CN216758931U - Full-automatic processing line for electron beam welding turbine components - Google Patents
Full-automatic processing line for electron beam welding turbine components Download PDFInfo
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- CN216758931U CN216758931U CN202123264355.6U CN202123264355U CN216758931U CN 216758931 U CN216758931 U CN 216758931U CN 202123264355 U CN202123264355 U CN 202123264355U CN 216758931 U CN216758931 U CN 216758931U
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Abstract
The utility model discloses a full-automatic processing line for electron beam welding turbine components, which comprises a truss, a head end storage area, an ultrasonic flaw detection mechanism, a grinding machine, a deburring mechanism, a cleaning mechanism and a dynamic balance mechanism, wherein the head end storage area is positioned below the truss and is used for storing a turbine, the ultrasonic flaw detection mechanism is used for carrying out flaw detection on the turbine, the grinding machine is used for grinding the turbine, the deburring mechanism is used for carrying out deburring treatment on the turbine, the cleaning mechanism is used for cleaning the turbine, the dynamic balance mechanism is used for carrying out dynamic balance detection on the turbine, a mechanical arm is arranged on the truss, and the mechanical arm sequentially moves the turbine in the head end storage area to the ultrasonic flaw detection mechanism, the grinding machine, the deburring mechanism, the cleaning mechanism and the dynamic balance mechanism. The utility model provides a full-automatic processing line for electron beam welding turbine components, which is reasonable in design and high in integration level and can realize automatic production of the electron beam welding turbine components.
Description
Technical Field
The utility model relates to the technical field of turbocharger manufacturing, in particular to a full-automatic processing line for an electron beam welding turbine component.
Background
The turbocharger is actually an air compressor that increases the intake air amount by compressing air. The engine uses the inertia impulse force of the exhaust gas from the engine to push the turbine in the turbine chamber, the turbine drives the coaxial impeller, the impeller presses the air sent by the air filter pipeline, and the air is pressurized and enters the cylinder. When the rotating speed of the engine is increased, the exhaust gas exhaust speed and the rotating speed of the turbine are also increased synchronously, the impeller compresses more air to enter the air cylinder, the pressure and the density of the air are increased, more fuel can be combusted, and the output power of the engine can be increased by correspondingly increasing the fuel quantity and adjusting the rotating speed of the engine.
In the prior art, in the production and assembly process of a turbocharger, the procedures of ultrasonic flaw detection, deburring, cleaning, marking, dynamic balance and the like need to be carried out on an electron beam welding turbine component, each procedure is independently carried out, 4-5 operators are needed, time and labor are consumed, and the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects of the prior art, the full-automatic processing line for the electron beam welding turbine component is provided, the design is reasonable, the integration level is high, and the automatic production of the electron beam welding turbine component can be realized.
In order to achieve the above object, the present invention provides the following technical solutions.
The utility model provides a full-automatic processing line of electron beam welding turbine part, includes the truss and be located the truss below and along the truss set gradually be used for storing the head end storage area of turbine, be used for to the turbine go on detect a flaw the detection the ultrasonic flaw detection mechanism, be used for carrying out the grinding machine of grinding to the turbine, carry out burring processing's burring mechanism, carry out the wiper mechanism that dynamic balance detected to the turbine, carry out dynamic balance detection's dynamic balance mechanism to the turbine, be equipped with the manipulator on the truss, the manipulator removes the turbine of head end storage area to ultrasonic flaw detection mechanism, grinding machine, burring mechanism, wiper mechanism and dynamic balance mechanism in proper order.
The utility model has the beneficial effects that: the full-automatic processing line comprises a plurality of turbines which are placed at a discharging position in a matrix mode when in use, and then a manipulator moving on a truss acts, wherein the turbines are moved to an ultrasonic flaw detection mechanism, the turbines are subjected to flaw detection by the ultrasonic flaw detection mechanism, after the detection is finished, the turbines are moved to a grinding machine by the manipulator, a main shaft of the turbines is ground by the grinding machine, after the processing is finished, the turbines are moved to a deburring mechanism by the manipulator, burrs on the turbines are processed by the deburring mechanism, after the processing is finished, the turbines are moved to a cleaning mechanism by the manipulator, the turbines are cleaned by the cleaning mechanism, after the cleaning is finished, the turbines are moved to a dynamic balancing mechanism by the manipulator, the turbines are subjected to dynamic balancing by the dynamic balancing mechanism, and after the processing is finished, the turbines are taken out by the manipulator, therefore, automatic production of the electron beam welding turbine component can be realized, the production efficiency is high, only one to two operators are needed, and the labor cost is saved.
As an improvement of the utility model, the mechanical arm comprises a first mechanical arm and a second mechanical arm, the first mechanical arm moves among the head end storage area, the ultrasonic flaw detection structure and the grinding machine, and the second mechanical arm moves back and forth among the deburring mechanism, the cleaning mechanism and the dynamic balancing mechanism. By arranging the two mechanical arms, the frequency of turbine transfer is quickened.
As an improvement of the utility model, a workpiece transition platform is arranged between the grinding machine and the deburring mechanism. Through setting up work piece transition platform to be connected between grinding mechanism and the burring mechanism.
As an improvement of the utility model, a tail end material storage area positioned at the rear station of the dynamic balancing mechanism is also arranged below the truss.
As an improvement of the utility model, a rotary mechanism for bearing a manipulator to place a workpiece and a grabbing mechanism for transferring the workpiece at the rotary mechanism to the corresponding ultrasonic flaw detection mechanism, the grinding machine, the deburring mechanism, the cleaning mechanism and the dynamic balance mechanism are respectively arranged in the ultrasonic flaw detection mechanism, the grinding machine, the deburring mechanism, the cleaning mechanism and the dynamic balance mechanism.
As an improvement of the utility model, the slewing mechanism comprises a slewing frame and a slewing driving element for driving the slewing frame to rotate, a plurality of placing seats for bearing workpieces are arranged on the slewing frame along the circumference, and the slewing driving element drives the slewing frame to rotate.
As an improvement of the utility model, the gripping device comprises gripping jaws and a transfer drive element for driving the gripping jaws to move.
Drawings
FIG. 1 is a schematic view of the overall structure of a processing line of the present invention.
Fig. 2 is a schematic view of the overall structure of the deburring mechanism of the present invention.
Fig. 3 is a schematic view of the cleaning mechanism and the turbine transfer mechanism in the deburring mechanism of the present invention.
Fig. 4 is a schematic structural view of a mounting seat in the deburring mechanism of the present invention.
Fig. 5 is a schematic structural view of a deburring rotary mechanism in the deburring mechanism of the present invention.
Fig. 6 is a schematic structural view of a deburring grasping mechanism in the deburring mechanism of the present invention.
Fig. 7 is an overall schematic view of the cleaning and marking mechanism of the present invention.
Fig. 8 is an overall schematic view of a cleaning mechanism in the cleaning and marking mechanism of the present invention.
Fig. 9 is a schematic structural diagram of a cleaning grabbing element in the cleaning marking mechanism.
Fig. 10 is a schematic view of the overall structure of the marking mechanism in the cleaning marking mechanism of the present invention.
Fig. 11 is a schematic structural diagram of a marking grabbing element and a marking transferring element in the cleaning marking mechanism.
Fig. 12 is a schematic structural diagram of a cleaning marking slewing mechanism in the cleaning marking mechanism of the present invention.
In the figure, 1, a truss; 1.1, a manipulator; 2. a head end storage area; 3. an ultrasonic flaw detection mechanism; 4. a grinding mechanism; 5. a deburring mechanism; 5.1, deburring a rack; 5.2, cleaning the mechanism; 5.2.1, a first brush machine; 5.2.11, a first brush; 5.2.2, a second brush machine; 5.2.21, a second brush; 5.2.3, a third brush machine; 5.2.31, a third brush; 5.3, a turbine transfer mechanism; 5.3.1, a deburring mounting seat; 5.3.11, a transmission rod; 5.3.12, a mounting head; 5.3.121, a mounting cavity; 5.3.13, a support spring; 5.3.2, moving the driving element; 5.3.3, rotating the driving element; 5.3.4, deburring a slide rail; 5.3.5, a deburring base; 5.4, a deburring slewing mechanism; 5.4.1, deburring a rotary frame; 5.4.2, deburring the rotary driving element; 5.4.3, a deburring placing seat; 5.5, a deburring and grabbing mechanism; 5.5.1, deburring and grabbing a clamping jaw; 5.5.2, a deburring driving element; 5.5.3, deburring the grabbing driving element; 5.5.4, a lifting driving element; 5.5.5, deburring the guide rail; 5.5.6, mounting plate; 6. cleaning the marking mechanism; 6.1, cleaning the marking rack; 6.2, cleaning the mechanism; 6.2.1, cleaning the grabbing element; 6.2.11, cleaning the mounting bracket; 6.2.12, cleaning the grabbing clamping jaws; 6.2.13, cleaning the driving element; 6.2.14, cleaning the transverse driving element; 6.2.15, cleaning a transverse guide rail; 6.2.16, vertical guide rails; 6.2.17, a sliding seat; 6.2.18, cleaning the vertical driving element; 6.2.2, cleaning the element; 6.2.3, a blow-drying element; 6.2.4, drying the element; 6.2.5, a storage seat; 6.3, marking mechanism; 6.3.1, marking and grabbing elements; 6.3.11, marking gripping jaws; 6.3.12, marking drive element; 6.3.13, marking mounting brackets; 6.3.14, longitudinal rail; 6.3.15, marking mounting seats; 6.3.16, marking longitudinal drive element; 6.3.17, marking a vertical driving element; 6.3.2, marking and transferring elements; 6.3.21, marking cross-guide rails; 6.3.22, marking transfer seat; 6.3.23, a marking transfer drive element; 6.3.3, marking the element; 6.4, cleaning the marking slewing mechanism; 6.4.1, cleaning the marking rotary frame; 6.4.2, cleaning the marking rotary driving element; 6.4.3, cleaning the marking placing seat; 7. a dynamic balancing mechanism; 8. an end magazine.
Detailed Description
The utility model is further explained with reference to the drawings.
Referring to fig. 1 to 12, the full-automatic turbine component machining line comprises a truss 1, a head end storage area 2, an ultrasonic flaw detection mechanism 3, a grinding mechanism 4, a deburring mechanism 5, a cleaning and marking mechanism 6, a dynamic balance mechanism 7 and a tail end storage area 8, wherein the head end storage area 2 is located below the truss 1 and is used for storing turbines, the ultrasonic flaw detection mechanism 3 is used for carrying out flaw detection on the turbines, the grinding mechanism 4 is used for grinding the turbines, the deburring mechanism 5 is used for carrying out deburring processing on the turbines, the cleaning and marking mechanism 6 is used for cleaning and marking the turbines, the dynamic balance mechanism 7 is used for carrying out dynamic balance detection on the turbines, and the tail end storage area 8 is used for storing the turbines.
Be equipped with manipulator 1.1 on truss 1, manipulator 1.1 is at head end storage area 2, ultrasonic inspection mechanism 3, grinding mechanism 4, burring mechanism 5, washs marking mechanism 6, dynamic balance mechanism 7 and terminal storage area 8 between reciprocating motion to the realization removes ultrasonic inspection mechanism 3, grinding mechanism 4, burring mechanism 5, washs marking mechanism 6, dynamic balance mechanism 7 and terminal storage area 8 department with the turbine of head end storage area 2 in proper order.
In this embodiment, manipulator 1.1 includes first manipulator and second manipulator, first manipulator removes between head end storage area 2, ultrasonic inspection mechanism 3, grinding mechanism 4, the second manipulator is at deburring mechanism 5, wash marking mechanism 6, reciprocating motion between dynamic balance mechanism 7 and the terminal storage area 8, through setting up two manipulators to accelerate the frequency that the turbine transferred, be equipped with work piece transition platform between grinding mechanism 4 and the deburring mechanism 5, thereby be connected between grinding mechanism 4 and the deburring mechanism 5.
The ultrasonic flaw detection mechanism 3 comprises an ultrasonic flaw detection frame, an ultrasonic flaw detection swing mechanism arranged on the ultrasonic flaw detection frame, an ultrasonic flaw detection grabbing mechanism and ultrasonic flaw detection equipment, wherein an ultrasonic flaw detection feeding and discharging station and an ultrasonic flaw detection taking and placing station are arranged on the ultrasonic flaw detection frame.
Ultrasonic inspection slewing mechanism includes ultrasonic inspection slewing bearing and drive ultrasonic inspection slewing bearing carries out pivoted ultrasonic inspection rotary driving element, ultrasonic inspection is equipped with the ultrasonic inspection that a plurality of is used for bearing the turbine along the circumference on the slewing bearing and places the seat, ultrasonic inspection rotary driving element drives ultrasonic inspection slewing bearing and rotates for ultrasonic inspection places the seat and rotates in proper order to the last unloading station of ultrasonic inspection, ultrasonic inspection and gets and put station department, and in this embodiment, ultrasonic inspection rotary driving element is the motor. The ultrasonic flaw detection gripping mechanism comprises an ultrasonic flaw detection gripping clamping jaw and an ultrasonic flaw detection transfer driving element for driving the ultrasonic flaw detection gripping clamping jaw to move. The manipulator 1.1 transfers the turbine to the ultrasonic flaw detection placing seat at the ultrasonic flaw detection taking and placing station, and the ultrasonic flaw detection grabbing mechanism is used for transferring the turbine on the ultrasonic flaw detection placing seat at the ultrasonic flaw detection feeding and discharging station to ultrasonic flaw detection equipment for flaw detection treatment.
After the processing is completed, the turbine is transferred to the ultrasonic flaw detection placing seat at the feeding and discharging station through the ultrasonic flaw detection grabbing mechanism, the turbine is driven to be transferred to the ultrasonic flaw detection taking and placing station through the ultrasonic flaw detection rotary driving element, and the turbine at the ultrasonic flaw detection taking and placing station is transferred to the next procedure through the mechanical arm 1.1.
The grinding mechanism 4 comprises a grinding rack, and a grinding swing mechanism, a grinding grabbing mechanism and grinding equipment which are arranged on the grinding rack, wherein a grinding feeding and discharging station and a grinding taking and placing station are arranged on the grinding rack.
Grinding rotation mechanism includes grinding revolving rack and drive grinding revolving rack carries out pivoted grinding rotation drive component, it places the seat to be equipped with the grinding that a plurality of is used for bearing the turbine along the circumference on the grinding revolving rack, grinding rotation drive component drives the grinding revolving rack and rotates for the grinding is placed the seat and is rotated in proper order and is got to unloading station, grinding and put station department on the grinding, and in this embodiment, grinding rotation drive component is the motor. The grinding and grabbing mechanism comprises a grinding and grabbing clamping jaw and a grinding and transferring drive element for driving the grinding and grabbing clamping jaw to move. The mechanical arm 1.1 transfers the turbine to a grinding placing seat at a grinding taking and placing station, and the grinding grabbing mechanism is used for transferring the turbine on the grinding placing seat at the grinding feeding and discharging station to grinding equipment for flaw detection.
After the treatment is finished, the turbine is transferred to a grinding placing seat at the grinding feeding and discharging station through the grinding grabbing mechanism, the turbine is driven to be transferred to a grinding taking and placing station through the grinding rotary driving element, and the turbine of the grinding taking and placing station is transferred to the next procedure through the mechanical arm 1.1.
Referring to fig. 2 to 6, the deburring mechanism 5 comprises a deburring machine frame 5.1, a deburring slewing mechanism 5.4, a deburring grabbing mechanism 5.5, a turbine transfer mechanism 5.3 and a cleaning mechanism 5.2. The deburring machine frame 5.1 is also provided with a deburring taking and placing station, a deburring feeding and discharging station, a first cleaning station and a second cleaning station.
As shown in fig. 5, the deburring rotation mechanism 5.4 includes a deburring rotation frame 5.4.1 and a driving mechanism, the deburring rotation frame 5.4.1 carries out a rotating deburring rotation driving element 5.4.2, a plurality of deburring placing seats 5.4.3 used for bearing a turbine are arranged on the deburring rotation frame 5.4.1 along the circumference, and the deburring rotation driving element 5.4.2 drives the deburring rotation frame 5.4.1 to rotate, so that the deburring placing seats 5.4.3 sequentially rotate between the deburring taking and placing station and the deburring loading and unloading station, in the embodiment, the deburring rotation driving element 5.4.2 is a motor.
Referring to fig. 3 and 4, the turbine transfer mechanism 5.3 includes a deburring mounting seat 5.3.1 for placing a turbine, a movable driving element 5.3.2 for driving the deburring mounting seat 5.3.1, and a rotary driving element 5.3.3 for driving the turbine on the deburring mounting seat 5.3.1 to rotate, a deburring slide rail 5.3.4 is provided on the deburring machine frame 5.1 between the first cleaning station and the second cleaning station, the turbine transfer mechanism 5.3 further includes a deburring base 5.3.5 slidably provided on the deburring slide rail 5.3.4, the deburring mounting seat 5.3.1 is provided on the deburring base 5.3.5, and the movable driving element 5.3.2 is in transmission connection with the deburring base 5.3.5 to drive the deburring base 5.3.5 to move along the deburring slide rail 5.3.4, so that the deburring mounting seat 5.3.1 can reciprocate between the first cleaning station and the second cleaning station. Specifically, the deburring mounting seat 5.3.1 includes a transmission rod 5.3.11, a mounting head 5.3.12 and a support spring 5.3.13, the mounting head 5.3.12 is sleeved on the transmission rod 5.3.11, and a circumferential limit is formed between the transmission rod 5.3.11 and the mounting head 5.3.12, so that the transmission rod 5.3.11 rotates to drive the mounting head 5.3.12 to rotate synchronously, the support spring 5.3.13 is disposed between the transmission rod 5.3.11 and the mounting head 5.3.12 to support the mounting head 5.3.12, a mounting cavity 5.3.121 is formed on the mounting head 5.3.12, a cross section of the mounting cavity 5.3.121 is in a polygonal arrangement adapted to a bottom end of the turbine, so that when the bottom end of the turbine is placed in the mounting cavity 5.3.121, the circumferential limit can be performed between the mounting head 5.3.12 and the turbine, the rotation driving element 5.3.3 is in transmission connection with the transmission rod 5.3.11, so that the rotation driving element 5.3.3 can drive the transmission rod 5.3.11 to rotate, and the mounting head 5.3.12 can be driven to rotate when the transmission rod 5.3.11 rotates, so that the turbine rotates, and by providing the supporting springs 5.3.13, when the turbine is placed on the mounting head 5.3.12, if the force is large during placement, the supporting springs 5.3.13 are compressed by the mounting head 5.3.12 to deform, so that rigid contact between the turbine and the mounting head 5.3.12 is avoided, and damage to the turbine is avoided.
Referring to fig. 6, the deburring grabbing mechanism 5.5 comprises a deburring grabbing clamping jaw 5.5.1, a deburring driving element 5.5.2 for driving the deburring grabbing clamping jaw 5.5.1 to move, a deburring grabbing driving element 5.5.3 for driving the deburring grabbing clamping jaw 5.5.1 and the deburring driving element 5.5.2 to reciprocate between a deburring loading and unloading station and a deburring mounting seat 5.3.1, in the embodiment, the deburring driving element 5.5.2 is a clamping jaw cylinder and is matched with the deburring grabbing clamping jaw 5.5.1 through the clamping jaw cylinder so as to drive the deburring grabbing clamping jaw 5.5.1 to grab, the deburring grabbing driving element 5.5.3 is a cylinder, a mounting bracket is arranged on the deburring machine frame 5.1, a deburring guide rail 5.5.5.5 between the deburring loading and unloading station and a first deburring station is arranged on the mounting bracket, a mounting plate 5.5.6 is arranged on the deburring guide rail 5.5.5.5.5.5, and the deburring clamping jaw 5.5.5.5.5.5.5.2 and the deburring driving element 5.6 are arranged on the mounting plate, the mounting plate 5.5.6 is also provided with a lifting driving element 5.5.4 for driving the deburring grabbing clamping jaw 5.5.1 and the deburring driving element 5.5.2 to upgrade,
in this embodiment, lift drive element 5.5.4 is the cylinder, and action through lift drive element 5.5.4 drives the burring and snatchs clamping jaw 5.5.1 and burring drive element 5.5.2 and goes up and down, thereby makes the burring snatch clamping jaw 5.5.1 and can adjust, and the burring snatchs drive element 5.5.3 and drives mounting panel 5.5.6 and remove along burring guide rail 5.5.5, thereby drives the burring and snatchs clamping jaw 5.5.1 and burring drive element 5.5.2 and remove between unloading station and the first clearance station of going up in the burring.
Referring to fig. 3, a first cleaning station and a second cleaning station are arranged on the deburring machine frame 5.1, the cleaning mechanism 5.2 includes a first brush machine 5.2.1 arranged beside the first cleaning station, a second brush machine 5.2.2 arranged on one side of the second cleaning station, and a third brush machine 5.2.3 arranged on the other side of the second cleaning station, the first brush machine 5.2.1 includes a first brush 5.2.11 horizontally arranged, a first brush driving element for driving the first brush 5.2.11 to rotate, and a first brush moving element for driving the first brush 5.2.11 to move to the first station; the second brush machine 5.2.2 comprises a second brush 5.2.21 horizontally arranged, a second brush driving element for driving the second brush 5.2.21 to rotate, and a second brush moving element for driving the second brush 5.2.21 to move to a second station; the third brush machine 5.2.3 comprises a third brush 5.2.31 vertically arranged, a third brush driving element for driving the third brush 5.2.31 to rotate, and a third brush moving element for driving the third brush 5.2.31 to move to the second station.
When the deburring device works, the rotary frame is driven to rotate by the deburring rotary driving element 5.4.2, so that the deburring placing seat 5.4.3 rotates, when the deburring placing seat 5.4.3 rotates to the deburring taking and placing station, the mechanical arm 1.1 on the truss 1 places the turbine on the deburring placing seat 5.4.3 on the deburring taking and placing station, the rotary frame is continuously driven to rotate by the deburring rotary driving element 5.4.2, so that the turbine on the deburring placing seat 5.4.3 rotates to the deburring loading and unloading station, at the moment, the deburring driving element 5.5.2 drives the deburring grabbing clamping jaw 5.5.1 and the deburring driving element 5.5.2 to move to the loading and unloading station, then the deburring driving element 5.5.4 is matched with the deburring driving element 5.5.5.2, the turbine on the deburring placing seat 5.4.3 is grabbed by the deburring grabbing clamping jaw 5.5.5.2, and the deburring driving element 5.5.5.2 drives the deburring clamping jaw 5.5.5.5.5.5.5.2 to move to the deburring station, the turbine grabbed on the deburring grabbing clamping jaw 5.5.1 is placed on the deburring mounting seat 5.3.1 at the first cleaning station through the matching of the lifting driving element 5.5.4 and the deburring driving element 5.5.2.
Drive element 5.3.3 rotates drive burring mount pad 5.3.1, thereby make the turbine on the burring mount pad 5.3.1 rotate, it removes to first clearance station department to drive first brush 5.2.11 through first brush moving element simultaneously, make first brush 5.2.11 be located the main shaft department of turbine, and drive first brush 5.2.11 through first brush driving element simultaneously and rotate, thereby clear up the burr of turbine main shaft department, because it can drive the turbine and rotate to rotate drive element 5.3.3, thereby make first brush 5.2.11 carry out all-round clearance to the turbine again, it is big to clear up coverage, it is effectual to clear up. After the clearance is accomplished, rethread removes drive element 5.3.2 and drives the turbine and remove to second clearance station department, it removes the second brush 5.2.21 and removes to second clearance station department to remove the component through the second brush, make second brush 5.2.21 be located the blade department of turbine, and drive second brush 5.2.21 through second brush drive element simultaneously and rotate, thereby clear up the burr of turbine blade department, it removes the position department to remove to the second clearance station to drive third brush 5.2.31 through third brush removal element simultaneously, make third brush 5.2.31 be located the back of the body portion of turbine and handle, and drive third brush 5.2.31 through third brush drive element simultaneously and rotate, thereby clear up the burr of turbine back of the body portion department.
After the cleaning is finished, the turbine is driven to move to the first cleaning station through the moving driving element 5.3.2, the turbine at the first cleaning station is moved to the deburring placing seat 5.4.3 at the deburring loading and unloading station through the deburring grabbing clamping jaw 5.5.1 through the deburring driving element 5.5.2, the lifting driving element and the deburring driving element 5.5.2, and finally the deburring placing seat 5.4.3 is driven to move out through the deburring rotary driving element 5.4.2.
Through the first brush 5.2.11 of level setting, the second brush 5.2.21 of level setting and the cooperation respectively of the third brush 5.2.31 of vertical setting, can handle the main shaft of turbine, the burr of back of the body portion and blade root, the clearance coverage is wide, burr treatment on the turbine is effectual, and through rotation mechanism, the burring snatchs mechanism 5.5, the turbine passes on 5.3's cooperation, can realize transferring the turbine automatically, degree of automation is high, the manpower is saved, and the production efficiency is improved.
After the treatment is finished, the turbine is transferred to a deburring placing seat 5.4.3 at the deburring feeding and discharging station through a deburring grabbing mechanism 5.5, the turbine is driven to be transferred to a deburring taking and placing station through a deburring rotary driving element 5.4.2, and the turbine is transferred to the next procedure through a mechanical arm 1.1.
Referring to fig. 7 to 12, the cleaning and marking mechanism 6 includes a cleaning and marking frame 6.1, a cleaning mechanism 6.2 disposed on the cleaning and marking frame 6.1, a marking mechanism 6.3, and a cleaning and marking swing mechanism 6.4.
It gets the station, beats mark station, transfer station, beats mark and gets the station, washs to be equipped with storage station, washing station, weathers the station, dries the station, washs to get the station, beats mark and gets the station, washs to beat and beat mark and get the station, wherein storage station, washing station, the station of weathering, the station of drying, wash and get the station and set gradually along transversely.
As shown in fig. 12, the cleaning and marking rotary mechanism 6.4 comprises a cleaning and marking rotary frame 6.4.1 and a cleaning and marking rotary driving element 6.4.2 for driving the cleaning and marking rotary frame 6.4.1 to rotate, the cleaning and marking rotary driving element 6.4.2 is a motor, a plurality of cleaning and marking placing seats 6.4.3 for bearing workpieces are arranged on the cleaning and marking rotary frame 6.4.1 along the circumference, and the cleaning and marking rotary driving element 6.4.2 drives the cleaning and marking rotary frame 6.4.1 to rotate, so that the cleaning and marking placing seats 6.4.3 sequentially rotate to a cleaning and marking station, a cleaning and grabbing station and a marking and grabbing station.
Referring to fig. 8 to 9, the cleaning mechanism 6.2 includes a material storage seat 6.2.5 disposed at the material storage station, a cleaning element 6.2.2 disposed at the cleaning station, a blow-drying element 6.2.3 disposed at the blow-drying station, a drying element 6.2.4 disposed at the drying station, and a cleaning grabbing element 6.2.1 reciprocating between the material storage station, the cleaning station, the blow-drying station, the drying station, and the cleaning pick-and-place station.
The cleaning and grabbing element 6.2.1 comprises a cleaning transverse guide rail 6.2.15 which is transversely arranged at one side of the material storage station, the cleaning station, the blow-drying station, the drying station and the cleaning taking and placing station,
wash and snatch component 6.2.1 and still include that the slip sets up washing mounting bracket 6.2.11 on washing transverse rail 6.2.15, the washing that sets up on washing mounting bracket 6.2.11 snatchs clamping jaw 6.2.12 and drive wash drive element 6.2.13, the drive that washs mounting bracket 6.2.11 and follow washing transverse rail 6.2.15 and remove wash transverse drive component 6.2.14 that washs and snatchs the action of clamping jaw 6.2.12, wash drive element 6.2.13 in this embodiment is the clamping jaw cylinder, snatchs clamping jaw 6.2.12 through the clamping jaw cylinder and washs to drive and wash and snatch clamping jaw 6.2.12 and snatch the action.
Wash and be equipped with vertical guide rail 6.2.16 on installing support 6.2.11, slidable mounting has sliding seat 6.2.17 on vertical guide rail 6.2.16, wash and snatch clamping jaw 6.2.12 and wash drive element 6.2.13 and install on vertical guide rail 6.2.16 through sliding seat 6.2.17, still be equipped with the drive on washing installing support 6.2.11 the vertical drive element 6.2.18 of washing of sliding seat 6.2.17 vertical movement, in this embodiment, wash vertical drive element 6.2.18 and wash horizontal drive element 6.2.14 and be the cylinder, drive sliding seat 6.2.17 through wasing vertical drive element 6.2.18 and move along vertical guide rail 6.2.16 to make wash and snatch clamping jaw 6.2.12 and wash drive element 6.2.13 and can vertical movement, drive washing installing support 6.2.11 through wasing horizontal drive element 6.2.14 and move along horizontal guide rail, thereby can wash and snatch clamping jaw 6.2.12 and wash drive element 6.2.13 and can horizontal movement.
Through the setting of wasing vertical drive element 6.2.18 and wasing horizontal drive element 6.2.14 for the washing snatchs clamping jaw 6.2.12 and washs drive element 6.2.13 and can lateral shifting and vertical movement, thereby is convenient for get the work piece and get the clamp, and place the work piece in proper order in storage station, washing station, weather station, stoving station, washing and get and put station department.
In addition, be equipped with on the sliding seat 6.2.17 along transversely being provided with two sets of washing and snatching clamping jaw 6.2.12 and two sets of washing drive element 6.2.13, the interval between two sets of washing and snatch clamping jaw 6.2.12 and the interval looks adaptation between storage station, washing station, the station of drying by the fire and the stoving station.
Grabbing clamping jaw 6.2.12 and two sets of washing drive element 6.2.13 through setting up two sets of washing for wash and grab clamping jaw 6.2.12 and once can snatch two work pieces of station department centre gripping from washing, remove two work pieces to storage station department and washing station department respectively again, wash the work piece through the washing element 6.2.2 of washing station department.
After the cleaning is finished, the two workpieces are transferred backwards to a station through the cleaning grabbing clamping jaws 6.2.12, the workpieces at the material storage station are transferred to the cleaning station to be cleaned, the workpieces at the cleaning station are transferred to the blow-drying station, and blow-drying is carried out through the blow-drying element 6.2.3.
After the cleaning and drying treatment is completed, the two workpieces are transferred backwards to a station through the cleaning and grabbing clamping jaws 6.2.12, the workpieces at the cleaning station are transferred to the drying station, the workpieces are dried through the drying element 6.2.3, and the workpieces at the drying station are transferred to the drying station for drying treatment.
After the drying and drying processing is completed, the two workpieces are transferred backwards to a station through the cleaning and grabbing clamping jaw 6.2.12, the workpieces at the drying station are transferred to the drying station for drying processing, the workpieces at the drying station are transferred to the cleaning and taking station, and the workpieces at the cleaning and taking station are transferred to the marking and grabbing station through the rotating frame.
After the drying treatment is finished, the cleaning and grabbing clamping jaws 6.2.12 transfer the workpiece at the drying station to the cleaning and picking station, and the workpiece is rotated to the marking and picking station through the rotary frame.
At the moment, the circulation of cleaning work is completed, the cleaning and grabbing clamping jaws 6.2.12 clamp two workpieces from the cleaning and grabbing positions, the steps are circulated, two working procedures are carried out simultaneously, and the efficiency is greatly improved.
Referring to fig. 10 to 11, the marking mechanism 6.3 includes a marking element 6.3.3 disposed at the marking station, and a marking grabbing and transferring element reciprocating between the marking station and the marking pick and place station, and the marking grabbing and transferring element includes a marking grabbing element 6.3.1 reciprocating between the transfer station and the marking pick and place station, and a marking transferring element 6.3.2 reciprocating between the marking station and the transfer station.
Marking snatchs component 6.3.1 including marking snatchs clamping jaw 6.3.11, drive marking snatchs marking driving element 6.3.12, the drive marking that clamping jaw 6.3.11 moved and snatchs clamping jaw 6.3.11 and marking driving element 6.3.12 mark that marking snatchs driving element at marking station and marking pick-and-place station reciprocating motion. In this embodiment, beat mark drive element 6.3.12 for the clamping jaw cylinder, snatch clamping jaw 6.3.11 cooperation through clamping jaw cylinder and mark for the mark snatchs clamping jaw 6.3.11 and presss from both sides the action of getting.
Specifically, marking snatchs drive element includes vertical marking installing support 6.3.13 who sets up on wasing marking frame 6.1 and sets up longitudinal guide 6.3.14 on marking installing support 6.3.13, and longitudinal guide 6.3.14 is located transit station and marks and gets between the station of putting.
The slip is equipped with on the longitudinal rail 6.3.14 and marks mount pad 6.3.15 and drive mark mount pad 6.3.15 longitudinal movement's the vertical drive element 6.3.16 of marking, it snatchs clamping jaw 6.3.11 and marks drive element 6.3.12 and sets up on marking mount pad 6.3.15 to mark, it is equipped with the drive on the mount pad 6.3.15 to mark and snatch clamping jaw 6.3.11 and mark the mark of marking of drive element 6.3.12 vertical movement and mark vertical drive element 6.3.17. In this embodiment, it is the cylinder to beat vertical drive element 6.3.16 of mark and beat vertical drive element 6.3.17 of mark, drive through beating vertical drive element 6.3.16 and beat mark mount pad 6.3.15 longitudinal movement, thereby make and beat mark and snatch clamping jaw 6.3.11 and beat vertical drive element 6.3.16 of mark and can longitudinal movement, beat vertical drive element 6.3.17 through beating the mark and drive and beat mark mount pad 6.3.15 along vertical movement, thereby can snatch marking clamping jaw 6.3.11 and beat vertical drive element 6.3.16 of mark and can vertical movement. The marking grasping clamping jaw 6.3.11 and the marking longitudinal driving element 6.3.16 can move longitudinally and vertically, so that the workpiece can be clamped conveniently, and the workpiece can be transferred between the marking taking and placing station and the transfer station.
Marking and transfering element 6.3.2 including transversely set up marking cross guide 6.3.21 between marking station and the transfer station, slide and set up marking that marking cross guide 6.3.21 passes on seat 6.3.22 and the drive mark that the drive mark passed on seat 6.3.22 lateral shifting passes on drive element 6.3.23. The marking transfer station 6.3.22 is used to carry a workpiece at a transfer station. In this embodiment, the marking transfer driving element 6.3.23 is a cylinder, and the marking transfer driving element 6.3.23 drives the marking transfer base 6.3.22 to rotate between the marking station and the transfer station.
During operation, through the cooperation of marking vertical drive element 6.3.16 and the marking vertical drive element 6.3.17 of marking, the work piece that the mark was got and is put the station department is got to pressing from both sides to transfer station department and pass through the mark and transfer seat 6.3.22 and bear the work piece, and the mark is transferred to drive element 6.3.23 and is transferred to seat 6.3.22 from transfer station department and transfer to the marking station through the mark, and the mark is carried out through marking element 6.3.3.
After marking is finished, firstly, the marking transfer seat 6.3.22 is transferred to a transfer station from a marking station through the marking transfer driving element 6.3.23, then, a workpiece at the marking station is transferred to the marking pick-and-place station through the matching of the marking longitudinal driving element 6.3.16 and the marking vertical driving element 6.3.17, and finally, the workpiece is rotated to the cleaning marking pick-and-place station through a revolving frame, the workpiece is taken down for the next process, and the workpiece can be placed on a placing seat at the cleaning marking pick-and-place station, and the steps are circulated.
When the cleaning and marking device is used, a workpiece is placed on the cleaning and marking placing seat 6.4.3 at the cleaning and marking picking and placing station by the manipulator 1.1 on the truss 1, the cleaning and marking rotary driving element 6.4.2 drives the cleaning and marking rotary frame 6.4.1 to rotate, so that the cleaning and marking placing seat 6.4.3 rotates to the cleaning and grabbing station, the workpiece at the cleaning and grabbing station is grabbed by the cleaning and grabbing element 6.2.1 and moved to the cleaning and marking placing seat 6.4.3 at the cleaning and grabbing station, the workpiece is cleaned by the cleaning and grabbing element 6.2.2, after the cleaning is finished, the workpiece at the cleaning and grabbing station is transferred to the cleaning and marking placing seat 6.4.3 at the cleaning and grabbing station by the cleaning and grabbing element 6.4.3 and then continues to rotate to the marking station, the workpiece at the marking grabbing and grabbing station is moved to the marking station by the grabbing and transferring element, and marking is performed by the marking element 6.3.3, beat the mark and accomplish the back, the rethread is beaten the mark and is snatched the work piece that forwards the mark station department and transfer to beating the washing of beating mark and snatching the station department and beat the mark and place on 6.4.3, it beats mark and place seat 6.4.3 and continue to rotate to wash and beat mark and get the station, the product has been accomplished to beat mark and wash this moment, can take off the work piece, and go on one process down, and can beat mark again and put station department and place the work piece in the washing and beat mark and place seat 6.4.3, the above-mentioned step circulates, this scheme structural design is reasonable, can integrate simultaneously and wash and beat the mark twice process, the integrated level is high, can satisfy automated production.
After handling the completion, the rethread is beaten and is snatched the transmission element and transmit the turbine to beat the washing of beating the mark and snatch the station and beat mark and place seat 6.4.36.4.3, and the rethread is beaten the mark of wasing and is washd and beat mark rotation driving element 6.4.26.4.2 and drive the turbine and transmit to and wash to beat the mark and get the station, and manipulator 1.1 transfers the turbine to next process again.
The dynamic balance mechanism 7 comprises a dynamic balance frame, a dynamic balance swing mechanism, a dynamic balance grabbing mechanism and dynamic balance equipment, wherein the dynamic balance swing mechanism, the dynamic balance grabbing mechanism and the dynamic balance equipment are arranged on the dynamic balance frame, and a dynamic balance feeding and discharging station and a dynamic balance picking and placing station are arranged on the dynamic balance frame.
Dynamic balance rotation mechanism includes dynamic balance revolving frame and drive the dynamic balance revolving frame carries out pivoted dynamic balance rotation drive component, be equipped with the dynamic balance that a plurality of is used for bearing the turbine along the circumference on the dynamic balance revolving frame and place the seat, dynamic balance rotation drive component drives the dynamic balance revolving frame and rotates for dynamic balance places the seat and rotates in proper order to the dynamic balance on go up the unloading station, the dynamic balance gets puts station department, in this embodiment, dynamic balance rotation drive component is the motor. The dynamic balance grabbing mechanism comprises a dynamic balance grabbing clamping jaw and a dynamic balance transferring driving element for driving the dynamic balance grabbing clamping jaw to move. The mechanical arm 1.1 transfers the turbine to a dynamic balance placing seat at the dynamic balance picking and placing station, and the dynamic balance grabbing mechanism is used for transferring the turbine on the dynamic balance placing seat at the dynamic balance feeding and discharging station to dynamic balance equipment for flaw detection.
After the processing is finished, the turbine is transferred to a dynamic balance placing seat at the dynamic balance feeding and discharging station through a dynamic balance grabbing mechanism, the turbine is driven to be transferred to a dynamic balance picking and placing station through a dynamic balance rotary driving element, and the turbine at the dynamic balance picking and placing station is transferred to a tail end storage area 8 by the mechanical arm 1.1 to be stored.
At present, in automatic equipment, logic circuits produced and manufactured are technically mature and form development modeling, industrial groups are formed in cities of provinces in south China, control programs are specially recorded, and circuit boards used for recording are produced in a standard mode.
According to the automatic production line, the mechanical arm 1.1 on the truss 1 can be used for sequentially carrying out flaw detection, grinding, deburring, cleaning and marking on the turbine of the head end storage area 2, carrying out dynamic balance detection and finally placing the turbine into the tail end storage area 8 for discharging, so that automatic production of electron beam welding turbine components can be realized, the production efficiency is high, only one or two operators are needed, and the labor cost is saved.
The above description is only a preferred embodiment of the present invention, and all equivalent changes or modifications of the structure, characteristics and principles described in the present invention are included in the scope of the present invention.
Claims (7)
1. The utility model provides a full-automatic processing line of electron beam welding turbine part which characterized in that: including the truss with be located the truss below and along the truss set gradually be used for storing the head end storage area of turbine, be used for detecting a flaw the ultrasonic flaw detection mechanism that detects, be used for carrying out the grinding machine of grinding to the turbine, carry out burring mechanism that burring was handled, carry out the wiper mechanism that cleaning was handled, carry out the dynamic balance mechanism that dynamic balance detected to the turbine, be equipped with the manipulator on the truss, the manipulator removes the turbine of head end storage area to ultrasonic flaw detection mechanism, grinding machine, burring mechanism, wiper mechanism and dynamic balance mechanism in proper order.
2. The full-automatic processing line for the electron beam welding turbine component, according to claim 1, is characterized in that: the manipulator comprises a first manipulator and a second manipulator, the first manipulator moves among the head end storage area, the ultrasonic flaw detection structure and the grinding machine, and the second manipulator moves in a reciprocating mode among the deburring mechanism, the cleaning mechanism and the dynamic balance mechanism.
3. The full-automatic processing line for the electron beam welding turbine component, according to claim 1, is characterized in that: and a workpiece transition platform is arranged between the grinding machine and the deburring mechanism.
4. The full-automatic processing line for the electron beam welding turbine component, according to claim 1, is characterized in that: and a tail end material storage area positioned at the rear station of the dynamic balance mechanism is also arranged below the truss.
5. The full-automatic processing line for the electron beam welding turbine component, according to claim 1, is characterized in that: the ultrasonic flaw detection mechanism, the grinding machine, the deburring mechanism, the cleaning mechanism and the dynamic balance mechanism are respectively internally provided with a swing mechanism for bearing a manipulator to place a workpiece and a grabbing mechanism for transferring the workpiece at the swing mechanism to the corresponding ultrasonic flaw detection mechanism, the grinding machine, the deburring mechanism, the cleaning mechanism and the dynamic balance mechanism.
6. The full-automatic processing line for the electron beam welding turbine component, according to claim 5, is characterized in that: the rotary mechanism comprises a rotary frame and a rotary driving element for driving the rotary frame to rotate, a plurality of placing seats for bearing workpieces are arranged on the rotary frame along the circumference, and the rotary driving element drives the rotary frame to rotate.
7. The full-automatic processing line for the electron beam welding turbine component as claimed in claim 5, wherein: the grabbing mechanism comprises grabbing clamping jaws and a transferring driving element for driving the grabbing clamping jaws to move.
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| CN202123264355.6U CN216758931U (en) | 2021-12-23 | 2021-12-23 | Full-automatic processing line for electron beam welding turbine components |
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| CN202123264355.6U CN216758931U (en) | 2021-12-23 | 2021-12-23 | Full-automatic processing line for electron beam welding turbine components |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115284054A (en) * | 2022-08-22 | 2022-11-04 | 广东智造二零四九科技有限公司 | Unloading automation equipment on impeller |
| CN116673748A (en) * | 2023-08-01 | 2023-09-01 | 朗快智能科技（杭州）有限公司 | Processing equipment, processing system and processing method for small block-shaped parts |
-
2021
- 2021-12-23 CN CN202123264355.6U patent/CN216758931U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115284054A (en) * | 2022-08-22 | 2022-11-04 | 广东智造二零四九科技有限公司 | Unloading automation equipment on impeller |
| CN116673748A (en) * | 2023-08-01 | 2023-09-01 | 朗快智能科技（杭州）有限公司 | Processing equipment, processing system and processing method for small block-shaped parts |
| CN116673748B (en) * | 2023-08-01 | 2023-11-07 | 朗快智能科技（杭州）有限公司 | Processing equipment, processing system and processing method for small block-shaped parts |
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