CN216780577U - Induction heating automatic brazing machine assembly - Google Patents
Induction heating automatic brazing machine assembly Download PDFInfo
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- CN216780577U CN216780577U CN202122988629.XU CN202122988629U CN216780577U CN 216780577 U CN216780577 U CN 216780577U CN 202122988629 U CN202122988629 U CN 202122988629U CN 216780577 U CN216780577 U CN 216780577U
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- guide rail
- brazing machine
- induction
- brazing
- induction heating
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Abstract
The utility model belongs to the technical field of welding equipment, and particularly relates to an induction heating automatic brazing machine assembly which comprises a guide rail, a brazing machine and carrier boats, wherein at least 3 carrier boats are arranged on the guide rail in a sliding mode, the brazing machine is arranged on each of two sides of the guide rail respectively, each carrier boat comprises a lift and a tray arranged at the upper end of the lift, and a positioning core rod used for placing a workpiece is arranged on the top surface of the tray. The utility model adopts a plurality of soldering machines to simultaneously work to solder a plurality of workpieces, does not need manual operation, realizes the automation of welding, has high quality stability and reliability of soldering, reduces the production cost and improves the competitiveness.
Description
Technical Field
The utility model relates to the technical field of welding equipment, in particular to an induction heating automatic brazing machine assembly.
Background
The high-frequency induction soldering machine works by utilizing a high-frequency induction heating principle, namely, an operation method of connecting two or more base metals into a whole by using welding materials under the condition of high temperature or high pressure is adopted, the argon arc welding gun stud soldering currently adopts high-frequency induction soldering, workers need to work by eyes, hands and feet in a coordinated mode, the operation difficulty is large, the working strength is large, the efficiency is low, and meanwhile, the problems of high rejection rate, high repair welding rate and the like exist.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the defects and provides an induction heating automatic brazing machine assembly, which realizes welding automation, does not need manual operation and can be produced in batches.
In order to overcome the defects in the background art, the technical scheme adopted by the utility model for solving the technical problems is as follows: the utility model provides an automatic brazing machine subassembly of induction heating, includes guide rail, brazing machine and year thing boat, be equipped with the year thing boat that 3 slides and set up on the guide rail at least, the guide rail both sides are equipped with the brazing machine respectively, the year thing boat includes the lift, sets up in the tray of lift upper end, the tray top surface is equipped with the location plug that is used for placing the work piece.
The further improvement comprises that at least 6 positioning core rods are arranged.
The brazing machine comprises a power supply and an induction tube arranged on the side face of the power supply, wherein an induction ring used for heating and welding a workpiece is arranged on the induction tube, the workpiece to be welded is arranged right below the center of the induction ring, and the number of the induction ring is equal to that of the positioning core rods.
The further improvement comprises that at least two brazing machines are arranged, and the brazing machines are symmetrically arranged by taking the guide rail as a center line.
The further improvement comprises that a groove at the lower end of the carrier is placed on a guide rail, and a pulley is arranged between the groove at the bottom of the carrier and the guide rail.
The further improvement comprises that the carriers are arranged at equal intervals.
The beneficial effects of the utility model are: a plurality of workpieces are brazed by simultaneously operating a plurality of brazing machines without manual operation, so that the welding automation is realized, the brazing quality stability and reliability are high, the production cost is reduced, and the competitiveness is improved.
Drawings
The utility model is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a pictorial view of the carrier and rail mounting of the present invention;
in the figure, 1-guide rail, 2-carrier boat, 3-induction ring, 4-brazing machine, 5-power supply, 6-induction tube, 7-positioning mandrel, 8-workpiece, 9-pulley, 10-lifter and 11-pallet.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
According to the embodiment, the workpiece 8 is positioned by the positioning core rod 7, two parts of the workpiece 8 to be welded are assembled on the positioning core rod 7, meanwhile, the welding ring coated with the soldering flux is preset at the welding position and is brazed by the plurality of soldering machines 4 arranged at two sides of the guide rail 1, the whole welding process is automatic, manual operation is not needed, the brazing quality stability and reliability are high, the production cost is low, and the production cost is low,
the number of the positioning core rods 7 is at least 6, synchronous welding of a plurality of workpieces 8 is achieved after the workpieces 8 are installed on the positioning core rods 7, and production efficiency is high.
The brazing machine 4 comprises a power supply 5 and an induction pipe 6 arranged on the side face of the power supply 5, an induction ring 3 used for heating a welding workpiece 8 is arranged on the induction pipe 6, the workpiece 8 to be welded is arranged right below the center of the induction ring 3, the number of the induction ring 3 is equal to that of the positioning core rods 7, by adopting the embodiment, the induction ring 3 generates an induction electromagnetic field through high-frequency induction current, medium-frequency induction current and power-frequency induction current generated by the power supply 5, the surface of the workpiece 8 is coupled to generate induction electromotive force, induction eddy current is formed on the surface of the workpiece 8, heat is generated by the eddy current generated on the surface of the workpiece, and the brazing flux coated on the welding part is welded when the workpiece reaches the melting temperature of brazing filler metal.
The number of the brazing machines 4 is at least two, the brazing machines 4 are symmetrically arranged by taking the guide rail as a center line, a plurality of brazing machines 4 are used for welding workpieces simultaneously, and the production efficiency is improved in multi-station work.
The groove of carrying 2 lower extremes is placed on guide rail 1, set up pulley 9 between the groove of carrying 2 bottom surfaces of the boat and guide rail 1, for the equidistance setting between the carrying 2, realize that many brazing machines 4 braze to the work piece 8 of installing on a plurality of carrying dish 2 simultaneously.
The working principle is as follows: at a workpiece assembling station, positioning a workpiece 8 by using a positioning core rod 7, assembling two parts of the workpiece 8 to be welded on the positioning core rod 7, and presetting a welding ring coated with a brazing flux at a welding part; sliding the carrier 2 to a brazing station along the guide rail 1, wherein the brazing station consists of a plurality of brazing machines 4, and driving the carrier 2 to drive the workpiece 8 to move under the induction ring 3; the carrier 2 ascends and rises, the workpiece 8 falls into the center of the induction ring 3, the power supply 5 generates high-frequency current to enable the induction ring 3 to generate an induction electromagnetic field to heat and melt the welding ring, the heating is stopped after the set brazing temperature is reached, the heating is delayed for several seconds, and the brazing is finished after the brazing filler metal is solidified; after the tray 11 is driven to descend by the elevator 10, the tray is moved until a station where the welded part can be taken out is reached, and the welded part is taken out.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the utility model concepts of the present invention in the scope of the present invention.
Claims (6)
1. The utility model provides an automatic brazing machine subassembly of induction heating, its characterized in that, includes guide rail (1), brazing machine (4) and year thing boat (2), be equipped with 3 year thing boat (2) that slide to set up on guide rail (1) at least, guide rail (1) both sides are equipped with brazing machine (4) respectively, it includes lift (10) to carry thing boat (2), sets up tray (11) in lift (10) upper end, tray (11) top surface is equipped with location plug (7) that are used for placing work piece (8).
2. An induction heating automated brazing machine assembly as claimed in claim 1, wherein: the number of the positioning core rods (7) is at least 6.
3. An induction heating automated brazing machine assembly as claimed in claim 1, wherein: the brazing machine (4) comprises a power supply (5) and an induction pipe (6) arranged on the side face of the power supply (5), an induction ring (3) used for heating a welding workpiece (8) is arranged on the induction pipe (6), the workpiece (8) to be welded is arranged right below the center of the induction ring (3), and the number of the induction ring (3) is equal to that of the positioning core rods (7).
4. An induction heating automated brazing machine assembly as claimed in claim 1, wherein: the number of the brazing machines (4) is at least two, and the brazing machines (4) are symmetrically arranged by taking the guide rail as a central line.
5. An induction heating automated brazing machine assembly as claimed in claim 1, wherein: the groove at the lower end of the carrier (2) is placed on the guide rail (1), and a pulley (9) is arranged between the groove at the bottom surface of the carrier (2) and the guide rail (1).
6. An induction heating automated brazing machine assembly as claimed in claim 1, wherein: the object carrying boats (2) are arranged at equal intervals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122988629.XU CN216780577U (en) | 2021-12-01 | 2021-12-01 | Induction heating automatic brazing machine assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122988629.XU CN216780577U (en) | 2021-12-01 | 2021-12-01 | Induction heating automatic brazing machine assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216780577U true CN216780577U (en) | 2022-06-21 |
Family
ID=82006001
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122988629.XU Active CN216780577U (en) | 2021-12-01 | 2021-12-01 | Induction heating automatic brazing machine assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216780577U (en) |
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2021
- 2021-12-01 CN CN202122988629.XU patent/CN216780577U/en active Active
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