line.
Background
During the fastener surface treatment production process, batches of semi-finished products need to be weighed from a previous process and then delivered to a next process for surface treatment. The existing fastener surface treatment production process has the following defects:
(1) manual operation is needed for material distribution and feeding;
(2) the working efficiency of workers is low, and the labor intensity is high;
(3) for production sites with narrow ground, the transport pallet cannot pass through.
Aiming at the problems, the utility model provides an automatic feeding, weighing and feeding integrated line body, which solves the defects.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problems that in the existing fastener surface treatment production process, the manual operation is used for distributing and feeding materials, the working efficiency is low, the labor intensity is high, and a transportation clamping plate cannot pass through a production place with narrow ground. The concrete solution is as follows:
the utility model provides an automatic material loading is called material pay-off integration line body, is including the feed mechanism who locates line body one end, the title material mechanism who is connected with feed mechanism, with the feeding mechanism who calls material mechanism and be connected. The loading mechanism comprises a hoisting mechanism, a lifting mechanism, a loading hopper basket and a turnover mechanism, the loading hopper basket can be used for containing the loading bucket, the hoisting mechanism hoists the loading bucket to a platform of the lifting mechanism, the loading bucket is pushed into the loading hopper basket, and the lifting mechanism conveys the loading hopper basket and the loading bucket to the upper end of the turnover mechanism. The material weighing mechanism comprises an automatic material distributing mechanism and a weighing device, and the turnover mechanism is positioned above the front end of the automatic material distributing mechanism. The feeding mechanism comprises a discharging mechanism, a material loading device and a feeding device, wherein the rear end of the automatic distributing mechanism is positioned above the front end of the discharging mechanism, and the material loading device can receive materials from the lower part of the rear end of the discharging mechanism and then send the materials to a next station through the feeding device; the feeding mechanism, the material weighing mechanism and the feeding mechanism are respectively and electrically connected with the controller.
Furthermore, the hoisting mechanism comprises a hoisting support, a crane arranged at the top of the hoisting support, and a bucket chain arranged on the crane, wherein the lower end of the bucket chain is hooked with the charging bucket.
Furthermore, the lifting mechanism comprises a lifter arranged at the top of the hoisting support, a travel switch arranged at the upper part of the hoisting support, and a bucket chain for connecting the lifter and the loading bucket basket, wherein the lifter and the travel switch are respectively and electrically connected with the controller.
Furthermore, the lower part of the loading hopper basket is provided with a plurality of rotating rollers, the middle part of the loading hopper basket is a containing area of the charging bucket, a positioning rod is arranged on the upper side of the containing area, the upper side of the positioning rod is a discharging hopper, and two sides of the loading hopper basket are connected with the lower ends of the bucket chains.
Furthermore, the turnover mechanism comprises a rotating rod and two rotating blocks which are arranged on the back side of the loading hopper basket, and two parallel inverted L-shaped rails which are arranged on the hoisting support, wherein the rotating blocks are sleeved in the rotating rod, and one side of each rotating block is fixedly connected with the back plate of the loading hopper basket.
Furthermore, the automatic material distribution mechanism comprises a first hopper at the front end, a material distribution disc arranged on the lower side of the first hopper, a vibrator arranged on the lower part of the material distribution disc, and a second hopper arranged on the lower side of the material distribution disc, and the second hopper is connected with the weighing device.
Further, the vibrator and the weighing device are electrically connected with the controller respectively.
Further, discharge mechanism is including locating automatic gate mechanism and the discharge port of second hopper lower part. The automatic gate mechanism is electrically connected with the controller through an electromagnetic valve.
Furthermore, the material loading device comprises a material conveying hopper and a positioning rail vertical to the ground, the positioning rail is arranged on the outer side of the discharge port, a horizontal hanging rod is arranged on the upper portion of the material conveying hopper, two sides of the material conveying hopper are respectively provided with a sliding rod extending outwards, a pulley is arranged at the end portion of each sliding rod, and the pulley can slide along the positioning rail.
Furthermore, the feeding device comprises a movable trolley and a movable rail arranged on a horizontal elevated frame, the movable trolley can move back and forth along the movable rail, an automatic retracting belt of the movable trolley is connected with a suspender of the material conveying hopper, and the movable trolley is electrically connected with the controller.
In summary, the technical scheme of the utility model has the following beneficial effects:
the present fastener surface treatment production process has been solved to this scheme, has that manual work divides the material, material loading work efficiency is low, intensity of labour is big, to the narrow production place in ground, transports the unable problem that passes through of cardboard. The feeding mechanism of this scheme, can follow the cardboard and hoist barreled heavy object to elevating system's platform with the barreled heavy object of waiting to process of artifical removal (for example the charging bucket of having filled with the material), automatic feed mechanism is poured into with the material to the loadcarrying hopper basket, without artifical participation branch material, the automatic title material of title material mechanism and according to the weight of setting for pours the material into the loadcarrying device, send the material to next process by material feeding unit is automatic, without artifical pay-off, work efficiency has been improved, the intensity of labour has been reduced, artifical only need with couple hook charging bucket, press (hoist) switch, push away the charging bucket and slide into the loadcarrying hopper basket, get the couple, it can to take out empty charging bucket. In addition, the feeding device is erected in the air, so that the problem that the transportation clamping plate cannot pass through in a production place with narrow ground is solved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments of the present invention will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the utility model, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a structural diagram of an automatic feeding, weighing and feeding integrated line structure of the utility model;
FIG. 2 is a block diagram of the feed mechanism of the present invention;
FIG. 3 is a structural diagram of a discharging mechanism and a loading device of the present invention;
fig. 4 is a structural view of the feeding device of the present invention.
Description of reference numerals:
10-loading hopper basket, 11-positioning rod, 12-discharging hopper, 13-rotating rod, 14-rotating block, 20-loading hopper, 30-platform, 31-rotating roller, 40-weighing device, 41-first hopper, 42-distributing tray, 43-vibrator, 44-second hopper, 45-air cylinder, 46-gate, 47-discharging port, 50-jack support, 51-crane, 52-bucket chain, 53-elevator, 54-stroke switch, 55-bucket chain, 56-L-shaped rail, 57-hook, 60-controller, 70-transporting hopper, 71-positioning rail, 72-suspension rod, 73-sliding rod, 74-pulley, 80-moving trolley, 81-moving rail, 82-take-up and pay-off of the tape, 83-moving mechanism, 84-take-up and pay-off mechanism.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It is to be understood that the described embodiments are merely exemplary of the utility model, and not restrictive of the full scope of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The front end and the rear end in the scheme are expressed from the front and rear sequence of the production process of the production line body, that is, the front end and the rear end do not represent directions but represent sequences.
As shown in fig. 1 to 4, an automatic feeding, weighing and feeding integrated line includes a feeding mechanism disposed at one end of the line, a weighing mechanism connected to the feeding mechanism, and a feeding mechanism connected to the weighing mechanism. The feeding mechanism comprises a hoisting mechanism, a lifting mechanism, a loading hopper basket 10 and a turnover mechanism, the loading hopper basket 10 can be loaded with a loading bucket 20, the loading bucket 20 is hoisted to a platform 30 (provided with a plurality of rotating rollers 31 on the platform 30) of the lifting mechanism by the hoisting mechanism, the loading bucket 20 is pushed into the loading hopper basket 10 (manually), and the loading hopper basket 10 and the loading bucket 20 are conveyed to the upper end of the turnover mechanism by the lifting mechanism. The material weighing mechanism comprises an automatic material distributing mechanism and a weighing device 40, and the turnover mechanism is positioned above the front end of the automatic material distributing mechanism. The feeding mechanism comprises a discharging mechanism, a material loading device and a feeding device, the rear end of the automatic material distributing mechanism is positioned above the front end of the discharging mechanism, the material loading device can receive materials from the lower part of the rear end of the discharging mechanism, and then the materials are conveyed to a next station through the feeding device. The feeding mechanism, the weighing mechanism and the feeding mechanism are respectively electrically connected with the controller 60. The scale 40 includes sensors (not shown) and a display, which is integrated with the controller 60 in a single housing.
Further, the hoisting mechanism comprises a hoisting bracket 50, a crane 51 mounted on the top of the hoisting bracket 50, and a bucket chain 52 arranged on the crane 51, wherein the lower end (provided with a hook 57) of the bucket chain 52 hooks the charging bucket 20.
Further, the lifting mechanism includes a lifter 53 provided on the top of the lifting bracket 50, a travel switch 54 provided on the upper portion of the lifting bracket 50, and a bucket chain 55 connecting the lifter 53 and the bucket basket 10, and the lifter 53 and the travel switch 54 are electrically connected to the controller 60, respectively.
Further, the carrier hopper basket 10 is provided with a plurality of rotating rollers 31 at the lower part thereof, the middle part thereof is a containing area of the charging basket 20, a positioning rod 11 (for preventing the charging basket 20 from falling out of the carrier hopper basket 10 during overturning) is provided at the upper side of the containing area, a discharge hopper 12 is provided at the upper side of the positioning rod 11, and both sides of the carrier hopper basket 10 are connected with the lower ends of the bucket chains 55.
Further, the turnover mechanism comprises a rotating rod 13, two rotating blocks 14 and two parallel inverted L-shaped rails 56, wherein the rotating rod 13 and the two rotating blocks 14 are arranged on the back side of the loading hopper basket 10, the two parallel inverted L-shaped rails 56 are arranged on the hoisting bracket 50, the rotating blocks 14 are sleeved in the rotating rod 13, and one side of each rotating block 14 is fixedly connected with the back plate of the loading hopper basket 10.
Further, the automatic material distribution mechanism includes a first hopper 41 at the front end, a material distribution tray 42 disposed on the lower side of the first hopper 41, a vibrator 43 disposed on the lower portion of the material distribution tray 42, and a second hopper 44 disposed on the lower side of the material distribution tray 42, and the second hopper 44 is connected to the weighing device 40 (the sensor of the weighing device 40).
Further, the vibrator 43 and the weighing device 40 are electrically connected to the controller 60, respectively.
Further, the discharge mechanism includes an automatic gate mechanism and a discharge port 47 provided at a lower portion of the second hopper 44. The automatic shutter mechanism (including a cylinder 45 and a shutter 46) is electrically connected to the controller 60 via a solenoid valve (not shown).
Further, the loading device comprises a material conveying hopper 70 and (two) positioning rails 71 perpendicular to the ground, the positioning rails 71 are arranged outside the discharge port 47, a horizontal suspension rod 72 is arranged at the upper part of the material conveying hopper 70, two sides of the material conveying hopper 70 are respectively provided with a sliding rod 73 extending outwards, a pulley 74 is arranged at the end part of the sliding rod 73, and the pulley 74 can slide along the positioning rails 71.
Further, the feeding device comprises a moving trolley 80 and a moving rail 81 arranged in a horizontal overhead manner, wherein the moving trolley 80 can move back and forth along the moving rail 81, and an automatic retracting belt 82 of the moving trolley 80 is connected with the suspension rod 72 of the conveying hopper 70. The traveling carriage 80 is electrically connected to the controller 60. The carriage 80 is provided with a moving mechanism 83 and a retracting mechanism 84. The controller 60 is a conventional PLC programmable controller, which belongs to the prior art and will not be described in detail herein.
In summary, the technical scheme of the utility model has the following beneficial effects:
the present fastener surface treatment production process has been solved to this scheme, has that manual work divides the material, material loading work efficiency is low, intensity of labour is big, to the narrow production place in ground, transports the unable problem that passes through of cardboard. The feeding mechanism of this scheme, can follow the cardboard and hoist barreled heavy object to elevating system's platform with the barreled heavy object of waiting to process of artifical removal (for example the charging bucket of having filled with the material), automatic feed mechanism is poured into with the material to the loadcarrying hopper basket, without artifical participation branch material, the automatic title material of title material mechanism and according to the weight of setting for pours the material into the loadcarrying device, send the material to next process by material feeding unit is automatic, without artifical pay-off, work efficiency has been improved, the intensity of labour has been reduced, artifical only need with couple hook charging bucket, press (hoist) switch, push away the charging bucket and slide into the loadcarrying hopper basket, get the couple, it can to take out empty charging bucket. In addition, the feeding device is erected in the air, so that the problem that the transportation clamping plate cannot pass through in a production place with narrow ground is solved.
The above-described embodiments do not limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the above-described embodiments should be included in the protection scope of the technical solution.
Claims (10)
1. The utility model provides an automatic material loading title material pay-off integration line body which characterized in that: the device comprises a feeding mechanism arranged at one end of a wire body, a material weighing mechanism connected with the feeding mechanism, and a feeding mechanism connected with the material weighing mechanism; the loading mechanism comprises a hoisting mechanism, a lifting mechanism, a loading hopper basket and a turnover mechanism, the loading hopper basket can be used for loading a loading bucket, the hoisting mechanism hoists the loading bucket to a platform of the lifting mechanism, the loading bucket is pushed into the loading hopper basket, and the lifting mechanism conveys the loading hopper basket and the loading bucket to the upper end of the turnover mechanism; the material weighing mechanism comprises an automatic material distributing mechanism and a weighing device, and the turnover mechanism is positioned above the front end of the automatic material distributing mechanism; the feeding mechanism comprises a discharging mechanism, a material loading device and a feeding device, the rear end of the automatic material distributing mechanism is positioned above the front end of the discharging mechanism, and the material loading device can receive materials from the lower part of the rear end of the discharging mechanism and then send the materials to a next station through the feeding device; the feeding mechanism, the material weighing mechanism and the feeding mechanism are respectively and electrically connected with the controller.
2. The automatic feeding, weighing and feeding integrated line body of claim 1, wherein: the hoisting mechanism comprises a hoisting support, a crane arranged at the top of the hoisting support and a bucket chain arranged on the crane, wherein the lower end of the bucket chain is hooked with the charging bucket.
3. The automatic feeding, weighing and feeding integrated line body of claim 2, wherein: the lifting mechanism comprises a lifter arranged at the top of the hoisting support, a travel switch arranged at the upper part of the hoisting support, and a bucket chain for connecting the lifter and the loading bucket basket, wherein the lifter and the travel switch are respectively and electrically connected with the controller.
4. The automatic feeding, weighing and feeding integrated line body of claim 3, wherein: the lower part of the loading hopper basket is provided with a plurality of rotating rollers, the middle part of the loading hopper basket is a containing area of the charging bucket, a positioning rod is arranged on the upper side of the containing area, a discharging hopper is arranged on the upper side of the positioning rod, and two sides of the loading hopper basket are connected with the lower ends of the bucket chains.
5. The automatic feeding, weighing and feeding integrated line body of claim 4, wherein: the turnover mechanism comprises a rotating rod and two rotating blocks which are arranged on the back side of the loading hopper basket, two parallel inverted L-shaped rails are arranged on the hoisting support, and the rotating blocks are sleeved in the rotating rod and one side of each rotating block is fixedly connected with the back plate of the loading hopper basket.
6. The automatic feeding, weighing and feeding integrated line body of claim 5, wherein: the automatic material distributing mechanism comprises a first hopper at the front end, a material distributing plate arranged on the lower side of the first hopper, a vibrator arranged on the lower portion of the material distributing plate, and a second hopper arranged on the lower side of the material distributing plate, and the second hopper is connected with a weighing device.
7. The automatic feeding, weighing and feeding integrated line body of claim 6, wherein: the vibrator and the weighing device are respectively and electrically connected with the controller.
8. The automatic feeding, weighing and feeding integrated line body of claim 7, wherein: the discharging mechanism comprises an automatic gate mechanism and a discharging port which are arranged at the lower part of the second hopper, and the automatic gate mechanism is electrically connected with the controller through an electromagnetic valve.
9. The automatic feeding, weighing and feeding integrated line body of claim 8, wherein: the material carrying device comprises a material conveying hopper and a positioning rail vertical to the ground, the positioning rail is arranged on the outer side of the discharge port, a horizontal hanging rod is arranged on the upper portion of the material conveying hopper, two sides of the material conveying hopper are respectively provided with a sliding rod extending outwards, the end portion of each sliding rod is provided with a pulley, and the pulley can slide along the positioning rail.
10. The automatic feeding, weighing and feeding integrated line body of claim 9, wherein: the feeding device comprises a moving trolley and a moving track arranged on a horizontal overhead, the moving trolley can move back and forth along the moving track, an automatic retracting belt of the moving trolley is connected with a hanging rod of the conveying hopper, and the moving trolley is electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123251614.1U CN216862734U (en) | 2021-12-21 | 2021-12-21 | Automatic material loading title material pay-off integration line body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123251614.1U CN216862734U (en) | 2021-12-21 | 2021-12-21 | Automatic material loading title material pay-off integration line body |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216862734U true CN216862734U (en) | 2022-07-01 |
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ID=82146592
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123251614.1U Active CN216862734U (en) | 2021-12-21 | 2021-12-21 | Automatic material loading title material pay-off integration line body |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216862734U (en) |
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2021
- 2021-12-21 CN CN202123251614.1U patent/CN216862734U/en active Active
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