CN216829579U

CN216829579U - Tap is fast chain assembly line equipment doubly

Info

Publication number: CN216829579U
Application number: CN202220652322.4U
Authority: CN
Inventors: 高海良; 张瑞杭; 夏昌华
Original assignee: Xiamen Zhongxinyi Automation Equipment Co ltd
Current assignee: Xiamen Zhongxinyi Automation Equipment Co ltd
Priority date: 2022-03-23
Filing date: 2022-03-23
Publication date: 2022-06-28
Anticipated expiration: 2032-03-23

Abstract

The utility model relates to an automatic equipment technical field discloses a tap doubly fast chain assembly line equipment, body case equipment unit, lock core gas testing unit, panel equipment unit, nut knob installation unit and the locking output unit that pass through in proper order including conveying mechanism and conveying mechanism: the body valve core assembling unit comprises a first support frame, a body assembling mechanism and a valve core assembling mechanism; the lock core unit of trying gas includes second support frame, lock core mechanism and the mechanism of trying gas, and panel equipment unit includes third support frame, panel assembly robot and panel transport module, and nut knob installation unit includes fourth support frame, nut installation mechanism and knob installation mechanism, and locking output unit includes fifth support frame, screw locking mechanism and unloading mechanism, the utility model discloses an degree of automation and packaging efficiency are high, have reduced the amount of labour, can make product quality stable, have effectively improved the product percent of pass.

Description

Tap is fast chain assembly line equipment doubly

Technical Field

The utility model relates to an automatic equipment technical field, especially a tap doubly fast chain assembly line equipment.

Background

The faucet assembly part generally comprises parts such as a body, a valve core, a panel, a nut and a knob, the existing faucet assembly process is generally manually assembled, the labor cost is high, the operation of workers is unsafe, the yield of the assembled faucet is difficult to guarantee through manual assembly, and the production efficiency is low.

SUMMERY OF THE UTILITY MODEL

Therefore, the faucet speed-multiplying chain assembly line equipment needs to be provided, and the problems that manual assembly of existing faucet assembly equipment is unsafe, the yield is low and the production efficiency is high are solved.

In order to achieve the above object, the utility model provides a tap doubly fast chain assembly line equipment, body case equipment unit, lock core gas testing unit, panel equipment unit, nut knob installation unit and the locking output unit that pass through in proper order including conveying mechanism and conveying mechanism:

the conveying mechanism is used for conveying the faucet assembly part, the conveying mechanism is a speed-multiplying chain conveying line,

the body valve core assembling unit comprises a first support frame, and a body assembling mechanism and a valve core assembling mechanism which are fixed on the first support frame, wherein the body assembling mechanism and the valve core assembling mechanism are used for sequentially installing a body and a valve core on a faucet assembling part on the conveying mechanism;

the lock cylinder gas testing unit comprises a second support frame, and a lock cylinder mechanism and a gas testing mechanism which are fixed on the second support frame, wherein the lock cylinder mechanism and the gas testing mechanism are used for sequentially locking a valve core and testing gas for a faucet assembly part on the conveying mechanism;

the panel assembling unit comprises a third support frame, a panel assembling robot and a panel conveying module, wherein the panel assembling robot and the panel conveying module are fixed on the third support frame, and the panel assembling robot is used for grabbing a panel on the panel conveying module to be assembled on a faucet assembling part of the conveying mechanism;

the nut and knob mounting unit comprises a fourth support frame, and a nut mounting mechanism and a knob mounting mechanism which are fixed on the fourth support frame, and the nut mounting mechanism and the knob mounting mechanism are used for sequentially mounting a nut and a knob on a faucet assembly part on the conveying mechanism;

the locking output unit comprises a fifth support frame, and a screw locking mechanism and a blanking mechanism which are fixed on the fifth support frame, wherein the screw locking mechanism is used for locking a faucet assembly part on the conveying mechanism, and the blanking mechanism is used for outputting the faucet assembly part on the locking conveying mechanism.

The technical scheme has the following beneficial effects:

the utility model discloses in, can accomplish the material loading installation of each part automatically through setting up body case equipment unit, panel equipment unit, nut knob installation unit and locking output unit, lock core gas testing unit can carry out safe locking to the case to guarantee the gas tightness of equipment back tap through gas testing mechanism, improve the yields of product, the utility model discloses an degree of automation and packaging efficiency are high, have reduced the amount of labour, can make product quality stable, have effectively improved the product percent of pass.

Drawings

FIG. 1 is a block diagram of a faucet speed chain assembly line apparatus according to an embodiment.

Fig. 2 is an internal structure view of a double speed chain assembly line apparatus for a faucet according to an embodiment.

Fig. 3 is a structural view of a body valve core assembly unit according to an embodiment.

Fig. 4 is a structural view of a body valve core assembly unit according to an embodiment.

Fig. 5 is a structural view of a body assembling mechanism according to the embodiment.

Fig. 6 is a structural view of a valve body assembling mechanism according to an embodiment.

Fig. 7 is a structural view of a positioning mechanism according to an embodiment.

Fig. 8 is a structural diagram of a lock cylinder gas testing unit according to an embodiment.

Fig. 9 is a structural view of the key cylinder mechanism according to the embodiment.

Fig. 10 is a structural view of the gas test mechanism according to the embodiment.

Fig. 11 is a structural diagram of a gas testing module according to an embodiment.

Fig. 12 is a structural diagram of a gas testing module according to an embodiment.

Fig. 13 is a structural view of a panel assembly unit according to an embodiment.

FIG. 14 is a block diagram of a panel positioning assembly according to an embodiment.

Fig. 15 is a structural view of the panel grabber according to the embodiment.

Fig. 16 is a structural view of a nut knob mounting unit according to an embodiment.

FIG. 17 is a block diagram of a nut mounting mechanism according to an embodiment.

Fig. 18 is a structural view of a lock output unit according to an embodiment.

Fig. 19 is a structural view of a screw locking mechanism according to an embodiment.

Fig. 20 is a structural view of the blanking mechanism according to the embodiment.

Description of reference numerals:

1. a conveying mechanism;

2. a body valve core assembly unit; 21. a first support frame; 22. a body assembly mechanism; 221. a body loading machine; 2211. a robot support frame; 2212. a rotating fixed seat; 2213. a rotating connecting rod; 2214. lifting the machine head; 2215. a body gripping assembly; 222. a body loading tray; 223. a rotating table; 224. a rotating electric machine; 23. a valve core assembly mechanism; 231. a valve core mounting robot; 232. a spool delivery module; 2321. the valve core conveying support frame; 2322. the valve core conveying lifting frame; 2323. the valve core conveys the sliding track; 2324. the lifting frame drives the air cylinder; 2325. a sliding groove; 2326. a valve core placing disc; 2327. a push-pull cylinder; 2328. pulling the clamping jaw;

3. a lock cylinder gas testing unit; 31. a lock cylinder mechanism; 311. a lock cylinder supporting upright rod; 312. a lock cylinder lifting plate; 313. a lock cylinder fixing plate; 314. a lock cylinder lifting motor; 315. a lock cylinder machine head; 316. a lock cylinder mounting plate; 3161. fixing the boss; 3162. a machine head fixing plate; 3163. a lock cylinder adjusting plate; 3164. a lock cylinder adjusting bolt; 3165. an adjustment hole; 32. a gas testing mechanism; 321. a gas testing robot; 322. a gas testing module; 3221. testing the gas bottom plate; 3222. a test gas support frame; 3223. a test gas support plate; 3224. a test gas downward-pressing cylinder; 3225. an upper pressure cylinder; 3226. a test gas upper pressure seat; 3227. a lower pressure head; 3228. a gas testing groove; 3229. a test gas clamping module; 323. a test gas pipeline; 33. a second support frame;

4. a panel assembly unit; 41. a panel assembly robot; 42. a panel conveying module; 43. a third support frame; 44. a panel positioning assembly; 441. positioning the supporting rod; 442. positioning a plate; 443. positioning a conical head; 45. a panel gripping device; 451. the panel clamps the fixed plate; 452. a panel jaw; 453. a panel positioning rod; 454. positioning a buffer sleeve;

5. a nut knob mounting unit; 51. a nut mounting mechanism; 511. a nut conveying module; 5111. a nut vibrating disk; 5112. a nut conveying passage; 5113. ejecting out the cylinder; 512. (ii) a 52. A knob mounting mechanism; 521. a nut feeding support frame; 522. a feeding longitudinal slide rail; 523. a longitudinal driver; 524. feeding transverse sliding rails; 525. a lateral driver; 526. feeding a vertical sliding rail; 527. a vertical drive; 528. a nut clamp; 53. a fourth support frame;

6. a lock output unit; 61. a screw locking mechanism; 611. a screw groove; 612. locking the robot; 613. locking the machine head; 6131. locking the fixing plate; 6132. locking the vertical slide rail; 6133. a vertical slide block; 6134. a slide cylinder; 6135. a screw locking head; 6136. locking and fixing the clamp; 62. a blanking mechanism; 621. a blanking support frame; 622. blanking a transverse sliding rail; 623. blanking fixing frames; 624. blanking a conveying belt; 625. blanking clamp; 626. (ii) a 627. Blanking a vertical slide rail; 63. a fifth support frame;

7. a positioning mechanism; 71. positioning the fixing plate; 72. positioning the lifting plate; 73. positioning the clamping jaw; 74. positioning a lifting cylinder; 75. a positioning column; 76. positioning the conical head; 77. positioning the horizontal column; 78. positioning the clamp groove; 79. positioning the lifting rod;

Detailed Description

To explain technical contents, structural features, and objects and effects of the technical solutions in detail, the following detailed description is given with reference to the accompanying drawings in conjunction with the embodiments.

Referring to fig. 1-20, the present embodiment provides a double speed chain assembly line device for a faucet, including a main body valve core assembly unit 2, a lock core gas testing unit 3, a panel assembly unit 4, a nut and knob installation unit 5 and a lock output unit 6, which are sequentially passed by a conveying mechanism 1 and the conveying mechanism 1: wherein

The conveying mechanism 1 is used for conveying the faucet assembly part, and the conveying mechanism 1 is a speed-multiplying chain conveying line; the body valve core assembly unit 2 comprises a first support frame 21, a body assembly mechanism 22 and a valve core assembly mechanism 23 which are fixed on the first support frame 21, wherein the body assembly mechanism 22 and the valve core assembly mechanism 23 are used for sequentially mounting a body and a valve core on a faucet assembly part on the conveying mechanism 1; the lock cylinder gas testing unit 3 comprises a second support frame 33, a lock cylinder mechanism 31 and a gas testing mechanism 32 which are fixed on the second support frame 33, and the lock cylinder mechanism 31 and the gas testing mechanism 32 are used for sequentially locking a valve core and testing gas for a faucet assembly part on the conveying mechanism 1; the panel assembling unit 4 comprises a third supporting frame 43, a panel assembling robot 41 and a panel conveying module 42, wherein the panel assembling robot 41 and the panel conveying module 42 are fixed on the third supporting frame 43, and the panel assembling robot 41 is used for grabbing the panel on the panel conveying module 42 to be assembled on a faucet assembly of the conveying mechanism 1;

the nut and knob mounting unit 5 comprises a fourth supporting frame 53, and a nut mounting mechanism 51 and a knob mounting mechanism 52 which are fixed on the fourth supporting frame 53, wherein the nut mounting mechanism 51 and the knob mounting mechanism 52 are used for sequentially mounting nuts and knobs on the faucet assembly part on the conveying mechanism 1; the locking output unit 6 comprises a fifth support frame 63, and a screw locking mechanism 61 and a blanking mechanism 62 which are fixed on the fifth support frame 63, wherein the screw locking mechanism 61 is used for locking the faucet assembly on the conveying mechanism 1, and the blanking mechanism 62 is used for outputting the faucet assembly on the locking conveying mechanism 1.

The first support frame 21, the second support frame 33, the third support frame 43, the fourth support frame 53 and the fifth support frame 63 are all provided with a positioning mechanism 7, the positioning mechanism 7 is positioned below the conveying structure,

the faucet assembly part is provided with an assembly hole and two positioning holes, the positioning mechanism 7 comprises a positioning fixing plate 71, a positioning lifting plate 72, a positioning clamping jaw 73 and a positioning lifting cylinder 74, the positioning fixing plate 71 is fixed on the first support frame 21, the positioning lifting cylinder 74 is fixed on the positioning fixing plate 71, the positioning lifting plate 72 is fixed on an output shaft of the positioning lifting cylinder 74, the positioning clamping jaw 73 is fixed on the positioning lifting plate 72, the positioning clamping jaw 73 corresponds to the assembly hole in position, two positioning columns 75 are fixed on diagonal lines of the positioning fixing plate 71, the positioning columns 75 correspond to the positioning holes in position, and positioning conical heads 76 are fixed at the top ends of the positioning columns 75.

The diagonal setting of reference column 75 can be effectual fixes a position tap built-up member, and location circular cone head 76 makes things convenient for reference column 75 to pass the locating hole. Four assembly holes are arranged on the faucet assembly part, each positioning clamping jaw 73 is symmetrically provided with two positioning clamping grooves 78, the positioning clamping grooves 78 correspond to the assembly holes,

the four assembling holes correspond to 4-inch and 8-inch faucet bodies in pairs respectively, and the positioning mechanism 7 can be suitable for installation and positioning of the 4-inch and 8-inch faucet bodies due to the arrangement of the two positioning clamp grooves 78.

A positioning horizontal column 77 is fixed on the other diagonal line of the positioning fixing plate 71, a positioning lifting rod 79 is fixed on the bottom surface of the positioning fixing plate 71, a positioning sleeve is fixed on the bottom surface of the positioning fixing plate 71, the position of the positioning sleeve corresponds to the positioning lifting rod 79, and the positioning lifting rod 79 movably penetrates through the positioning fixing plate 71 and the positioning sleeve.

The combination of the positioning lifting rod 79 and the positioning sleeve ensures that the positioning lifting plate 72 can linearly ascend and descend, ensures the stable operation of the positioning mechanism 7, and when the faucet assembly is fixed by the positioning mechanism 7, the positioning horizontal column 77 supports the bottom surface of the faucet assembly.

The body assembling mechanism 22 includes a body loading robot 221, a body loading tray 222, a rotating table 223 and a rotating motor 224, the body loading tray 222 is fixed on the rotating table 223, the rotating table 223 is disposed on the first support frame 21, the rotating motor 224 is fixed on the bottom surface of the first support frame 21, the rotating motor 224 is in driving connection with the rotating table 223, the body loading tray 222 and the conveying mechanism 1 are located within the working radius of the body loading robot 221, and the body loading robot 221 is used for clamping and mounting the body on the body loading tray 222 onto a faucet assembly of the conveying mechanism 1.

The rotating table 223 can make the body on the body charging tray 222 be located within the working radius of the body feeder robot 221 by rotating so that the body feeder robot 221 completes the pickup of the body within a shorter working radius.

In this embodiment, the body loading tray 222 is provided with a loading dividing plate, the loading dividing plate divides the body loading tray 222 into two parts, and the rotating table 223 rotates so that the general body loading tray 222 is located within the working radius of the body feeder 221.

Body material loading machine 221 people includes robot support frame 2211, swivelling joint fixing base 2212, swivelling joint pole 2213 and lift aircraft nose 2214, swivelling joint fixing base 2212 is fixed on robot support frame 2211, swivelling joint pole 2213 both ends are swivelling joint fixing base 2212 and lift aircraft nose 2214 respectively, it gets subassembly 2215 to be equipped with the body clamp on body material loading machine 221 people's the output, the body clamp is got subassembly 2215 and is included T template and two body clamping jaws, the one end and the lift aircraft nose 2214 of T template are fixed mutually, two body clamping jaws are fixed respectively at the both ends that T template is relative.

The body material loading robot 221 can rotate in multiple directions due to the arrangement of the rotating shafts, and the body clamping jaws can accurately grab all bodies within the operation radius of the material loading robot.

The spool assembly mechanism 23 includes a spool mounting robot 231 and a spool transport module 232; the valve core conveying module 232 comprises a valve core conveying support frame 2321, a valve core conveying lifting frame 2322, a valve core conveying sliding rail 2323 and a lifting frame driving air cylinder 2324, the valve core conveying support frame 2321 is fixed on the first support frame 21, a plurality of layers of sliding grooves 2325 are formed in the valve core conveying lifting frame 2322, a valve core placing disc 2326 is arranged on the sliding grooves 2325, the valve core conveying sliding rail 2323 is fixed on the valve core conveying support frame 2321, the valve core conveying lifting frame 2322 and the valve core conveying sliding rail 2323 are connected and arranged, an output shaft of the lifting frame driving air cylinder 2324 is connected with the bottom of the valve core conveying lifting frame 2322, a push-pull air cylinder 2327 is arranged at the bottom of the valve core conveying support frame 2321, a pulling clamping jaw 2328 is fixed on the output shaft of the push-pull air cylinder 2327, and the pulling jaw 2328 is used for clamping the valve core placing disc 2326.

The valve core placing disc 2326 is arranged in multiple layers, so that the valve core storage capacity of the valve core conveying module 232 can be effectively improved, the valve core placing disc 2326 does not need to be added manually, and the assembly efficiency of the device is effectively improved. A pulling block is fixed on one side of the valve core placing plate 2326 close to the valve core conveying sliding track 2323 in a protruding mode, two ends of the pulling block are of sharp-angled structures, and a groove matched with the shape of the sharp-angled structures is formed in the pulling clamping jaw 2328.

The shape of the pulling block is beneficial to pulling the clamping jaw 2328 to stably grab the valve element placing disc 2326, and the position of the valve element placing disc 2326 is prevented from being shifted when being pulled. In this embodiment, the valve core clamping assembly is arranged on the output shaft of the valve core installation robot 231 and comprises two valve core clamping jaws, and the structure of the valve core installation robot 231 is the same as that of the body feeding robot 221.

The lock cylinder mechanism 31 comprises a lock cylinder supporting upright rod 311, a lock cylinder lifting plate 312, a lock cylinder fixing plate 313, a lock cylinder lifting motor 314 and a lock cylinder machine head 315, the lock cylinder fixing plate 313 is fixed at the top of the lock cylinder supporting upright rod 311, the lock cylinder lifting motor 314 is fixed on the lock cylinder fixing plate 313, a lock cylinder lifting hole is formed in the lock cylinder lifting plate 312, the lock cylinder lifting plate 312 is sleeved with the lock cylinder supporting upright rod 311 through the lock cylinder lifting hole, the lock cylinder lifting plate 312 is connected with an output shaft of the lock cylinder lifting motor 314, one side, close to the conveying mechanism 1, of the lock cylinder lifting plate 312 protrudes to form a lock cylinder mounting plate 316, the lock cylinder machine head 315 is fixed on the lock cylinder mounting plate 316, the conveying mechanism 1 passes below the lock cylinder machine head 315, and a positioning mechanism 7 corresponding to the lock cylinder machine head 315 is fixed on the second support frame 33.

The lock cylinder lifting motor 314 drives the lock cylinder machine head 315 to descend through the lock cylinder lifting plate 312, an output shaft of the lowered lock cylinder machine head 315 is matched with the valve core, and the lock cylinder machine head 315 rotates to drive the valve core to be locked.

The lock cylinder mounting plate 316 is provided with a mounting opening, two opposite sides of the mounting opening are provided with fixing bosses 3161, two fixing bosses 3161 are erected with a head fixing plate 3162, a lock cylinder machine head 315 is fixed on the machine head fixing plate 3162, the fixing bosses 3161 are provided with a plurality of fixing holes, two sides of the machine head fixing plate 3162 are provided with elongated adjusting holes 3165, the machine head fixing plate 3162 is fixed by embedding fasteners in the adjusting holes 3165 and the fixing holes, the machine head fixing plate 3162 protrudes out of the lock cylinder mounting plate 316, a lock cylinder adjusting plate 3163 is fixed on the side surface of the lock cylinder mounting plate 316, a lock cylinder adjusting bolt 3164 is fixed on the lock cylinder adjusting plate 3163, and the tail end of the lock cylinder adjusting bolt 3164 is abutted against the side surface of the machine head fixing plate 3162. Through the elongated adjusting hole 3165, the machine head fixing plate 3162 can realize the adjustment of a plurality of fixed positions, and the lock cylinder adjusting bolt 3164 plays a limiting and positioning role on the machine head fixing plate 3162, so that the lock cylinder machine head 315 is ensured to be right opposite to the valve core, and the smooth operation of the valve core locking step is ensured.

In this embodiment, the number of the lock cylinder mechanisms 31 is two, the two lock cylinder mechanisms 31 are arranged side by side, so as to further improve the efficiency of locking the valve plug, and each lock cylinder mechanism 31 is provided with two lock cylinder supporting upright rods 311.

The gas testing mechanism 32 comprises a gas testing robot 321, a plurality of gas testing modules 322 and a plurality of groups of gas testing pipelines 323, the plurality of gas testing modules 322 are respectively arranged at two sides of the gas testing robot 321, the gas testing pipelines 323 correspond to the gas testing modules 322 one by one, the gas testing module 322 comprises a gas testing bottom plate 3221, a gas testing support frame 3222, a gas testing support plate 3223, a gas testing downward-pressing cylinder 3224 and four groups of upper-pressing cylinders 3225, the gas testing bottom plate 3221 is fixed on the second support frame 33, the upper-pressing cylinder 3225 is fixed on the second support frame 33, an upper gas testing seat 3226 is arranged on an output shaft of the upper-pressing cylinder 3225, the gas testing support frame 3222 is fixed on the gas testing bottom plate 3221, the gas testing support plate 3223 is fixed on the gas testing support frame 3222, four gas testing grooves 8 are arranged on the gas testing support plate 3223, the four gas testing grooves 3228 correspond to the upper gas testing seats 3226 of the four groups of the upper-pressing cylinders 3225 respectively, the gas testing downward-pressing cylinder 3224 is fixed in the middle part of the gas testing bottom plate 3221, a lower pressure head 3227 positioned above the test gas supporting plate 3223 is fixed on an output shaft of the test gas lower pressure cylinder 3224, a test gas through hole is formed in the test gas upper pressure seat 3226, a test gas connecting joint is arranged on the side surface of the upper pressure cylinder 3225, and the test gas through hole is connected with a gas path of the test gas pipeline 323 through the test gas connecting joint.

When the body behind the lock cylinder is grabbed on the gas testing module 322 by the gas testing robot 321, the lower pressing head 3227 and the gas testing upper pressing seat 3226 press the body to ensure the air tightness of the body, and the four groups of upper pressing air cylinders 3225 and the gas testing grooves 3228 are arranged so that the gas testing module 322 can perform gas testing procedures of 4-inch taps and 8-inch taps. The gas testing robot 321 is used for capturing the body behind the lock cylinder onto the gas testing module 322 for gas testing, capturing the body after gas testing is completed onto the output mechanism,

four groups of gas testing clamping modules 3229 are arranged on the bottom surface of the gas testing supporting plate 3223, the four groups of gas testing clamping modules 3229 correspond to the four gas testing grooves 3228 one to one, each gas testing clamping module 3229 comprises a fixed clamping block, a movable clamping block and a clamping cylinder, the fixed clamping block and the movable clamping block are respectively located on two sides of each gas testing groove 3228, the movable clamping block is fixed with an output shaft of the clamping cylinder, and the fixed clamping block is fixed with the gas testing supporting plate 3223.

The gas testing clamping module 3229 is used for clamping and fixing the body behind the lock cylinder, and prevents the position of the body from changing in the gas testing process and affecting the accuracy of the gas testing. The gas testing robot 321 and the body feeding robot 221 have the same structure, the number of the gas testing modules 322 in the embodiment is six, the gas testing work of six parts can be carried out simultaneously, and the efficiency of the whole device in the gas testing process is ensured.

The gas testing mechanism 32 further comprises a high-pressure gas storage tank, and the gas testing pipeline 323 is communicated with the high-pressure gas storage tank.

The structure of the panel conveying module 42 is the same as that of the valve core conveying module 232, the panel conveying module 42 is used for conveying panels, the placing tray is used for placing the panels, and the panel assembling robot 41 is used for grabbing the panels on the panel conveying module 42 and assembling the panels on the body of the conveying mechanism 1.

The side of the panel conveying module 42 close to the conveying structure is provided with a panel positioning assembly 44, the panel positioning assembly 44 comprises a positioning support rod 441 and a positioning plate 442, the positioning support rod 441 is fixed on the third support frame 43, the positioning plate 442 is fixed on the positioning support rod 441, the panel conveyed by the panel conveying module 42 is provided with three mounting holes, and the positioning plate 442 is fixed with positioning conical heads 443 corresponding to the mounting holes. The panel positioning assembly 44 is used for positioning the panel mounting holes, and the panel assembling robot 41 first grabs the panel and places the panel on the positioning plate 442, and then grabs the panel to assemble and place the panel on the body of the conveying mechanism 1 after positioning by the positioning conical head 443.

The panel assembling robot 41 and the body feeding robot 221 have the same structure, and the panel clamping assembly is fixed on an output shaft of the panel multi-shaft feeding assembly.

The panel unit further comprises a panel clamping device 45, the panel clamping device 45 comprises a panel clamping fixing plate 451 and a panel clamping claw 452, the panel clamping fixing plate is fixed on the lower surface of the panel clamping fixing plate 451, the top surface of the panel clamping fixing plate 451 is fixed with an output shaft of the panel assembling robot 41, panel positioning rods 453 are arranged on two sides of the panel clamping claw 452, and positioning buffer sleeves 454 are arranged at the bottoms of the panel positioning rods 453.

The panel locating lever 453 is used for locating the position of the mounting hole of the panel of the equipment, makes things convenient for the panel clamping jaw 452 to accurately grab the panel, and the locating buffer sleeve 454 avoids the bottom of the panel position to have hard collision when the panel assembling robot 41 grabs the panel, thereby ensuring the smooth proceeding of the panel assembling process.

The number of the panel conveying modules 42 is two, one panel conveying module 42 is used for conveying a 4-inch faucet panel, the other panel conveying module is used for conveying an 8-inch faucet panel, and the two panel conveying modules 42 are respectively positioned on two sides of the panel assembling robot 41.

The nut mounting mechanism 51 comprises a nut conveying module 511 and a nut feeding module, the nut conveying module 511 comprises a nut vibrating disc 5111 and a nut conveying channel 5112, the starting end of the nut conveying channel 5112 is connected with the nut vibrating disc 5111, the tail end of the nut conveying channel 5112 extends to the lower portion of the nut feeding module, and the tail end of the nut conveying channel 5112 is provided with an ejection cylinder 5113.

The nut feeding module comprises a nut feeding support frame 521, a feeding longitudinal sliding rail 522, a longitudinal driver 523, a feeding transverse sliding rail 524, a transverse driver 525, a feeding vertical sliding rail 526, a vertical driver 527 and a nut clamp 528, the nut feeding support frame 521 is fixed on a fourth support frame 53, the feeding longitudinal sliding rail 522 is fixed on the nut feeding support frame 521, the feeding transverse sliding rail 524 slides and is arranged on the feeding longitudinal sliding rail 522, the feeding transverse sliding rail 524 is in driving connection with the longitudinal driver 523, the feeding vertical sliding rail 526 slides and is arranged on the feeding transverse sliding rail 524, the feeding vertical sliding rail 526 is in driving connection with the transverse driver 525, the nut clamp 528 slides and is arranged on the feeding vertical sliding rail 526, and the nut clamp 528 is in driving connection with the vertical driver 527.

The nut fixture 528 completes the movement on the three-dimensional space through the feeding longitudinal slide rail 522, the longitudinal driver 523 and the feeding vertical slide rail 526, so that the feeding process of the nut is completed.

The knob mounting mechanism 52 includes a knob mounting robot and a knob conveying module, the knob conveying module is used for conveying knobs, the structure of the knob conveying module is the same as that of the valve core conveying module 232, the knob mounting robot is used for mounting the knobs onto the faucet assembly of the conveying mechanism 1, and the structure of the knob mounting robot is the same as that of the body loading robot 221.

The screw locking mechanism 61 includes a screw groove 611, a locking robot 612 and a locking head 613, the screw groove 611 is located within the working radius of the locking robot 612, the locking robot 612 is located at the side of the output mechanism, the locking head 613 is fixed on the output shaft of the locking robot 612, the locking head 613 includes a locking fixing plate 6131, a locking vertical slide rail 6132, a sliding cylinder 6134, a vertical slider 6133, a screw locking head 6135 and a locking fixing clamp 6136, the locking fixing plate 6131 is fixed on the output shaft of the locking robot 612, the sliding cylinder 6134 and the locking vertical slide rail 6132 are fixed on the locking fixing plate 6131, the vertical slider 6133 is slidably arranged on the locking vertical slide rail 6132, the vertical slider 6133 is connected with the output shaft of the sliding cylinder 6134, the screw locking head 6135 is fixed on the vertical slider 6133, and the locking fixing clamp 6136 is fixed at the bottom end of the locking fixing plate 6131.

The blanking mechanism 62 comprises a blanking support frame 621, a blanking transverse slide rail 622, a blanking fixing frame 623, a blanking vertical slide rail 627, a blanking clamp 625 and a blanking conveying belt 624, the blanking support frame 621 is fixed on the fifth support frame 63, the blanking transverse slide rail 622 is fixed on the blanking support frame 621, the blanking fixing frame 623 is slidably arranged on the blanking transverse slide rail 622, the blanking vertical slide rail 627 is fixed on the blanking fixing frame 623, the blanking clamp 625 is slidably arranged on the blanking vertical slide rail 627, and the blanking conveying belt 624 is arranged below the blanking clamp 625. The blanking transverse slide rail 622 is provided with a driving device for driving the blanking fixing frame 623 to slide.

In this embodiment, the first support frame 21 is provided with two positioning mechanisms 7 respectively corresponding to the assembly positions of the body and the valve core, the second support frame 33 is provided with three positioning mechanisms 7 respectively corresponding to the assembly positions of the two locking cylinder mechanisms 31 and the gas testing mechanism 32, the third support frame 43 is provided with one positioning mechanism 7, the fourth support frame 53 is provided with two positioning mechanisms 7 corresponding to the assembly positions of the nut and the knob, and the fifth support frame 63 is provided with two positioning mechanisms 7 respectively corresponding to the screw locking mechanisms 61 and the blanking mechanism 62.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or terminal that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or terminal. Without further limitation, an element defined by the phrases "comprising … …" or "comprising … …" does not exclude the presence of additional elements in a process, method, article, or terminal that comprises the element. Further, herein, "greater than," "less than," "more than," and the like are understood to exclude the present numbers; the terms "above", "below", "within" and the like are to be understood as including the present number.

Although the embodiments have been described, once the basic inventive concept is known, other changes and modifications can be made to the embodiments by those skilled in the art, so that the above embodiments are only examples of the present invention, and not intended to limit the scope of the present invention, and all the modifications of the equivalent structure or equivalent flow path using the contents of the specification and the drawings of the present invention, or directly or indirectly using other related technical fields are also included in the scope of the present invention.

Claims

1. The utility model provides a tap doubly fast chain assembly line equipment which characterized in that, includes body case equipment unit, lock core gas testing unit, panel equipment unit, nut knob installation element and the locking output unit that conveying mechanism and conveying mechanism pass through in proper order:

2. The assembly line equipment of tap speed chain as claimed in claim 1, wherein the first support frame, the second support frame, the third support frame, the fourth support frame and the fifth support frame are all provided with a positioning mechanism, the positioning mechanism is positioned below the conveying structure,

the faucet assembly part is provided with an assembly hole and two positioning holes, the positioning mechanism comprises a positioning fixing plate, a positioning lifting plate, a positioning clamping jaw and a positioning lifting cylinder, the positioning fixing plate is fixed on a first support frame, the positioning lifting cylinder is fixed on the positioning fixing plate, the positioning lifting plate is fixed on an output shaft of the positioning lifting cylinder, the positioning clamping jaw is fixed on the positioning lifting plate, the positioning clamping jaw corresponds to the assembly hole in position, two positioning columns are fixed on the positioning fixing plate in diagonal lines, the positioning columns correspond to the positioning holes in position, and positioning conical heads are fixed at the top ends of the positioning columns;

another diagonal is fixed with the location horizontal pole on the location fixed plate, the bottom surface of location fixed plate is fixed with the location lifter, the bottom surface of location fixed plate is fixed with the position sleeve, the position sleeve position is corresponding with the location lifter, location lifter activity passes location fixed plate and position sleeve.

3. The faucet speed chain assembly line device of claim 1, wherein the body assembly mechanism comprises a body loading robot, a body loading tray fixed on the rotating table, a rotating table disposed on the first support frame, and a rotating motor fixed on the bottom surface of the first support frame, the rotating motor being drivingly connected to the rotating table, the body loading tray and the conveying mechanism being located within the working radius of the body loading robot, the body loading robot being configured to mount the body clamp on the body loading tray on the faucet assembly of the conveying mechanism.

4. The faucet speed multiplier chain assembly line apparatus of claim 1, wherein the cartridge assembly mechanism comprises a cartridge installation robot and a cartridge transport module;

the valve core conveying module comprises a valve core conveying support frame, a valve core conveying lifting frame, a valve core conveying sliding track and a lifting frame driving air cylinder, the valve core conveying support frame is fixed on a first support frame, a plurality of layers of sliding grooves are formed in the valve core conveying lifting frame, a valve core placing plate is arranged on each sliding groove, the valve core conveying sliding track is fixed on the valve core conveying support frame, the valve core conveying lifting frame and the valve core conveying sliding track are connected and arranged, an output shaft of the lifting frame driving air cylinder is connected with the bottom of the valve core conveying lifting frame, a push-pull air cylinder is arranged at the bottom of the valve core conveying support frame, a pulling clamping jaw is fixed on an output shaft of the push-pull air cylinder, and the pulling clamping jaw is used for clamping the valve core placing plate.

5. The assembly line equipment for the double speed chain of the faucet as claimed in claim 1, wherein the lock cylinder mechanism comprises a lock cylinder supporting upright rod, a lock cylinder lifting plate, a lock cylinder fixing plate, a lock cylinder lifting motor and a lock cylinder machine head, the lock cylinder fixing plate is fixed on the top of the lock cylinder supporting upright rod, the lock cylinder lifting motor is fixed on the lock cylinder fixing plate, a lock cylinder lifting hole is formed in the lock cylinder lifting plate, the lock cylinder lifting plate is sleeved with the lock cylinder supporting upright rod through the lock cylinder lifting hole, the lock cylinder lifting plate is connected with an output shaft of the lock cylinder lifting motor, one side of the lock cylinder lifting plate, which is close to the conveying mechanism, protrudes to form a lock cylinder mounting plate, the lock cylinder machine head is fixed on the lock cylinder mounting plate, the conveying mechanism passes through the lower part of the lock cylinder machine head, and a positioning mechanism corresponding to the lock cylinder machine head is fixed on the second supporting frame.

6. The assembly line equipment for the double speed chain of the faucet as claimed in claim 5, wherein the lock cylinder mounting plate is provided with mounting openings, two opposite sides of the mounting openings are provided with fixing bosses, two fixing bosses are provided with a machine head fixing plate, the lock cylinder head is fixed on the machine head fixing plate, the fixing bosses are provided with a plurality of fixing holes, two sides of the machine head fixing plate are provided with elongated adjusting holes, the machine head fixing plate is fixed by embedding fasteners in the adjusting holes and the fixing holes, the machine head fixing plate protrudes out of the lock cylinder mounting plate, a lock cylinder adjusting plate is fixed on the side surface of the lock cylinder mounting plate, a lock cylinder adjusting bolt is fixed on the lock cylinder adjusting plate, and the tail end of the lock cylinder adjusting bolt abuts against the side surface of the machine head fixing plate.

7. The assembly line equipment of a faucet speed chain as claimed in claim 1, wherein the gas testing mechanism comprises a gas testing robot, a plurality of gas testing modules and a plurality of groups of gas testing pipelines, the plurality of gas testing modules are respectively arranged at two sides of the gas testing robot, the gas testing pipelines correspond to the gas testing modules one by one, the gas testing modules comprise a gas testing bottom plate, a gas testing support frame, a gas testing support plate, a gas testing downward-pressing cylinder and four groups of upward-pressing cylinders, the gas testing bottom plate is fixed on the second support frame, the upward-pressing cylinder is fixed on the second support frame, a gas testing upward-pressing seat is arranged on an output shaft of the upward-pressing cylinder, the gas testing support frame is fixed on the gas testing bottom plate, the gas testing support plate is fixed on the gas testing support frame, four gas testing grooves are arranged on the gas testing support plate, the four gas testing grooves correspond to the gas testing upward-pressing seats of the four groups of upward-pressing cylinders respectively, the gas testing downward-pressing cylinder is fixed at the middle part of the gas testing bottom plate, the output shaft of the test gas lower pressure cylinder is fixedly provided with a lower pressure head positioned above the test gas supporting plate, the test gas upper pressure seat is provided with a test gas through hole, the side surface of the upper pressure cylinder is provided with a test gas connecting joint, and the test gas through hole is connected with a test gas pipeline through the test gas connecting joint.

8. The assembly line equipment for the faucet double-speed chain as claimed in claim 1, wherein the panel conveying module is provided with a panel positioning component near the side of the conveying structure, the panel positioning component comprises a positioning support rod and a positioning plate, the positioning support rod is fixed on the third support frame, the positioning plate is fixed on the positioning support rod, the panel conveyed by the panel conveying module is provided with three mounting holes, and a positioning conical head corresponding to the mounting holes is fixed on the positioning plate,

the panel equipment unit still includes that the panel presss from both sides and gets the device, the device is got including the panel clamp to the panel clamp, the panel is cliied and is fixed the lower surface of pressing from both sides and get the fixed plate at the panel clamp, the top surface that the fixed plate was got to the panel clamp is fixed mutually with the output shaft of panel equipment robot, the both sides of panel clamping jaw are equipped with the panel locating lever, the bottom of panel locating lever is equipped with the location cushion collar.

9. The apparatus for assembling a faucet speed chain according to claim 1, wherein the nut mounting mechanism comprises a nut conveying module and a nut feeding module, the nut conveying module comprises a nut vibrating disk and a nut conveying channel, the starting end of the nut conveying channel is connected with the nut vibrating disk, the tail end of the nut conveying channel extends to the lower part of the nut feeding module, the tail end of the nut conveying channel is provided with an ejection cylinder,

the nut feeding module comprises a nut feeding support frame, a feeding longitudinal slide rail, a longitudinal driver, a feeding transverse slide rail, a transverse driver, a feeding vertical slide rail, a vertical driver and a nut clamp, the nut feeding support frame is fixed on a fourth support frame, the feeding longitudinal slide rail is fixed on the nut feeding support frame, the feeding transverse slide rail is arranged on the feeding longitudinal slide rail in a sliding mode and is in driving connection with the longitudinal driver, the feeding vertical slide rail is arranged on the feeding transverse slide rail in a sliding mode and is in driving connection with the transverse driver, the nut clamp is arranged on the feeding vertical slide rail in a sliding mode, and the nut clamp is in driving connection with the vertical driver.

10. The assembly line equipment of a speed chain for a faucet as claimed in claim 1, wherein the screw locking mechanism comprises a screw groove, a locking robot and a locking head, the screw groove is located within the working radius of the locking robot, the locking robot is located at the side of the output mechanism, the locking head is fixed on the output shaft of the locking robot,

the locking machine head comprises a locking fixing plate, a locking vertical sliding rail, a sliding cylinder, a vertical sliding block, a screw locking head and a locking fixing clamp, the locking fixing plate is fixed on an output shaft of the locking robot, the sliding cylinder and the locking vertical sliding rail are fixed on the locking fixing plate, the vertical sliding block is arranged on the locking vertical sliding rail in a sliding mode, the vertical sliding block is connected with the output shaft of the sliding cylinder, the screw locking head is fixed on the vertical sliding block, and the locking fixing clamp is fixed at the bottom end of the locking fixing plate;

the blanking mechanism comprises a blanking support frame, a blanking transverse sliding rail, a blanking fixing frame, a blanking vertical sliding rail, a blanking fixture and a blanking conveying belt, the blanking support frame is fixed on a fifth support frame, the blanking transverse sliding rail is fixed on the blanking support frame, the blanking fixing frame is arranged on the blanking transverse sliding rail in a sliding mode, the blanking vertical sliding rail is fixed on the blanking fixing frame, the blanking fixture is arranged on the blanking vertical sliding rail in a sliding mode, and the blanking conveying belt is arranged below the blanking fixture.