CN216737280U - An anti-sliding pile orifice lifting frame - Google Patents
An anti-sliding pile orifice lifting frame Download PDFInfo
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- CN216737280U CN216737280U CN202220128642.XU CN202220128642U CN216737280U CN 216737280 U CN216737280 U CN 216737280U CN 202220128642 U CN202220128642 U CN 202220128642U CN 216737280 U CN216737280 U CN 216737280U
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Abstract
Description
技术领域technical field
本实用新型属于抗滑桩施工技术领域,具体涉及一种用于抗滑桩施工的孔口提升架。The utility model belongs to the technical field of anti-sliding pile construction, in particular to an orifice lifting frame used for anti-sliding pile construction.
背景技术Background technique
近年来,抗滑桩打孔后,需要将孔内渣土运出,现有的渣土提升架结构复杂,操作不便,且功能单一。孔内渣土清运完成后,再由孔口人员将箍紧、主筋吊入孔内,由施工人员进入孔内进行钢筋笼绑扎;最近再进行混凝土浇注。由于这种孔内绑扎的方式,长时间的孔内密闭空间工作及人工向孔内不停输送钢筋对孔内人员安全造成较大威胁,造成抗滑桩作业事故发生频率高居不下,钢筋绑扎的过程质量控制困难。In recent years, after the anti-sliding pile is drilled, the muck in the hole needs to be transported out. The existing muck lifting frame has a complex structure, is inconvenient to operate, and has a single function. After the slag in the hole is cleared and transported, the orifice personnel will hoop and hoist the main reinforcement into the hole, and the construction personnel will enter the hole to bind the reinforcement cage; the concrete will be poured recently. Due to this method of bundling in the hole, long-term work in the confined space of the hole and the continuous delivery of steel bars into the hole pose a greater threat to the safety of the personnel in the hole, resulting in a high frequency of anti-sliding pile operation accidents. Process quality control is difficult.
实用新型内容Utility model content
本实用新型旨在提供一种结构简单,操作方便,能现场取材组装的抗滑桩孔口提升架,并能在此基础上进行改装以辅助抗滑桩钢筋绑扎的安全施工。The utility model aims to provide an anti-sliding pile orifice lifting frame with simple structure and convenient operation, which can be assembled from materials on site, and can be refitted on this basis to assist the safe construction of the anti-sliding pile steel bar binding.
为此,本实用新型所采用的技术方案为:一种抗滑桩孔口提升架,包括电动葫芦、起吊轨、混凝土基础、孔口支架和顶部横向平联,所述混凝土基础沿抗滑桩孔口设置,孔口支架包括四根立柱、顶部纵向平联以及除前侧外的若干侧向平联,四根立柱的下端分别安装在混凝土基础上,两两立柱的上端通过一根顶部纵向平联相连,顶部横向平联前后间隔地铺设在孔口支架的顶部,且位于前端的顶部横向平联可拆卸安装在孔口支架上,所述起吊轨左右居中安装在其余顶部横向平联上;所述电动葫芦悬挂在起吊轨上,并能沿起吊轨前后移动。To this end, the technical scheme adopted by the present utility model is: an anti-sliding pile orifice lifting frame, comprising an electric hoist, a lifting rail, a concrete foundation, an orifice bracket and a horizontal horizontal connection at the top, and the concrete foundation is along the anti-sliding piles. The orifice is arranged. The orifice bracket includes four uprights, the top longitudinal parallel connection and several lateral parallel connections except the front side. The top horizontal parallel links are laid on the top of the orifice bracket at intervals, and the top horizontal parallel links at the front end are detachably installed on the orifice bracket, and the hoisting rails are centrally installed on the remaining top horizontal parallel links; The electric hoist is suspended on the hoisting rail and can move back and forth along the hoisting rail.
作为上述方案的优选,所述起吊轨配备有斜撑,两根斜撑的下端分别可拆卸安装在前端的两根立柱上,两根斜撑的上端朝前倾斜并汇合后可拆卸安装在起吊轨上,起吊轨采用工字钢制成,斜撑采用方钢管制成,斜撑的两端分别焊接有法兰盘,结合螺栓实现可拆卸安装。As a preference of the above solution, the hoisting rail is equipped with diagonal braces, the lower ends of the two diagonal braces are respectively detachably installed on the two uprights at the front end, and the upper ends of the two diagonal braces are inclined forward and are detachable and installed on the hoisting On the rail, the hoisting rail is made of I-beam, the diagonal bracing is made of square steel pipe, and the two ends of the diagonal bracing are respectively welded with flanges, which can be detachably installed in combination with bolts.
进一步优选为,所述立柱、顶部纵向平联、侧向平联、顶部横向平联分别采用方管制成,且端头分别焊接有法兰盘,连接部位之间均通过法兰盘结合螺栓实现可拆卸安装。It is further preferred that the upright column, the top longitudinal parallel connection, the lateral parallel connection and the top horizontal parallel connection are respectively made of square tubes, and flanges are welded to the ends respectively, and the connection parts are all connected by flanges. Disassemble and install.
进一步优选为,所述立柱、顶部纵向平联、侧向平联、顶部横向平联采用等截面方管制成,并比斜撑的截面尺寸大。Further preferably, the upright column, the top longitudinal parallel connection, the lateral parallel connection, and the top horizontal parallel connection are made of square tubes of equal cross-section, and the cross-sectional size is larger than that of the diagonal brace.
进一步优选为,所述孔口支架的左、右、后侧各上下间隔设置有两根侧向平联,所述顶部横向平联共四根,前后间隔等距设置。Further preferably, the left, right and rear sides of the orifice bracket are each provided with two lateral parallel links at upper and lower intervals, and there are four horizontal parallel links at the top, and the front and rear parallel links are equidistantly arranged.
本实用新型的有益效果:The beneficial effects of the present utility model:
(1)抗滑桩孔口提升架稳定性更高,更加可靠;(1) The anti-sliding pile orifice lifting frame is more stable and reliable;
(2)结构简单,方便现场取材,节约成本,操作方便;(2) Simple structure, convenient on-site material acquisition, cost saving and convenient operation;
(3)改装升级空间大,具有更好的经济效益。(3) There is a large space for modification and upgrading, and it has better economic benefits.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型作改装成抗滑桩箍筋绑扎架使用的示意图。FIG. 2 is a schematic diagram of the utility model being converted into an anti-sliding pile stirrup binding frame.
图3为本实用新型改装成抗滑桩主筋吊装架使用的示意图。Figure 3 is a schematic diagram of the utility model converted into an anti-sliding pile main reinforcement hoisting frame.
具体实施方式Detailed ways
下面通过实施例并结合附图,对本实用新型作进一步说明:Below by embodiment and in conjunction with accompanying drawing, the utility model is further described:
如图1所示,抗滑桩孔口提升架A主要由电动葫芦1、起吊轨2、混凝土基础3、孔口支架4和顶部横向平联5组成。As shown in Figure 1, the anti-sliding pile orifice lifting frame A is mainly composed of an
混凝土基础3沿抗滑桩孔口设置,采用混凝土浇筑而成。The
孔口支架4由四根立柱4a、两根顶部纵向平联4c以及除前侧外的若干侧向平联4b围成。四根立柱4a的下端分别安装在混凝土基础3上,呈矩形布置。将前后方向称为纵向,左右方向称为横向。两两立柱4a的上端通过一根顶部纵向平联4c相连,即左侧的两根立柱4a,右侧的两根立柱4a分别共用一根顶部纵向平联4c。侧向平联4b仅设置在左、右、后侧,前侧不安装,以腾出前侧的操作空间。The
顶部横向平联5共四根,前后间隔地铺设在孔口支架4的顶部,且位于前端的顶部横向平联5可拆卸安装在孔口支架4上,此处采用可拆卸安装,也是为了拆下前端的顶部横向平联5后,能腾出前侧的操作空间。其余横向平联最好也采用可拆卸安装,但焊接也可以。There are a total of four top horizontal
起吊轨2左右居中安装在除前端外的其余顶部横向平联5上,可选择2~3根顶部横向平联5进行安装。电动葫芦1悬挂在起吊轨2上,并能沿起吊轨2前后移动,从而将抗滑桩孔内渣土吊运出来。The hoisting
起吊轨2最好配备有斜撑13,增加结构强度,以避免渣土运输过程中,起吊轨2发生形变。两根斜撑13的下端分别可拆卸安装在前端的两根立柱4a上,两根斜撑13的上端朝前倾斜并汇合后可拆卸安装在起吊轨2上。两个斜撑13呈“人”字形布置,并采用可拆卸安装,同样是为了方便拆卸,以满足不同的使用场景。起吊轨2采用工字钢制成,斜撑13采用方钢管制成,斜撑13的两端分别焊接有法兰盘,结合螺栓实现可拆卸安装。Preferably, the hoisting
孔口支架4的左、右、后侧各上下间隔设置有两根侧向平联4b,顶部横向平联5共四根,前后间隔等距设置。The left, right and rear sides of the
如图1—图3所示,分别为抗滑桩孔口提升架A、抗滑桩箍筋绑扎架B和抗滑桩主筋吊装架C三种使用状态,三种状态能相互改装。As shown in Figures 1 to 3, there are three usage states of the anti-sliding pile orifice lifting frame A, the anti-sliding pile stirrup binding frame B and the anti-sliding pile main reinforcement hoisting frame C, and the three states can be modified with each other.
结合图1、图2所示,抗滑桩箍筋绑扎架B在抗滑桩孔口提升架A基础上,还增设了手拉葫芦6和葫芦安装梁7改装而成。As shown in Figures 1 and 2, the anti-sliding pile stirrup binding frame B is refitted by adding a
葫芦安装梁7可拆卸安装在孔口支架4顶部,四个手拉葫芦6悬挂安装在葫芦安装梁7上,用于将绑扎好后的抗滑桩箍紧笼进行下放。The
最好是,两根葫芦安装梁7前后间隔安装,每根葫芦安装横梁7的下方左右间隔地悬挂安装有两个手拉葫芦6。葫芦安装梁7采用方钢管制成,并通过两端的U形锁扣卡接在顶部纵向平联4c上,也可以采用其它可拆卸安装结构,如增设法兰盘进行可拆卸安装。Preferably, the two
结合图1、如图3所示,抗滑桩主筋吊装架C在抗滑桩孔口提升架A基础上,拆下了前端的顶部横向平联5,接长了四根立柱4a,还增设了卷扬机8、定滑轮9改装而成。位于后侧的两根立柱4a之间还设置有附加侧向平联10,最好是,除前侧外,左右两侧的立柱4a之间也设置有附加侧向平联10。卷扬机8通过安装座安装在后侧的附加侧向平联10上。As shown in Figure 1 and Figure 3, the anti-sliding pile main reinforcement hanger C is based on the anti-sliding pile orifice lifting frame A, the front top
接长了的两两立柱4a的上端通过一根附加纵向平联11相连,共两个附加纵向平联。两根附加纵向平联11的中部设置有附加顶部横向平联12用于安装定滑轮9,卷扬机8的钢丝绳绕过定滑轮9后伸到孔口支架4的前侧用于系拉下放主筋的上端,最好是,在两根附加纵向平联11的后端通过另一根附加顶部横向平联12相连。The upper ends of the two elongated
结合图1—图3所示,立柱4a、顶部纵向平联4c、侧向平联4b、顶部横向平联5、附加侧向平联10、附加纵向平联11、附加顶部横向平联12分别采用方管制成,并比斜撑13的截面尺寸大。端头分别焊接有法兰盘,连接部位之间均通过法兰盘结合螺栓实现可拆卸安装,但不以此结构为限。在零件搭设过程中可以根据实际情况,在不影响架体整体稳定性的前提下对零件进行焊接,使架体拥有更好地受力性能。1-3, the
首先对抗滑桩孔口提升架进行搭设,针对抗滑桩的钢筋笼绑扎,总体分为箍筋绑扎和主筋绑扎两个阶段,箍紧绑扎在孔口完成后放入孔内,再将吊入的主筋绑扎成钢筋笼。箍筋绑扎阶段,对抗滑桩孔口提升架进行改装,并穿设手拉葫芦对钢筋笼进行控制;针对主筋绑扎阶段,使用吊车进行主筋吊装,再基于抗滑桩箍筋绑扎架进行改装,增设卷扬机进行主筋绑扎。施工步骤如下:锁口强度达到设计要求后进行抗滑桩孔口提升架搭设,并组装设备进行调试。箍筋绑扎阶段,在顶部纵向平联上增加两道葫芦安装梁,通过两道葫芦安装梁在四角处悬挂四个手拉葫芦用于控制箍筋笼的下放,在四角采用四根主筋对箍筋笼进行定位,分节进行箍筋笼绑扎并逐节下放,过程中增加主筋长度并每节利用护桩对保护层进行控制,重复作业至桩底。针对主筋绑扎阶段,分两种情况进行绑扎。首先,针对良好场地和充足预算的情形,使用吊车进行主筋吊装,在场地内对主筋进行接长并整束绑扎,由吊车起吊至孔口下放,孔内人员进行绑扎固定。针对不良场地及预算不足的情况,在抗滑桩箍筋绑扎架基础上进行改装加高,并增设卷扬机,在加高后架顶悬挂定滑轮用于卷扬机吊装钢筋的传动,每一根主筋采用卷扬机吊起至孔内进行绑扎。First of all, the lifting frame of the anti-sliding pile orifice is erected, and the reinforcement cage binding of the anti-sliding pile is generally divided into two stages: stirrup binding and main reinforcement binding. The main reinforcement is bound into a steel cage. In the stirrup binding stage, the anti-sliding pile orifice lifting frame is modified, and a chain hoist is used to control the reinforcement cage; for the main reinforcement binding stage, the main reinforcement is hoisted by a crane, and then modified based on the anti-sliding pile stirrup binding frame. A hoist is added to bind the main tendons. The construction steps are as follows: after the lock strength reaches the design requirements, the anti-sliding pile orifice lifting frame is erected, and the equipment is assembled for debugging. In the stirrup binding stage, two hoist installation beams are added to the top longitudinal parallel connection, and four chain hoists are suspended at the four corners through the two hoist installation beams to control the lowering of the stirrup cage. The reinforcement cage is positioned, and the stirrup cage is bound in sections and lowered one by one. In the process, the length of the main reinforcement is increased and the protective layer is controlled by guard piles in each section, and the operation is repeated to the bottom of the pile. For the lashing stage of the main tendons, lashing is carried out in two situations. First of all, according to the situation of good site and sufficient budget, cranes are used to hoist the main bars, and the main bars are lengthened and tied together in the site. The cranes are hoisted to the hole and lowered, and the personnel in the hole are tied and fixed. In view of the poor site and insufficient budget, the anti-sliding pile stirrup binding frame was refitted and heightened, and a hoist was added. After the heightening, a fixed pulley was suspended on the top of the frame for the drive of the hoist to hoist the steel bar. The hoist is lifted into the hole for binding.
具体施工时,第一阶段:在抗滑桩锁口施工结束后对孔口满铺竹胶板进行封闭,架设四根立柱,立柱与混凝土基础间采用厚钢板通过膨胀螺栓连接,立柱间采用方钢管做侧向平联,各连接处焊接法兰盘并用手电钻将螺栓锁死;在顶部纵向平联搭设好后,再进行顶部横向平联的搭设;可使用挖机起吊起吊轨及电动葫芦并进行搭接组装;将安全带悬挂于平联上,地面支起人字爬梯于起吊轨端部进行斜撑组装,之后调试电路接通电源,将所有竹胶板拆除后进行鼓风机,风压机等设备架设,完成后进行防护棚安装。During the specific construction, the first stage: after the anti-sliding pile locking construction is completed, the hole is covered with bamboo plywood, and four columns are erected. Thick steel plates are used to connect the columns and the concrete foundation through expansion bolts. The steel pipe is used as a lateral parallel connection, and the flanges are welded at each connection and the bolts are locked with a hand electric drill; after the vertical parallel connection at the top is erected, the horizontal parallel connection at the top can be erected; an excavator can be used to lift the hoisting rail and electric hoist and connect the Carry out lap assembly; hang the seat belt on the flat joint, support the herringbone ladder on the ground and assemble the diagonal support at the end of the lifting rail, then debug the circuit and connect the power supply, remove all the bamboo plywood and install the blower and air compressor. Wait for the equipment to be erected, and then install the protective shed after completion.
第二阶段:在锁口上方满铺竹胶板进行孔口封闭,将电动葫芦移动至起吊轨中后部并切断电源,拆除四周防护棚,将背笼加工后悬挂于架体顶部,于顶部纵向平联上方距两外侧顶部横向平联20cm处人工加设两根葫芦安装梁并使用U形锁扣进行固定,于葫芦安装梁端部向内10cm处加设四个手拉葫芦,将安全带悬挂于平联后将背笼进行拆除并进行箍筋绑扎,将四根主筋固定于箍筋四角并使用点焊进行固定,使用四根圆管对箍筋笼四角进行支撑,由锁口顶向上按设计间距采用扎丝对箍筋进行绑扎至人员操作高度,人员操作高度处箍筋再次采用点焊进行固定,将四个手拉葫芦下端栓于顶部箍筋,撤掉四根圆管将箍筋笼下放至顶部箍筋高度再次使用圆管将箍筋笼支撑于锁口,重复循环对箍筋进行绑扎并下放直至孔底。The second stage: the top of the lock is covered with bamboo plywood to seal the hole, move the electric hoist to the middle and rear of the hoisting rail and cut off the power supply, remove the surrounding protective shed, and hang the back cage on the top of the frame after processing. Two hoist installation beams are manually added at the top of the vertical parallel connection 20cm away from the horizontal parallel connection at the top of the two outer sides and fixed with U-shaped locks. After the belt is hung on the flat joint, the back cage is removed and the stirrups are bound. The four main bars are fixed to the four corners of the stirrups and fixed by spot welding. Four round pipes are used to support the four corners of the stirrup cage. The stirrups are bound upwards according to the design spacing with tie wire to the operating height of the personnel. The stirrups at the operating height of the personnel are fixed by spot welding again. The lower ends of the four chain hoists are bolted to the top stirrups, and the four round pipes are removed to fix the stirrups. Lower the stirrup cage to the height of the top stirrup, and then use the round tube to support the stirrup cage on the lock, and repeat the cycle to bind the stirrups and lower them to the bottom of the hole.
第三阶段:针对施工条件较差的情况,箍筋绑扎完成后使用竹胶板搭设于箍筋上方进行孔口封闭,悬挂背笼于架体顶部,使用竹胶板进行顶部平联缝隙填铺,采用四根方管立柱进行立柱接长,接起立柱后采用防护网片对左、右、后三面进行包围并安装附加顶部平联,将背笼悬挂于平联上后使用跳板进行满铺,安全带系于上方平联将安全网片拆除后移装至上方平联顶,人员通过背笼上到跳板上方进行最后一部分平联的组装,将防坠器与定滑轮悬挂于架体顶部连接防坠器进行电动卷扬机的安装,完成后拆除竹胶板,采用背笼下至地面后将防坠器拉至底部悬挂,开始主筋绑扎,每根主筋转运至锁口边进行存放,使用电动卷扬机拉起吊至孔内进行绑扎。The third stage: In view of the poor construction conditions, after the stirrups are bound, use bamboo plywood to build the top of the stirrups to seal the holes, hang the back cage on the top of the frame, and use bamboo plywood to fill the top flat joint gap. , Use four square tube columns to lengthen the column. After connecting the column, use protective mesh to surround the left, right and rear sides and install additional top flat joints. After hanging the back cage on the flat joint, use the springboard for full paving. , the safety belt is attached to the upper parallel connection, the safety net is removed and then moved to the upper parallel roof. The personnel go to the top of the springboard through the back cage to assemble the last part of the parallel connection, and hang the fall arrester and the fixed pulley on the top of the frame. Connect the anti-fall device to install the electric winch, remove the bamboo plywood after completion, use the back cage to go down to the ground, pull the anti-drop device to the bottom to hang, start the main reinforcement lashing, and transfer each main reinforcement to the lock for storage. The hoist is pulled up and hoisted into the hole for binding.
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