CN216792975U - Coin sorting machine - Google Patents
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- CN216792975U CN216792975U CN202220066877.0U CN202220066877U CN216792975U CN 216792975 U CN216792975 U CN 216792975U CN 202220066877 U CN202220066877 U CN 202220066877U CN 216792975 U CN216792975 U CN 216792975U
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Abstract
Description
技术领域technical field
本实用新型涉及钱币分类装置技术领域,尤其涉及一种硬币分拣机。The utility model relates to the technical field of coin sorting devices, in particular to a coin sorting machine.
背景技术Background technique
目前,市场上关于钱币分类大多数的公交公司、商贸和银行都是采用人工对其进行分类的,而由人工进行清点不仅效率低、成本高,而且易受外界因素的干扰,由此可见,这种形势不容乐观。At present, most bus companies, commerce and banks in the market classify coins manually, and manual counting is not only inefficient and costly, but also susceptible to interference from external factors. It can be seen that, This situation is not optimistic.
实用新型内容Utility model content
基于此,有必要针对上述技术问题,提供一种高效、准确、成本低的硬币分拣机。Based on this, it is necessary to provide an efficient, accurate and low-cost coin sorter for the above-mentioned technical problems.
一种硬币分拣机,包括:A coin sorter comprising:
送料单元,所述送料单元上设有螺旋输送通道,所述螺旋输送通道上依次间隔地设有第一至第三落料孔,所述第一至第三落料孔的直径依次增加,且分别用于筛选1毛硬币、5毛硬币和1元硬币;A feeding unit, the feeding unit is provided with a screw conveying channel, the screw conveying channel is provided with first to third blanking holes at intervals, and the diameters of the first to third blanking holes are sequentially increased, and It is used to screen 1 cent coins, 5 cents coins and 1 yuan coins respectively;
电磁驱动单元,与所述送料单元相连接,所述电磁驱动单元能够驱动所述送料单元振动,使硬币顺着螺旋输送通道定向移动;an electromagnetic driving unit, connected with the feeding unit, the electromagnetic driving unit can drive the feeding unit to vibrate, so that the coins move directionally along the screw conveying channel;
收集单元,设置在所述送料单元的下方,且分别与所述第一至第三落料孔的位置相对应。The collecting unit is arranged below the feeding unit and corresponds to the positions of the first to third blanking holes respectively.
在其中一个实施例中,所述送料单元包括:In one embodiment, the feeding unit includes:
送料盘本体,所述螺旋输送通道设置在所述送料盘本体的外周侧;a feeding tray body, the screw conveying channel is arranged on the outer peripheral side of the feeding tray body;
上座,通过螺栓固定连接在所述送料盘本体的底部,且所述上座的四个侧面设有耳型联接耳。The upper seat is fixedly connected to the bottom of the feeding tray body by bolts, and four sides of the upper seat are provided with ear-shaped connecting ears.
在其中一个实施例中,所述上座上设有多个镂空的减重孔,所述减重孔的形状为正方形。In one embodiment, the upper seat is provided with a plurality of hollow weight-reduction holes, and the shape of the weight-reduction holes is square.
在其中一个实施例中,所述螺旋输送通道的底部为向外倾斜的斜面。In one of the embodiments, the bottom of the spiral conveying channel is an outwardly inclined slope.
在其中一个实施例中,所述送料单元还包括挡板,所述挡板设置在所述螺旋输送通道的前部,所述挡板的底部高于所述螺旋输送通道的底部一设定距离。In one embodiment, the feeding unit further comprises a baffle plate, the baffle plate is arranged at the front of the spiral conveying channel, and the bottom of the baffle plate is higher than the bottom of the spiral conveying channel by a set distance .
在其中一个实施例中,所述电磁驱动单元包括:In one embodiment, the electromagnetic drive unit includes:
衔铁,固定在所述上座的底部;an armature, fixed on the bottom of the upper seat;
底座,设置在所述衔铁的下方,所述底座的上表面固定有电磁铁,所述电磁铁与所述衔铁相配合;a base, arranged below the armature, an electromagnet is fixed on the upper surface of the base, and the electromagnet is matched with the armature;
弹簧片,所述弹簧片的上端固定在所述耳型联接耳上,所述弹簧片的下端倾斜地固定在所述底座上。A spring piece, the upper end of the spring piece is fixed on the ear-shaped coupling ear, and the lower end of the spring piece is obliquely fixed on the base.
在其中一个实施例中,所述底座的底部设有橡胶脚垫。In one embodiment, the bottom of the base is provided with rubber feet.
在其中一个实施例中,所述收集单元包括:In one embodiment, the collection unit includes:
金属管,固定连接在所述第一至第三落料孔的下方;a metal pipe, fixedly connected below the first to third blanking holes;
收集桶,所述收集桶上设有收集孔,所述收集孔的位置与所述金属管的位置相对应;a collection barrel, the collection barrel is provided with a collection hole, and the position of the collection hole corresponds to the position of the metal pipe;
计数器,设置在所述收集桶上,所述计数器能够对进入到所述收集桶的硬币进行计数;a counter, arranged on the collection bucket, and the counter can count the coins entering the collection bucket;
转盘,用于放置所述收集桶,所述转盘的底部与电机相连接,所述电机能够带动所述转盘进行水平旋转,以切换不同状态的收集桶与所述金属管相对应;a turntable for placing the collection bucket, the bottom of the turntable is connected with a motor, and the motor can drive the turntable to rotate horizontally, so as to switch the collection buckets in different states to correspond to the metal pipes;
转盘底座,固定连接在所述电机的底部。The turntable base is fixedly connected to the bottom of the motor.
上述硬币分拣机,通过将硬币放置到送料单元中,然后,电磁驱动单元带动送料单元振动,使硬币顺着螺旋输送通道定向移动,从而使不同种类的硬币通过直径不同的第一至第三落料孔分别落入到对应的收集单元中进行收集,其节省人力物力的同时,大大提高了工作效率,具有重要的经济和社会价值,市场前景广阔。The above coin sorting machine, by placing coins in the feeding unit, and then, the electromagnetic drive unit drives the feeding unit to vibrate, so that the coins move directionally along the screw conveying channel, so that different types of coins pass through the first to third different diameters. The blanking holes fall into the corresponding collection units respectively for collection, which saves manpower and material resources and greatly improves work efficiency, has important economic and social value, and has broad market prospects.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions in the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. , for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本实用新型的硬币分拣机的结构示意图;Fig. 1 is the structural representation of the coin sorting machine of the present utility model;
图2是本实用新型的硬币分拣机的俯视图;Fig. 2 is the top view of the coin sorter of the present utility model;
图3是本实用新型的硬币分拣机的局部剖视图;3 is a partial cross-sectional view of the coin sorting machine of the present invention;
图4是本实用新型的送料盘的结构示意图;Fig. 4 is the structural representation of the feeding tray of the present invention;
图5是本实用新型的上座的结构示意图;Fig. 5 is the structural representation of the upper seat of the present utility model;
图6是本实用新型的橡胶脚垫的结构示意图;Fig. 6 is the structural representation of the rubber foot pad of the present invention;
图7是本实用新型的转盘的结构示意图。FIG. 7 is a schematic view of the structure of the turntable of the present invention.
具体实施方式Detailed ways
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。附图中给出了本实用新型的较佳的实施例。但是,本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容的理解更加透彻全面。In order to facilitate the understanding of the present utility model, the present utility model will be more fully described below with reference to the related drawings. The preferred embodiments of the present utility model are shown in the accompanying drawings. However, the present invention may be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided.
需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for the purpose of illustration only and do not represent the only embodiment.
除非另有定义,本文所使用的所有的技术和科学术语与属于本实用新型的技术领域的技术人员通常理解的含义相同。本文中在本实用新型的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本实用新型。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
参阅图1-7所示,本实用新型一实施例提供一种硬币分拣机,包括:Referring to Figures 1-7, an embodiment of the present invention provides a coin sorting machine, including:
送料单元1,所述送料单元1上设有螺旋输送通道11,所述螺旋输送通道11上依次间隔地设有第一至第三落料孔(101-103),所述第一至第三落料孔(101-103)的直径依次增加,且分别用于筛选1毛硬币、5毛硬币和1元硬币;Feeding unit 1, the feeding unit 1 is provided with a
电磁驱动单元2,与所述送料单元1相连接,所述电磁驱动单元2能够驱动所述送料单元1振动,使硬币顺着螺旋输送通道11定向移动;The
收集单元3,设置在所述送料单元1的下方,且分别与所述第一至第三落料孔(101-103)的位置相对应。The
上述硬币分拣机,通过将硬币放置到送料单元1中,然后,电磁驱动单元2带动送料单元1振动,使硬币顺着螺旋输送通道11定向移动,从而使不同种类的硬币通过直径不同的第一至第三落料孔(101-103)分别落入到对应的收集单元3中进行收集,其节省人力物力的同时,大大提高了工作效率,具有重要的经济和社会价值,市场前景广阔。The above coin sorting machine, by placing coins in the feeding unit 1, and then the
在本实用新型一实施例中,所述送料单元1包括:In an embodiment of the present invention, the feeding unit 1 includes:
送料盘本体12,所述螺旋输送通道11设置在所述送料盘本体12的外周侧;本实施例中,送料盘本体12呈盘状,其中部向上凸起,如此,当硬币放置到送料盘本体12内时,硬币可以向送料盘本体12的边缘滑动,以便于快速进入到所述螺旋输送通道11中;The
上座13,通过螺栓14固定连接在所述送料盘本体12的底部,且所述上座13的四个侧面设有耳型联接耳15。可选地,所述螺旋输送通道11的底部为向外倾斜的斜面。本实施例中,螺旋输送通道11的底部斜面倾角为5°,这样使硬币能紧靠着螺旋输送通道11的外侧,其输送运动更具有有序性和稳定性。The
此外,螺旋输送通道11的轨道直径可以设置成350mm,在适当的地方先钻第一落料孔101,其略大于1毛硬币的直径(保证5毛的不掉漏),例如:直径为19mm,这样就能让1毛硬币先从螺旋输送通道11掉落分离出去,然后,再隔一定距离后在钻第二落料孔102,其略大于5毛硬币(20.5mm)的直径,这样既可达到送料和分离的双重作用了。In addition, the diameter of the track of the
在本实用新型一实施例中,所述上座13上设有多个镂空的减重孔16,所述减重孔16的形状为正方形。In an embodiment of the present invention, the
本实施例中,上座13选用ZG275-485H材料,此种材料性能要强于ZG45铸钢件,在满足机械强度和刚度的前提下,应尽可能地减轻重量,4个镂空的正方形减重孔16,可以在保证强度的前提下,节约了材料。In this embodiment, the
在本实用新型一实施例中,所述送料单元1还包括挡板17,所述挡板17设置在所述螺旋输送通道11的前部,所述挡板17的底部高于所述螺旋输送通道11的底部一设定距离。本实施例中,该设定距离为2-5mm,如此,挡板17可以将堆积或竖起的硬币进行抹平,从而便于后续第一至第三落料孔(101-103)的落料筛选。In an embodiment of the present invention, the feeding unit 1 further includes a
在本实用新型一实施例中,所述电磁驱动单元2包括:In an embodiment of the present invention, the
衔铁21,固定在所述上座13的底部;The
底座22,设置在所述衔铁21的下方,所述底座22的上表面固定有电磁铁23,所述电磁铁23与所述衔铁21相配合;The
弹簧片24,所述弹簧片24的上端固定在所述耳型联接耳15上,所述弹簧片24的下端倾斜地固定在所述底座22上。本实施例中,弹簧片24与水平面的夹角为60-75度。A
本实施例中,弹簧片24可以为优质弹簧钢65Mn材料制成的板弹簧片叠装而成。弹簧片24经过淬火后,要求硬度HRC=40~42,热处理后弹簧片24不允许有扭曲、裂纹、夹渣、锤痕等缺陷;表面脱碳层厚度不得超过弹簧片24厚度的1/100。In this embodiment, the
在本实用新型一实施例中,所述底座22的底部设有橡胶脚垫25。如此,通过橡胶脚垫25能对底座22起到减震和缓冲作用。In an embodiment of the present invention, the bottom of the
在本实用新型一实施例中,所述收集单元3包括:In an embodiment of the present invention, the
金属管31,固定连接在所述第一至第三落料孔(101-103)的下方;The
收集桶32,所述收集桶32上设有收集孔33,所述收集孔33的位置与所述金属管31的位置相对应;本实施例中,金属管31可以起到引导的作用,提高硬币落入到收集孔33的位置精度。The
计数器,设置在所述收集桶32上,所述计数器能够对进入到所述收集桶32的硬币进行计数;a counter, arranged on the
转盘34,用于放置所述收集桶32,所述转盘34的底部与电机36相连接,所述电机36能够带动所述转盘34进行水平旋转,以切换不同状态的收集桶32与所述金属管31相对应;The
转盘底座35,固定连接在所述电机36的底部。The
本实施例中,计数器为光电传感器,当有硬币掉落的时候,光电感应器就会感应到并计数,当收集桶32里的硬币数量达到50个时候,机器停止并启动电机36,所述电机36能够带动所述转盘34进行水平旋转,将50个硬币的收集桶32推出,并带入一个空的收集桶32,机器再次启动,硬币掉落到空的收集桶32里,光电感应器再次计数。In this embodiment, the counter is a photoelectric sensor. When a coin is dropped, the photoelectric sensor will sense and count. When the number of coins in the
本实用新型的工作原理如下:The working principle of the present utility model is as follows:
对于5毛,1毛和1块的硬币,我们可以利用它们的直径的不同进行分类。根据机械振动谐振原理,将送料单元1的固有频率w1调谐到与电磁激振频率w2相近,使其比值z=0.85~0.95,机器便在低临界共振状态下工作,在此区间工作有工作平稳,消耗功率小的特点。For 5 hair, 1 hair and 1 piece coins, we can use the difference in diameter to classify them. According to the principle of mechanical vibration resonance, the natural frequency w 1 of the feeding unit 1 is tuned to be close to the electromagnetic excitation frequency w 2 , so that the ratio z = 0.85 to 0.95, the machine will work in a low critical resonance state. Stable work and low power consumption.
具体地,输送到电磁铁23的电磁线圈的电流一般是经过单相半波整流的,未整流时,电压为正弦曲线,当半波整流后,在正半周内有电压加在电磁线圈上,因而电磁线圈就有电流通过,在衔铁21和铁芯之间便产生一对大小相等的脉冲电力,互相吸引。这时,送料盘本体12向下运动并往下压有一定角度的弹簧片24,使送料盘本体12绕中轴线做微小的旋转运动,弹簧片24发生变形,储存了一定的势能。在负半周,电磁线圈中无电流通过,电磁力消失,由于弹簧片24储存的势能被释放,衔铁21和铁芯朝相反方向离开,送料盘本体12向上运动并绕中轴线做反向旋转运动。这样,送料盘本体12就以交流电源的频率振动。由于螺旋输送通道11与激振力作用线间有一定的夹角,当送料盘本体12振动加速度的垂直分量大于重力加速度时,送料盘本体12内的硬币被连续抛起,并按抛物线的轨迹向前进行跳跃运动。由于送料盘本体12振动的频率很高,振幅很小,硬币被抛起的高度也很小,所以只能看见硬币在螺旋输送通道11中向前定向运动。Specifically, the current sent to the electromagnetic coil of the
在硬币分类这一工序时,在螺旋输送通道11上钻出直径略大硬币的孔,由于一块硬币直径大于五毛硬币的直径大于一毛硬币的直径,因此,在螺旋输送通道11的路径上先钻出可以让一毛硬币掉下去但五毛硬币、一块硬币可以正常运动过去的孔,然后,隔一定距离钻出直径略大五毛硬币的孔便于五毛硬币的掉落,后面在螺旋输送通道11上运动的硬币就只有一块硬币了,从而达到了硬币分类的目的。In the process of coin sorting, a hole with a slightly larger diameter coin is drilled on the
同时,在第一至第三落料孔(101-103)下方分别设计一个收集单元3,利用光电传感器和一个小型的电路控制系统,在装置感应到硬币数量达50个的时候,机器就会停止,然后,电机36转动带动硬币出去,同时把另一个空的收集桶32安放到位,机器再次启动,人就可以取走硬币快速打包了。At the same time, a
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本申请的几种实施方式,但并不能因此而理解为对本申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present application, but should not be construed as limiting the scope of the present application. It should be pointed out that for those skilled in the art, without departing from the concept of the present application, several modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the scope of protection of the patent of the present application shall be subject to the appended claims.
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