CN216779889U

CN216779889U - Automatic leveling machine

Info

Publication number: CN216779889U
Application number: CN202220304460.3U
Authority: CN
Inventors: 陆辉
Original assignee: Suzhou Changersheng Commercial Equipment Co ltd
Current assignee: Suzhou Changersheng Commercial Equipment Co ltd
Priority date: 2022-02-15
Filing date: 2022-02-15
Publication date: 2022-06-21
Anticipated expiration: 2032-02-15

Abstract

The application relates to an automatic leveling machine, which relates to the technical field of leveling, aims to solve the problems that waste materials can be attached to the front surface of a strip steel entering the leveling machine, the structure of the leveling machine and the strip steel can be damaged when the strip steel is leveled, and the safety is low. The automatic steel strip cleaning machine comprises a base, the upper surface of the base is provided with a support frame, the support frame is connected with a first compression roller and a second compression roller which are used for leveling steel strips in a rotating mode, the upper surface of the base is provided with a cleaning frame, the cleaning frame comprises two vertical plates and a transverse plate arranged between the two vertical plates, a first brush roller and a second brush roller are connected between the two vertical plates in a rotating mode, one side, deviating from the first brush roller and the second brush roller, of each vertical plate is provided with a plurality of driving pieces, a collecting box is placed on the upper surface of the base, and the collecting box is located on one side, deviating from the support frame, of the cleaning frame. The waste material on the surface of the strip steel is removed, and the effect that the strip steel and the temper mill are damaged by the waste material is reduced.

Description

Automatic leveling machine

Technical Field

The application relates to the technical field of leveling, in particular to an automatic leveling machine.

Background

The leveler is a machine for leveling an uneven metal coil, and corrects a plate by pressing the plate through upper and lower rollers so that the plate obtains a surface quality having a necessary property, and is widely used in industrial production.

Related patent with publication number CN211839629U provides a strip steel temper mill, which comprises a base, a support frame, an adjusting mechanism, a movable plate, a pre-tightening mechanism, a fixed frame, a first pressing roller, a speed reducing motor and a second pressing roller, wherein the support frame is of an inverted U-shaped structure, the support frame is fixed on the base, the movable plate is connected on the support frame through the adjusting mechanism, and the fixed frame is connected on the movable plate through the pre-tightening mechanism; the first compression roller is an upper roller, the second compression roller is a lower roller, and the second compression roller is positioned right below the first compression roller; a first rotating rod is fixed at each of two ends of the first press roller and is rotatably connected in the fixed frame through a first bearing; and the two ends of the second compression roller are respectively fixed with a second rotating rod, the second rotating rods are rotatably connected onto the supporting frame through second bearings, and the output end of the speed reducing motor is in driving connection with the second compression roller through the second rotating rods. When the strip steel needs to be leveled, the strip steel passes through the space between the first pressing roller and the second pressing roller, and the leveling of the strip steel is realized under the extrusion of the first pressing roller and the second pressing roller.

In view of the above-mentioned related patents, the inventor found that some waste materials may adhere to the surface of the strip steel after the strip steel is completely produced, and when the waste materials enter the temper mill along with the strip steel for temper rolling, the upper and lower compression rollers may press the waste materials into the strip steel, so that the structure of the strip steel and the compression rollers is damaged, and certain potential safety hazards are caused.

SUMMERY OF THE UTILITY MODEL

In order to improve the security of levelling machine when belted steel extrudees, clear up the crushed aggregates on belted steel surface in advance, this application provides an automatic levelling machine.

The application provides an automatic levelling machine adopts following technical scheme:

an automatic temper mill comprises a base, wherein a supporting frame is arranged on the upper surface of the base, a first pressing roller and a second pressing roller which are used for flattening strip steel are rotatably connected onto the supporting frame, the first pressing roller and the second pressing roller are rotatably connected with the supporting frame, a cleaning frame is arranged on the upper surface of the base, the cleaning frame is arranged on one side close to a feed port of the supporting frame and comprises two vertical plates and a transverse plate arranged between the two vertical plates, the transverse plate is arranged at one end, away from the base, of each vertical plate, a first brush roller and a second brush roller are rotatably connected between the two vertical plates, the first brush roller is an upper roller, the second brush roller is a lower roller, a plurality of driving pieces used for driving the first brush roller and the second brush roller to rotate are arranged on one sides, away from the first brush roller and the second brush roller, of each driving piece, an output shaft of each driving piece is connected with the corresponding first brush roller and the corresponding second brush roller, the collecting box for collecting waste materials is placed on the upper surface of the base and located on one side, away from the supporting frame, of the sweeping frame.

By adopting the technical scheme, before the strip steel enters the space between the first compression roller and the second compression roller to be leveled, the driving piece on the side wall of the vertical plate is started, the first brush roller and the second brush roller are driven to rotate by the driving piece, so that the surface of the strip steel passing through the space between the first brush roller and the second brush roller is cleaned, the surface waste of the strip steel entering the space between the first compression roller and the second compression roller is less, the problem that the strip steel and the structures of the first compression roller and the second compression roller are damaged because the waste on the surface of the strip steel is embedded into the strip steel when the strip steel is extruded by the first compression roller and the second compression roller is effectively solved, the working safety of the leveler is improved, the first brush roller and the second brush roller clean the surface of the strip steel through the driving of the driving piece, the labor cost is saved, the automation degree and the flexibility are higher, and the leveling quality of the strip steel is improved at the same time, has higher economic benefit.

Preferably, one side of the cleaning frame, which is far away from the supporting frame, is provided with a cleaning assembly for introducing waste materials on the upper surface of the strip steel into the collecting box.

Through adopting above-mentioned technical scheme, set up the clearance subassembly and can clear up the waste material of belted steel upper surface to effectively improved the waste material of belted steel upper surface and excessively piled up, thereby reduce the problem of cleaning the effect, further improved this application to the effect of cleaning on belted steel surface, security and practicality are higher.

Preferably, the clearance subassembly includes posting, two adjust cylinder and two clearance brushes, the posting both ends are buckled and are connected with corresponding riser lateral wall respectively, two adjust cylinder connects respectively in the posting both ends one side that the part of buckling deviates from each other, adjust cylinder's piston rod passes the posting, two the clearance brush is connected respectively in the end wall department of corresponding adjust cylinder piston rod, the vertical setting of clearance brush, the brush hair of clearance brush laminates in belted steel upper surface.

Through adopting above-mentioned technical scheme, after adjustment cylinder starts, adjustment cylinder's piston rod carries out horizontal migration to drive the waste material that cleaning brush cleaned first brush roller and sweep, the waste material of belted steel upper surface is swept towards both sides through the cleaning brush of both sides, and finally get into in the collecting box, adopt the cylinder to replace the manual work mode of clearing up, degree of automation is higher, has saved the cost of labor, can further improve belted steel surface's roughness, the security is higher.

Preferably, the end walls of the two ends of the collecting box are provided with guide covers which are convenient for waste materials to enter the collecting box, the guide covers are connected with the end walls of the collecting box, the upper ends of the guide covers are arranged towards the direction deviating from the strip steel in an inclined mode, and the two side edges of each guide cover are bent towards the direction of the strip steel.

Through adopting above-mentioned technical scheme, set up the guide housing and can effectively improve the condition that the waste material dropped at will when being swept from belted steel upper surface, restrict the direction of motion of waste material through the guide housing to make the waste material drop to the collecting box inside more easily, when keeping operational environment clean and tidy, save subsequent clearance time, have higher practicality and economic benefits.

Preferably, the guide cover bottom is provided with the connection piece, connection piece and collecting box lateral wall looks butt, be provided with a plurality of retaining members on the connection piece, the retaining member pass the connection piece and with collecting box lateral wall threaded connection.

Through adopting above-mentioned technical scheme, set up connection piece and retaining member and be convenient for dismantle the guide housing, through dismantling down behind the guide housing, can regularly clear up collecting box inside, be convenient for in time change broken guide housing simultaneously, economic benefits is higher, has improved the convenience and the practicality of this application.

Preferably, a guide plate is arranged on one side edge of the collecting box close to the second brush roller, and the upper end of the guide plate is inclined towards the second brush roller.

Through adopting above-mentioned technical scheme, the deflector that sets up the slope can make the waste material of belted steel lower surface fall into the collecting box more intensively after sweeping through the second brush roller inside, help keeping operational environment clean and tidy, saved the follow-up time of clearing up the base upper surface, have higher practicality.

Preferably, the base upper surface is provided with the dust cover, the direction cover is located and is cleaned the frame and clear up the subassembly outside, the dust cover all sets up the transport opening that can supply the belted steel to pass along belted steel direction of motion's both sides lateral wall.

Through adopting above-mentioned technical scheme, establish the dust cover at cleaning frame and the outside cover of clearance subassembly, can effectively improve when cleaning the belted steel surface, the adnexed dust in belted steel surface flies upward at will, pollutes operational environment's problem, has protected staff's health, and the security is higher.

Preferably, the dust removal mouth has been seted up to the dust cover upper surface, dust removal mouth department is provided with the dust removal pipe, the one end intercommunication that the dust removal pipe deviates from the dust removal mouth has the negative pressure fan that is used for adsorbing the inside dust of dust cover, negative pressure fan's air outlet department intercommunication has the adsorption tank.

Through adopting above-mentioned technical scheme, set up negative-pressure air fan and adsorption tank and can take out from and discharge again after adsorbing the dust to the inside dust of dust cover, effectively protected operational environment and staff's healthy, improved practicality and security.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the cleaning frame and the cleaning assembly are arranged, so that waste materials on the surface of the strip steel can be cleaned, the problem that the structures of the strip steel, the first compression roller and the second compression roller are damaged due to the fact that the waste materials are embedded into the strip steel when the strip steel enters the space between the first compression roller and the second compression roller to be extruded is effectively solved, the practicability and the safety of the application are improved, and the cleaning frame and the cleaning assembly are controlled by the driving piece and the adjusting cylinder, so that the automation degree is high, the labor cost is saved, and the economic benefit is high;

2. the waste materials on the surface of the strip steel can enter the collecting box more intensively by arranging the guide cover and the guide plate, so that the maintenance of the working environment is facilitated, the health of workers is protected, and the economic benefit is higher.

Drawings

Fig. 1 is a schematic structural view of an automatic leveling machine according to an embodiment of the present application.

Fig. 2 is a schematic structural view of the interior of a dust cap according to an embodiment of the present application.

FIG. 3 is an exploded view of the sweeper frame and cleaning assembly of an embodiment of the present application.

Description of reference numerals: 1. a base; 2. a support frame; 21. a first press roll; 22. a second press roll; 3. a cleaning frame; 31. a vertical plate; 32. a transverse plate; 33. a first brush roller; 34. a second brush roller; 35. a drive member; 4. a collection box; 41. a guide plate; 5. cleaning the assembly; 51. a positioning frame; 52. adjusting the air cylinder; 53. cleaning the brush; 6. a guide housing; 61. connecting sheets; 62. a locking member; 7. a dust cover; 71. a delivery port; 72. a dust removal port; 73. a dust removal pipe; 8. a negative pressure fan; 9. an adsorption tank.

Detailed Description

The present application is described in further detail below with reference to figures 1-3.

The embodiment of the application discloses an automatic levelling machine. Referring to fig. 1, an automatic leveling machine comprises a base 1, wherein a support frame 2 is fixedly connected to the upper surface of the base 1 through welding, a first compression roller 21 and a second compression roller 22 which are used for extruding and leveling strip steel are rotatably connected to the support frame 2, the first compression roller 21 is an upper roller, and the second compression roller 22 is a lower roller. In this embodiment, the first pressing roller 21 and the second pressing roller 22 are both rotated by a motor.

Referring to fig. 2, the upper surface of the base 1 is connected with a cleaning frame 3 by welding, and the cleaning frame 3 is arranged on one side close to the feeding hole of the supporting frame 2. Cleaning frame 3 includes two vertical and relative risers 31 that set up and sets up the diaphragm 32 between two risers 31, and diaphragm 32 sets up in the riser 31 and deviates from the one end that riser 31 deviates from base 1, two risers 31 and diaphragm 32 integrated into one piece.

Referring to fig. 2, one side of each of the two vertical plates 31 close to each other is rotatably connected with a first brush roller 33 and a second brush roller 34, the first brush roller 33 is an upper roller, the second brush roller 34 is a lower roller, bristles for cleaning the surface of strip steel are arranged on the first brush roller 33 and the second brush roller 34, and the strip steel passes through a space between the first brush roller 33 and the second brush roller 34. The side wall of one side of the vertical plate 31 departing from the first brush roller 33 and the second brush roller 34 is connected with two driving pieces 35 used for driving the first brush roller 33 and the second brush roller 34 to rotate through bolts, and output shafts of the two driving pieces 35 are respectively connected with the corresponding first brush roller 33 or the second brush roller 34. In this embodiment, the driving member 35 is a driving motor, and for reducing the wear of the first brush roller 33 and the second brush roller 34, rotating bearings are embedded at the joints of the first brush roller 33, the second brush roller 34 and the vertical plate 31, the outer rings of the rotating bearings are fixedly connected with the vertical plate 31 by welding, and the inner rings of the rotating bearings are in interference fit with the corresponding connecting shafts of the first brush roller 33 and the second brush roller 34.

Referring to fig. 2 and 3, a cleaning assembly 5 for cleaning waste materials on the upper surface of the strip steel is arranged on one side of the cleaning frame 3, which is far away from the supporting frame 2, and the cleaning assembly 5 is positioned above the upper surface of the strip steel. The cleaning assembly 5 comprises a positioning frame 51, two adjusting cylinders 52 and two cleaning brushes 53. The length direction of the positioning frame 51 is consistent with the width direction of the strip steel, and two ends of the positioning frame 51 are bent towards the vertical plate 31 and fixedly connected with the corresponding side wall of the vertical plate 31 through welding. Two adjusting cylinder 52 set up respectively in the locating frame 51 lateral wall that buckles both ends and deviate from each other, and adjusting cylinder 52 passes through the bolt and can dismantle with the locating frame 51 lateral wall and be connected, and two adjusting cylinder 52's piston rod all passes locating frame 51 and inserts inside locating frame 51 and establish. The two cleaning brushes 53 are respectively connected to the end walls of the piston rods of the corresponding adjusting cylinders 52, the cleaning brushes 53 are vertically arranged, and the bristles of the cleaning brushes 53 are abutted to the upper surface of the strip steel. Through setting up clearance subassembly 5, can clear up the waste material that sweeps through first brush roller 33, effectively improve the accumulational problem of waste material, degree of automation is higher, improves the practicality.

Referring to fig. 2 and 3, a collecting box 4 for collecting waste materials is placed on the upper surface of the base 1, the collecting box 4 is located on one side of the cleaning frame 3, which is far away from the supporting frame 2, the length direction of the collecting box 4 is consistent with the width direction of the strip steel, and the length of the collecting box 4 needs to be larger than the width of the strip steel. The two ends of the collecting box 4 in the length direction are provided with guide covers 6 which are convenient for the waste materials on the upper surface of the strip steel to enter, the lower ends of the guide covers 6 are integrally formed with connecting pieces 61, and the connecting pieces 61 are abutted against the side walls of the collecting box 4. The connecting piece 61 is provided with a plurality of locking pieces 62, and the locking pieces 62 penetrate through the connecting piece 61 and are in threaded connection with the collecting box 4. In this embodiment, the upper ends of the two guide covers 6 are inclined towards the direction deviating from the collecting box 4, the two side edges of the guide covers 6 are turned over towards the direction of the collecting box 4, the upper edges of the guide covers 6 are higher than the height of the strip steel, so that the waste materials can be collected more intensively, and the locking pieces 62 are locking bolts.

Referring to fig. 2 and 3, the side of the collection box 4 close to the second brush roller 34 is connected with a guide plate 41 by welding, the guide plate 41 inclines towards the second brush roller 34, and the waste material on the lower surface of the strip steel directly passes through the guide plate 41 after being brushed by the second brush roller 34 and enters the interior of the collection box 4. Can carry out the collection of concentrating more to the waste material through setting up deflector 41 and guide housing 6 to effectively maintain operational environment, saved the follow-up time of cleaning the base 1 upper surface, save the cost of labor, economic benefits is higher.

Referring to fig. 1, a dust cover 7 for improving dust flying in the cleaning process is connected to the upper surface of the base 1 through welding, and the dust cover 7 is sleeved outside the cleaning frame 3 and the cleaning assembly 5. The side wall of the dust cover 7 along the moving direction of the strip steel is provided with a conveying opening 71 for the strip steel to pass through.

Referring to fig. 1, a dust removal opening 72 is formed in the upper surface of the dust removal cover, a dust removal pipe 73 is communicated at the outlet of the dust removal opening 72 through welding, a negative pressure fan 8 for extracting gas inside the dust removal cover 7 is communicated with one end of the dust removal pipe 73, which is far away from the dust removal cover 7, and an adsorption box 9 for purifying the extracted gas is communicated with the air outlet end of the negative pressure fan 8. Through setting up negative-pressure air fan 8 and adsorption box 9, can handle the inside air of dust cover 7 to effectively protect operational environment and staff's healthy, security and practicality are higher.

The implementation principle of the automatic leveling machine in the embodiment of the application is as follows: before the strip steel enters between the first pressing roller 21 and the second pressing roller 22 to be extruded and flattened, the strip steel can be introduced into the dust cover 7, the waste materials on the upper surface and the lower surface of the strip steel are cleaned through the first brush rollers 33 and the second brush rollers 34 respectively, and the waste materials on the lower surface of the strip steel can directly fall into the collecting box 4 through the guide plate 41.

The waste material of belted steel upper surface can directly not fall into in collecting box 4 after first brush roller 33 cleans, through starting clearance subassembly 5, through the flexible of the piston rod of adjusting cylinder 52, drives clearance brush 53, cleans the waste material that first brush roller 33 swept out for the second time to finally get into inside collecting box 4 through guide housing 6.

Can produce the dust cleaning the in-process, bleed to the dust excluding hood inside through negative-pressure air fan 8, the gas that takes out from finally discharges through adsorption tank 9, can effectively improve the problem that the dust flies upward at will in the operational environment.

The utility model provides an automatic levelling machine is through cleaning first brush roller 33 on the frame 3, second brush roller 34 and clearance subassembly 5, clear up the waste material on belted steel surface, thereby effectively improve when belted steel gets into and extrudeing between first compression roller 21 and the second compression roller 22 and level, the belted steel surface is more level and more smooth, it is inside to have improved the waste material and extruded into belted steel by first compression roller 21 and second compression roller 22, destroy belted steel, the problem of first compression roller 21 and second compression roller 22 structure, the security of levelling machine work has been improved, the degree of automation is higher, can improve the level and smooth effect to belted steel simultaneously.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides an automatic levelling machine, includes base (1), base (1) upper surface is provided with support frame (2), it is used for carrying out smooth first compression roller (21) and second compression roller (22) to belted steel to rotate to be connected with on support frame (2), first compression roller (21) and second compression roller (22) all rotate with support frame (2) and are connected its characterized in that: the cleaning device is characterized in that a cleaning frame (3) is arranged on the upper surface of the base (1), the cleaning frame (3) is arranged on one side close to a feed inlet of the support frame (2), the cleaning frame (3) comprises two vertical plates (31) which are vertically arranged and a transverse plate (32) which is arranged between the two vertical plates (31), the transverse plate (32) is arranged at one end of each vertical plate (31) which is far away from the base (1), a first brush roller (33) and a second brush roller (34) are rotatably connected between the two vertical plates (31), the first brush roller (33) is an upper roller, the second brush roller (34) is a lower roller, a plurality of driving pieces (35) used for driving the first brush roller (33) and the second brush roller (34) to rotate are arranged on one side of each vertical plate (31) which is far away from the first brush roller (33) and the second brush roller (34), and an output shaft of each driving piece (35) is connected with the corresponding first brush roller (33) and the second brush roller (34), a collecting box (4) for collecting waste materials is placed on the upper surface of the base (1), and the collecting box (4) is located on one side, away from the supporting frame (2), of the cleaning frame (3).

2. An automatic levelling machine according to claim 1, characterized in that: one side of the cleaning frame (3) departing from the supporting frame (2) is provided with a cleaning assembly (5) for leading waste on the upper surface of the strip steel into the collecting box (4).

3. A planishing machine according to claim 2, characterised in that: clearance subassembly (5) are including locating frame (51), two adjusting cylinder (52) and two clearance brushes (53), locating frame (51) both ends are buckled and are connected with corresponding riser (31) lateral wall respectively, two adjusting cylinder (52) are connected respectively in the one side that the part deviates from each other in locating frame (51) both ends buckle, locating frame (51) are passed to the piston rod of adjusting cylinder (52), two clearance brushes (53) are connected respectively in the end wall department of corresponding adjusting cylinder (52) piston rod, clearance brushes (53) vertical setting, the brush hair laminating of clearance brushes (53) fits in belted steel upper surface.

4. An automatic levelling machine according to claim 3, characterized in that: the scrap collecting device is characterized in that guide covers (6) convenient for scraps to enter the collecting box (4) are arranged on end walls of two ends of the collecting box (4), the guide covers (6) are connected with the end walls of the collecting box (4), the upper ends of the guide covers (6) are arranged in a manner of inclining towards the direction deviating from strip steel, and each of two side edges of each guide cover (6) is bent towards the direction of the strip steel.

5. An automatic levelling machine according to claim 4, characterized in that: connecting pieces (61) are arranged on the bottom edges of the guide covers (6), the connecting pieces (61) are abutted to the outer side wall of the collecting box (4), a plurality of locking pieces (62) are arranged on the connecting pieces (61), and the locking pieces (62) penetrate through the connecting pieces (61) and are in threaded connection with the side wall of the collecting box (4).

6. An automatic levelling machine according to claim 1, characterized in that: the side edge of one side, close to the second brush roller (34), of the collecting box (4) is provided with a guide plate (41), and the upper end of the guide plate (41) is obliquely arranged towards the direction of the second brush roller (34).

7. An automatic levelling machine according to claim 2, characterized in that: the cleaning device is characterized in that a dust cover (7) is arranged on the upper surface of the base (1), the cleaning frame (3) and the cleaning assembly (5) are sleeved with the dust cover, and conveying openings (71) for the strip steel to pass through are formed in the dust cover (7) along the side walls of the two sides of the strip steel moving direction.

8. An automatic levelling machine according to claim 7, characterized in that: dust removal mouth (72) have been seted up to dust cover (7) upper surface, dust removal mouth (72) department is provided with dust removal pipe (73), the one end intercommunication that dust removal pipe (73) deviates from dust removal mouth (72) has negative pressure fan (8) that are used for carrying out the absorption to the inside dust of dust cover (7), the air outlet department intercommunication of negative pressure fan (8) has adsorption tank (9).