CN216730561U - Special machine tool based on WIFI remote control - Google Patents
Special machine tool based on WIFI remote control Download PDFInfo
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- CN216730561U CN216730561U CN202122737663.XU CN202122737663U CN216730561U CN 216730561 U CN216730561 U CN 216730561U CN 202122737663 U CN202122737663 U CN 202122737663U CN 216730561 U CN216730561 U CN 216730561U
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Abstract
The utility model discloses a special machine tool based on WIFI remote control, which comprises a workbench, an electric control assembly, a feeding robot and a translation robot, wherein a welding station and a tapping station are arranged on the workbench; the electric control assembly comprises a main control module, an image processing module and a WIFI communication module, the main control module controls the start and stop of the welding machine, the tapping machine, the feeding robot and the translation robot, and the WIFI communication module is connected with the main control module and the moving end; the main control module controls the nut feeding assembly to work, the feeding robot is used for moving the tube bundle to the welding station, and the translation robot is used for moving the tube bundle to the tapping station from the welding station. The utility model can remotely control the machine tool to work through WiFi, realize unmanned operation and reduce labor cost; the welding and tapping processes are combined on the same workbench, the seamless connection of the welding work and the tapping work is realized by utilizing the translation robot, the complex steps of product transfer are omitted, and the production efficiency is greatly improved.
Description
Technical Field
The utility model relates to the field of pipe clamp production equipment, in particular to a special machine tool based on WIFI remote control.
Background
The pipe strap generally includes tube bank and nut, and tube bank and nut welded fastening back need attack the tooth on the installation face at tube bank both ends, make things convenient for between two tube banks to pass through the bolt fastening. The existing pipe clamp is installed through manual operation, during installation, a worker is required to place a nut in a positioning groove (and needs to divide directions), the pipe bundle is placed on a welding tool while the pipe bundle is welded through a pedal-driven welding machine, a charging basket is placed after the welding is completed, another worker moves a product to a tapping machine, and then the welded pipe bundles are tapped, so that the pipe clamp is produced. The production process of the whole pipe clamp is not only low in efficiency, but also needs a large amount of labor, wastes time and labor, and greatly improves the labor cost.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems, the utility model provides the special machine tool based on the WIFI remote control, unmanned operation is realized, the labor consumption is reduced, welding and tapping operations are seamlessly connected, and the production efficiency is improved.
Therefore, the technical scheme of the utility model is as follows: a special machine tool based on WIFI remote control comprises a workbench, an electric control assembly, a feeding robot and a translation robot; the workbench is provided with a welding station and a tapping station, the welding station is provided with a welding machine, and the tapping station is provided with a tapping machine; the electronic control assembly comprises a main control module, an image processing module, a WIFI communication module and a power supply module, and the main control module, the image processing module, the WIFI communication module and the power supply module are electrically connected; the main control module controls the start and stop of the welding machine, the tapping machine, the feeding robot and the translation robot, and the WIFI communication module is connected with the main control module and the moving end; the welding robot is used for clamping the tube bundle and moving the tube bundle to the welding station, a first sensor and a second sensor are arranged on the welding station and are respectively used for detecting the in-place conditions of the tube bundle and the nut and sending in-place information to the main control module, and the main control module controls the welding machine to work according to the received in-place information; the translation robot is used for moving the tube bundle to a tapping station from a welding station, a third sensor is arranged on the tapping station and used for detecting the in-place condition of the tube bundle and sending the in-place information to the main control module, and the main control module controls the tapping machine to work according to the in-place information sent by the third sensor.
The main control module can receive a control instruction sent by the moving end through WIFI, a feeding robot and a nut feeding assembly are started, the feeding robot grabs a pipe bundle and sends the pipe bundle to a welding station, the nut feeding assembly pushes threads to the welding station and is located below the pipe bundle, after a first sensor and a second sensor detect that the pipe bundle and the nuts are in place, the main control module controls the welding machine to perform welding work and weld the pipe bundle and the nuts together, after the welding machine finishes the welding work, the main control module controls the translation robot to start working and move the welded pipe bundle from the welding station to a tapping station, and when a third sensor of the tapping station detects that the pipe bundle is in place, the main control module controls the tapping machine to perform tapping work, so that the work of welding the pipe bundle and the nuts and tapping of the pipe bundle is continuously completed, and the production efficiency is improved; through the work of WIFI remote control machine tool, realize unmanned operation, reduce the personnel selection cost. When the first sensor or the second sensor does not detect that the tube bundle or the nut is in place all the time, the situation that the tube bundle or the nut is out of stock in the feeding process is indicated, the main control module stops working of all machines, and sends out an alarm to the mobile phone moving end through the WIFI communication module to remind a user of timely removing faults or adding materials again.
Preferably, all be equipped with the camera on material loading robot and the translation robot, the camera is used for taking the picture of tube bank to convey its image processing module, image processing module is used for handling the picture, sends the position information of tube bank to host system, and host system control material loading robot and translation robot are accurate snatchs the tube bank. The camera shoots a picture of the tube bundle and transmits the picture to the image processing module, the image processing module analyzes the picture, determines information such as the distance and the direction between the clamping parts of the feeding robot and the translation robot and the target tube bundle and transmits the information to the main control module, and the main control module controls the clamping parts on the robot to move in place to accurately grab the tube bundle; meanwhile, the tube bundle can be accurately placed on a welding station or a tapping station.
Preferably, the mobile terminal is a mobile phone mobile terminal, the mobile phone mobile terminal sends a control instruction to the main control module through the WIFI communication module, and the main control module controls the start and stop of the welding machine, the tapping machine, the feeding robot, the translation robot and the nut feeding assembly according to the received control instruction.
Preferably, the power module supplies power to the main control module, the image processing module and the WIFI communication module, and the power module is connected with an external power supply.
Preferably, the nut feeding assembly comprises a vibrating disc, a feeding guide rail and a pushing piece, the vibrating disc is connected with the feeding guide rail, and a straight vibrator is arranged below the feeding guide rail; one end of the feeding guide rail, which is close to the welding station, is provided with a groove, and a nut inductor is arranged at the groove; the pushing piece, the groove and the welding station are located on the same straight line, a pushing cylinder is arranged behind the pushing piece, the front end of the pushing piece is of a rod-shaped structure and can extend to the welding station through the groove to push the nut on the feeding guide rail to the welding station. The nut is placed in the vibration dish, and the nut comes out from the dish the inside through the vibration of vibration dish and gets into the feeding guide rail, and the nut has divided the direction in the vibration dish this moment, and the feeding guide rail is carried the nut forward to recess department through directly shaking, and the nut inductor will light, pushes away the material cylinder and begins to start, and the impeller pushes the nut welding station.
Preferably, still include ejection of compact anchor clamps, by master control module control work, ejection of compact anchor clamps set up and attack tooth station one side, attack tooth station side and still be equipped with out the hopper, go out the hopper and just to the storage bucket. The discharging clamp can clamp the tube bundle which has finished welding and tapping procedures to the discharging hopper, and the tube bundle flows into the discharging barrel along with the slide way to finish integral work.
Compared with the prior art, the utility model has the beneficial effects that: the work of the machine tool is controlled remotely through WIFI, unmanned operation is realized, and the labor cost is reduced; the feeding robot is used for completing the feeding work, the tube bundle and the nut can be automatically welded, and the welding speed is high and accurate; the welding and tapping processes are combined on the same workbench, the seamless connection of the welding work and the tapping work is realized by using the translation robot, the complicated step of product transfer is omitted, and the production efficiency is greatly improved; all welding and tapping are mechanically and automatically operated, and the finished product has stable quality and high processing precision.
Drawings
The following detailed description is made with reference to the accompanying drawings and embodiments of the present invention
FIG. 1 is a block diagram of an electrical control assembly according to the present invention;
FIG. 2 and FIG. 3 are schematic structural views of the present invention;
FIG. 4 is a top view of the structure of the present invention;
FIG. 5 is a schematic view of the nut feeder assembly;
fig. 6 is a schematic structural view of a tapping station.
Labeled as: a work table 1;
the device comprises a feeding robot 2, a feeding barrel 21, a first camera 22 and a first clamping part 23;
the nut feeding assembly 3, the vibration disc 31, the feeding guide rail 32, the pushing piece 33, the straight vibration device 34, the groove 35, the nut inductor 36 and the material pushing cylinder 37;
a tube bundle 4, a nut 5;
the welding device comprises a welding station 6, a welding machine 60, a welding base 61, a first limiting groove 62 and a first inductor 63;
the translation robot 7, the second camera 71, and the second clamping portion 72;
a tapping station 8, a tapping machine 80, a tapping base 81, a screw tap 82 and a third inductor 83;
the device comprises a discharging clamp 9, a slide rail 91, a slide block 92, a first air cylinder 93, a second air cylinder 94 and a third air cylinder 95;
Detailed Description
In the description of the present invention, it should be noted that, for the terms of orientation, such as "central", "lateral (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate that the orientation and positional relationship are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific scope of the present invention.
Furthermore, if the terms "first" and "second" are used for descriptive purposes only, they are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. Thus, a definition of "a first" or "a second" feature may explicitly or implicitly include one or more of the features, and in the description of the utility model, "a number" or "a number" means two or more unless explicitly specified otherwise.
See the drawings. For convenience of description, the azimuth information of the apparatus is described first according to the X-axis Y-axis Z-axis in fig. 1.
The flexible automatic production line of the robot comprises a workbench 1, a feeding robot 2, a nut feeding assembly 3, a translation robot 7 and an electric control assembly 12; the workbench is provided with a welding station 6 and a tapping station 8, the welding station 6 is provided with a welding machine 60, and the tapping station 8 is provided with a tapping machine 80.
The electronic control assembly 12 comprises a main control module, an image processing module, a WIFI communication module and a power module, the main control module, the image processing module, the WIFI communication module are electrically connected with the power module, the power module supplies power to the main control module, the image processing module and the WIFI communication module, and the power module is connected with an external power supply. The main control module controls the welding machine 60, the tapping machine 80, the feeding robot 2 and the translation robot 7 to be started and stopped, and the WIFI communication module is connected with the main control module and the moving end; the mobile terminal is a mobile phone mobile terminal, the mobile phone mobile terminal sends a control instruction to the main control module through the WIFI communication module, and the main control module controls the welding machine 60, the tapping machine 80, the feeding robot 2, the translation robot 7 and the nut feeding assembly 3 to start working or stop working according to the received control instruction.
Feeding robot 2 is located welding station 6 one side, and 2 sides of feeding robot are equipped with tube bank storage bucket 21, and the feeding robot front end is equipped with first camera 22, and first camera 22 is used for confirming 4 positions of tube bank, and the feeding robot front end is equipped with first clamping part 23, and first clamping part has two grabs that can open and shut, and the grabs are used for snatching and centre gripping tube bank 4 to remove it to welding station 6 from tube bank storage bucket 21. The first camera 22 is used for shooting pictures of the tube bundles and transmitting the pictures to the image processing module, the image processing module analyzes the pictures, information such as the distance and the direction between the first clamping part 23 of the feeding robot and the target tube bundles is determined, the information is transmitted to the main control module, the main control module controls the first clamping part of the feeding robot to move in place, the tube bundles are accurately grabbed, and meanwhile the tube bundles can be accurately placed on a welding station. The pipe bundle is placed in the charging bucket, and first camera can carry out panorama shooting to the charging bucket, and when not having the pipe bundle in the picture of shooing, host system stops the work of material loading robot to remove the end through the WIFI communication module and send the pipe bundle to lack the material warning to the cell-phone, remind the user in time to increase the pipe bundle.
The nut feeding assembly 3 comprises a vibrating disc 31, a feeding guide rail 32 and a pushing piece 33, the vibrating disc 31 is connected with the feeding guide rail 32, a straight vibrator 34 is arranged below the feeding guide rail 32, the feeding guide rail is horizontally arranged in the X-axis direction, the pushing piece is horizontally arranged in the Y-axis direction, and the pushing piece is just aligned to a welding station; one end of the feeding guide rail 32 close to the welding station is provided with a groove 35, and a nut inductor 36 is arranged at the groove; and a pushing cylinder 37 is arranged behind the pushing piece 33, the front end of the pushing piece is of a rod-shaped structure, and the pushing cylinder 37 can enable the pushing piece 33 to penetrate through the groove and move towards the welding station and push the nut 5 at the groove onto the welding station. The nut 5 is placed in the vibration disc 31, the nut comes out of the disc through vibration of the vibration disc and enters the feeding guide rail 32, the nut is already arranged in the vibration disc in a well-divided direction at the moment, the feeding guide rail conveys the nut forwards to the groove 35 through direct vibration, the nut inductor 36 is lightened, the material pushing cylinder 37 starts at the moment, and the pushing piece 33 pushes the nut 5 into a welding station.
A welding machine 60 is arranged on the side face of the welding station 6, and a welding head of the welding machine 60 is positioned right above the welding station 6; the welding station is also provided with a welding base 61, the welding base comprises a bottom surface and two side surfaces, the bottom surface of the welding base is provided with a welding groove, the welding groove is opposite to the groove of the feeding guide rail, the nut 5 is arranged in the welding groove, and the side wall of the welding groove is provided with a second inductor (not shown in the figure); a first limiting groove 62 is arranged above the side surface of the welding base 61, two ends of the tube bundle 4 are arranged in the first limiting groove, and the tube bundle is positioned above the nut; a first sensor 63 is disposed below the first limiting groove. The welding groove and the first limiting groove of the welding base are respectively used for limiting the nut and the tube bundle, so that the nut and the tube bundle are opposite in position, welding dislocation is avoided, and welding quality is affected. The first sensor 63 and the second sensor are respectively used for detecting the in-place conditions of the tube bundle 4 and the nut 5 and sending the in-place information to the main control module, and the main control module controls the welding machine to work according to the received in-place information; when the first sensor 63 and the second sensor do not detect the tube bundle 4 or the nut 5 all the time, it is described that there is a problem in the feeding process or the tube bundle and the nut are out of stock, the main control module stops the work of all machines, and sends an alarm to the mobile phone moving end through the WIFI communication module to remind a user of timely removing a fault or feeding materials again.
Be equipped with on the tapping station 8 and attack tooth machine 80 and attack tooth base 81, attack the tooth support that the tooth base includes both sides, attack the tooth support top and be equipped with the second spacing groove, the second spacing inslot is equipped with U type mouth, and the second spacing inslot is arranged in at the tube bank both ends, and the through-hole at tube bank both ends is relative with U type mouth position, attacks and is equipped with two screw taps 82 on the tooth machine 80, and is relative with 4 both ends through-hole positions of tube bank. The tube bank is placed on attacking the tooth support, and the through-hole at tube bank both ends needs to attack the tooth, so both ends are placed the second spacing inslot, and the U type mouth makes things convenient for the screw tap to stretch into downwards, guarantees going on of attacking tooth work. And the tapping station 8 is provided with a third sensor 83 for detecting the in-place condition of the tube bundle and sending the in-place information to the main control module, and the main control module controls the tapping machine to work according to the in-place information sent by the third sensor.
The side surface of the tapping station also comprises a discharge clamp 9 and a discharge hopper 10. Ejection of compact anchor clamps are installed on sliding assembly, sliding assembly includes slide rail 91, slider 92, first cylinder 93, second cylinder 94 and third cylinder 95, the tooth station and play hopper are attacked to the sliding connection, the slider receives first cylinder 93 drive, can follow the slide rail and remove, ejection of compact anchor clamps 9 are installed on the slider through the second cylinder and the third cylinder of mutually perpendicular installation, second cylinder and third cylinder can make ejection of compact anchor clamps 9 at the Y axle, Z axle direction round trip movement to the tube bank is held to the accuracy. The discharging clamp can clamp the tube bundle which has completed the welding and tapping processes to the discharging hopper, and the tube bundle flows into the discharging barrel 11 along with the discharging hopper 10 to complete the whole work.
The specific operation flow comprises the following steps:
1) preparation work: placing a tube bundle 4 in an upper charging bucket 21 in advance, and placing a nut 5 in a vibrating disc 31;
2) remote control: a user operates the mobile phone mobile terminal app and sends a starting instruction to the main control module through the WIFI communication module; after the main control module receives a starting instruction sent by the mobile terminal through WIFI, the feeding robot 2 and the nut feeding assembly 3 are started;
3) tube bundle feeding: the feeding robot 2 starts to work, the feeding robot 2 clamps the tube bundle 4 to the welding station 6 from the feeding barrel 21, and the first sensor 63 of the welding station detects the in-place condition of the tube bundle;
a first camera on the feeding robot 2 shoots pictures in a feeding barrel and sends the pictures to an image processing module, the image processing module analyzes the pictures, information such as the distance and the direction between a first clamping part 23 of the feeding robot and a target tube bundle is determined, the information is transmitted to a main control module, the main control module controls the first clamping part of the feeding robot to move in place, the tube bundle is accurately grabbed, and the tube bundle is accurately placed on a welding base of a welding station 6;
4) feeding nuts: feeding nuts and a tube bundle synchronously, starting the nut feeding assembly 3 to work, when the vibration disc 31 is opened, the nuts 5 come out of the disc through the vibration of the vibration disc 31 and enter the feeding guide rail 32, at the moment, the nuts are already distributed in the vibration disc, the feeding guide rail 32 vibrates to convey the nuts to the grooves 35 at the end parts, at the moment, the nut inductor 36 is lightened to send out signals, then the material pushing cylinder 37 starts to work, the nut 5 is pushed into a welding groove of a welding station by the pushing piece 33, and the second inductor detects the in-place situation of the nuts;
5) and (3) welding a tube bundle and a nut: after the first sensor and the second sensor detect that the tube bundle 4 and the nut 5 are in place, the in-place information is sent to the main control module, and the main control module controls the welding machine 60 to perform welding work to weld the tube bundle and the nut together;
6) moving the tube bundle: when the welding machine 60 finishes welding work and a welding head leaves a pipe bundle, the main control module controls the translation robot 7 to start working, a second camera on the translation robot 7 shoots pictures of a welding station and sends the pictures to the image processing module, the image processing module analyzes the pictures, determines information such as the distance and the direction between a second clamping part 72 of the translation robot and a target pipe bundle and transmits the information to the main control module, and the main control module controls the second clamping part of the translation robot to move in place, accurately grabs the pipe bundle and moves the welded pipe bundle from the welding station 6 to the tapping station 8;
7) pipe bundle tapping: when the third sensor 83 on the tapping station 8 detects that the tube bundle is in place, the main control module controls the tapping machine 80 to start working, and the tap taps two ends of the tube bundle;
8) tube bundle discharging: when the tapping machine finishes tapping work, the screw tap is away from the pipe bundle, the main control module controls the discharge clamp to work, the discharge clamp can accurately clamp the pipe bundle, the pipe bundle which has finished welding and tapping processes is clamped on the discharge hopper, and the pipe bundle flows into the discharge barrel 11 along with the discharge hopper 10 to finish the whole work.
The embodiment can continuously complete the welding of the tube bundle and the nut and the tapping of the tube bundle, and improves the production efficiency; through the work of WIFI remote control machine tool, realize unmanned operation, reduce the personnel selection cost.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the utility model may occur to those skilled in the art without departing from the principle of the utility model, and are considered to be within the scope of the utility model.
Claims (5)
1. The utility model provides a special machine tool based on WIFI remote control which characterized in that: the automatic feeding device comprises a workbench, an electric control assembly, a feeding robot and a translation robot; the workbench is provided with a welding station and a tapping station, the welding station is provided with a welding machine, and the tapping station is provided with a tapping machine; the electronic control assembly comprises a main control module, an image processing module, a WIFI communication module and a power supply module, and the main control module, the image processing module, the WIFI communication module and the power supply module are electrically connected; the main control module controls the start and stop of the welding machine, the tapping machine, the feeding robot and the translation robot, and the WIFI communication module is connected with the main control module and the moving end; the welding robot is used for clamping the tube bundle and moving the tube bundle to the welding station, a first sensor and a second sensor are arranged on the welding station and are respectively used for detecting the in-place conditions of the tube bundle and the nut and sending in-place information to the main control module, and the main control module controls the welding machine to work according to the received in-place information; the translation robot is used for moving the tube bundle to a tapping station from a welding station, a third sensor is arranged on the tapping station and used for detecting the in-place condition of the tube bundle and sending the in-place information to the main control module, and the main control module controls the tapping machine to work according to the in-place information sent by the third sensor.
2. The special machine tool based on WIFI remote control of claim 1, wherein: all be equipped with the camera on material loading robot and the translation robot, the camera is used for shooing the picture of tube bank to convey it to image processing module, image processing module is used for handling the picture, sends the positional information of tube bank to host system, and host system control material loading robot and the accurate tube bank of snatching of translation robot.
3. The special machine tool based on WIFI remote control of claim 1, wherein: the power supply module supplies power to the main control module, the image processing module and the WIFI communication module, and the power supply module is connected with an external power supply.
4. The special machine tool based on WIFI remote control of claim 1, wherein: the nut feeding assembly comprises a vibrating disc, a feeding guide rail and a pushing piece, the vibrating disc is connected with the feeding guide rail, and a straight vibrator is arranged below the feeding guide rail; a groove is formed in one end, close to the welding station, of the feeding guide rail, and a nut inductor is arranged at the groove; the pushing piece, the groove and the welding station are located on the same straight line, a pushing cylinder is arranged behind the pushing piece, the front end of the pushing piece is of a rod-shaped structure and can extend to the welding station through the groove to push a nut on the feeding guide rail to the welding station.
5. The special machine tool based on WIFI remote control of claim 1, wherein: still include ejection of compact anchor clamps, by host system control work, ejection of compact anchor clamps set up and attack tooth station one side, attack tooth station side and still be equipped with out the hopper, go out the hopper and just to the storage bucket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122737663.XU CN216730561U (en) | 2021-11-09 | 2021-11-09 | Special machine tool based on WIFI remote control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122737663.XU CN216730561U (en) | 2021-11-09 | 2021-11-09 | Special machine tool based on WIFI remote control |
Publications (1)
| Publication Number | Publication Date |
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| CN216730561U true CN216730561U (en) | 2022-06-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122737663.XU Active CN216730561U (en) | 2021-11-09 | 2021-11-09 | Special machine tool based on WIFI remote control |
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| CN (1) | CN216730561U (en) |
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2021
- 2021-11-09 CN CN202122737663.XU patent/CN216730561U/en active Active
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