CN216722172U

CN216722172U - Device capable of continuously receiving materials and safely falling to ground after bundling and film coating of materials

Info

Publication number: CN216722172U
Application number: CN202121577141.1U
Authority: CN
Inventors: 金立新; 金立春
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-07-09
Filing date: 2021-07-09
Publication date: 2022-06-14
Anticipated expiration: 2031-07-09

Abstract

The utility model provides a can connect material in succession and to bundle safely device that falls to the ground after the diolame to the material, belongs to agricultural machine and automatic field thereof, including ensiling circle bundle diolame all-in-one, intermittent type material loading belt enclose storehouse, material roll device, PLC controller. Can be directly used on the field or integrated with a stalk and ear harvester or a feed type straw collector into a product for coating, fermenting and ensiling. The continuous feeding of the ensiling round bale coating all-in-one machine is realized by matching various modes of arranging an automatic clutch on a rotating shaft of an intermittent feeding belt, arranging a linear driving cylinder on a tension pulley, arranging special power for the intermittent feeding belt, arranging the linear driving cylinder or a swinging cylinder on a door plate of an enclosure of the intermittent feeding belt or the lower part of a front panel and the like with the enclosure of the intermittent feeding belt; the designed material rolling device realizes that the coated bundle can be safely rolled to the ground or a car hopper from a high position. The whole process automation is realized, the labor intensity is reduced, and the labor efficiency is improved.

Description

Device capable of continuously receiving materials and safely falling to ground after bundling and film coating of materials

Technical Field

The utility model relates to a device for producing silage (yellow) for ruminants such as cattle and sheep or poultry such as ducks and geese, in particular to a device which can be used for bundling and coating crop straws and pastures in a fixed field and also can be used for directly bundling and coating the crop straws and the pastures in the field, can realize continuous feeding of external equipment to the device, can realize bundling and coating of materials, can realize safe rolling of the bundled and coated feeds in the field or a car hopper, and belongs to the field of agricultural machinery and automation thereof.

Background

China is wide in territory and produces a large amount of crop straws every year. The traditional straw treatment mode is to burn or crush the straws and return the straws to the field, which not only pollutes the environment, but also causes a great deal of waste. The straw silage as animal feed solves the problem that the straw burning pollutes the environment, solves the problem of feed gaps in the breeding industry, and has great economic and social benefits.

At present, the mature and commonly used equipment for the straw ensiling technology is an ensiling round bale film-coating all-in-one machine, and the use mode is as follows: the straws are scattered to a processing field from the field, water or bacterial liquid is added after the straws are crushed, and then the straws are coated and ensiled by an ensiling round bale coating all-in-one machine.

The method has the disadvantages that the straws are scattered to a processing field from the field, and because the density of the scattered materials is low, a lot of labor and transportation costs are needed, and investment of factory buildings, electricity, ground hardening and the like is needed for field processing.

If the existing ensiling round bale film-coating all-in-one machine can be made into a whole set of products with a stem-ear harvesting harvester or made into a whole set of products with a straw picking machine, the whole set of products are fed by the harvester or the picking machine, and ensiling (yellow) micro-storage baling film coating is directly carried out in the field, thus overcoming the defects of the prior art. Just need not transport the place to the straw in bulk, can receive the maize while ensiling the straw, saved secondary transportation and loading and unloading, directly transport the material of bundling the membrane and adorning according to the commodity loading and transporting plant. Labor saving and high mechanization degree.

However, the existing ensiling round bale film-coating all-in-one machine needs to have a short state that the equipment cannot be fed during the process of bundling and discharging the bales by a bundling machine, is realized by manual feeding at present, has high cost and high labor intensity, cannot realize automation, and frequently stops the operation of the harvester and the feed type straw collector if the all-in-one machine is matched with the harvester and the feed type straw collector for use. And the straw bundles coated with the film fall to the open field from higher positions such as a stalk-ear harvesting harvester or a straw picking machine, and the film coating can be damaged. Therefore, there is a need in the art for a new solution to solve these problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims to overcome the defects of the existing straw ensiling round bundle coating all-in-one machine, and designs a device which can be directly matched with a stalk and ear harvesting harvester or a straw picking machine in the field to perform ensiling (yellow) micro-storage bundling coating.

The utility model provides a can connect material in succession and beat device that safety falls to ground after membrane to material bundling, characterized by: comprises an ensiling round bale enveloping all-in-one machine, an intermittent feeding belt enclosed bin, a material rolling-down device and a PLC controller; the ensiling round bale enveloping all-in-one machine is a mature product which is currently used in the market; the feeding belt enclosure is arranged at the upper part of the intermittent feeding belt; the PLC is electrically connected with the silage round bale enveloping all-in-one machine, the automatic clutch, the linear driving cylinder I, the linear driving cylinder or the swinging cylinder II and the linear driving cylinder III.

An automatic clutch is arranged between a driving shaft of the intermittent feeding belt and a driving wheel of the intermittent feeding belt, and the automatic clutch is electrically connected with the PLC.

The belt tensioning wheel which is arranged between the driving wheel of the intermittent feeding belt and the external driving wheel and is originally or newly arranged is connected with the linear driving cylinder I.

The working power of the intermittent feeding belt is provided by an internal combustion engine or a motor.

And the internal combustion engine or the motor for providing power for the intermittent feeding belt is electrically connected with the PLC.

A sufficient gap through which materials can pass is formed between the front panel of the intermittent feeding belt enclosure and the intermittent feeding belt; the upper part of the box body is not provided with a surface plate, and the lower part of the box body is also not provided with a bottom plate; the side wall of the sieve plate comprises a supporting framework and a sieve coaming; the screen cloth bounding wall and support skeleton fixed connection, the screen cloth bounding wall forms closed structure around the outside of supporting the skeleton.

The bottom panel of the intermittent feeding belt enclosure is a door panel driven by a linear driving cylinder or a swinging cylinder, and the shape and the size of the door panel are matched with the discharge hole of the intermittent feeding belt enclosure.

And the lower plate of the front panel of the intermittent feeding belt enclosure is a movable plate which is connected with the linear driving cylinder III and can rotate along a hinge.

The lower part of the front panel of the intermittent feeding belt enclosing bin is not provided with a gap through which materials can pass when the intermittent feeding belt is closed.

One side of the material rolling device is connected with a film coating frame of the ensiling and film coating all-in-one machine, the other side of the material rolling device is obliquely lapped on the ground or obliquely lapped in a car hopper for receiving the bundles, if the material rolling device is lapped on the ground, the contact part of the material rolling device and the ground can be pressed by rollers, the width size of the material rolling device is matched with the width of the coated ensiling material bundles, heightened baffles are arranged on the two sides of the material rolling device, and the upper surface of the material rolling device is made of flexible materials and has proper roughness.

The linear driving cylinder and the swinging cylinder can be hydraulic cylinders, pneumatic cylinders or electric cylinders.

Advantageous effects

According to the utility model, the original ensiling round bale enveloping all-in-one machine can be continuously fed by installing an automatic clutch and other modes; by installing the material roll-off device, the material bundle can safely roll off to the ground or a car hopper from the device installed on the harvester or the straw picker. Therefore, the straw can be bundled and coated in the field, and the automatic feeding can be realized. The cost of transporting the straws back to the field in a scattered manner and repeated loading and unloading are saved, and the straws are bundled and coated into high-quality feed directly in the field.

The straw sorting, crushing and kneading machine is matched with a feed type straw (pasture grass) sorting, crushing and kneading device which is popularized in the market to be made into an integral product for use, the straw can be directly made into a green (yellow) micro-storage fermentation feed bag in the field under the traction of agricultural machines such as tractors and the like (the power is provided by the tractors), the whole process of feed processing of the straw sorting, crushing, kneading, bundling and coating is completed by one machine at one time, the secondary transportation is saved, the repeated loading and unloading are avoided, and the whole-process automation is realized.

The corn harvester is matched with a stalk and ear harvester to be made into a set of product, namely, the corn harvester can harvest corn, can also finish ensiling, bundling and film coating on straws, and has the advantages of one device, full-automatic production and one-step operation, and the complete collection of fruits and straws in a corn field.

Therefore, farmers can complete the complete set of work of straw picking, crushing, kneading, bundling, film coating and the like in the field by only putting one integral product made by matching the device and the feed type straw forage grass collector into a whole, and utilizing the original tractor or putting one integral product made by combining the device and the stalk and ear harvester into a whole, and the whole set of work can be directly loaded in the field for commercial circulation, so that the feed problem is solved, and the income of farmers is increased. And the influence of climate is small, the farming season is not contended, and the produced feed has better quality after silage fermentation.

If the device is used for ensiling and fermenting on the site, the materials can be continuously fed directly by the equipment without manual supervision and manual feeding.

Drawings

The utility model is further described with reference to the following figures and detailed description:

fig. 1 is a schematic structural diagram of a first preferred embodiment of the present invention.

Fig. 2 is a schematic view showing the installation of an automatic clutch according to a preferred embodiment of the present invention.

FIG. 3 is a schematic structural diagram of a second preferred embodiment of the present invention.

Fig. 4 is a schematic structural diagram of a preferred embodiment of the present invention.

FIG. 5 is a schematic structural view of a preferred embodiment of the present invention

Fig. 6 is a schematic structural view of a preferred embodiment of the present invention.

Fig. 7 is a connection block diagram of the PLC controller of the present invention.

Wherein: 1-ensiling round bale enveloping all-in-one machine, 2-intermittent feeding belt, 201-automatic clutch, 202-belt tension wheel, 203-linear driving cylinder I, 204-internal combustion engine or motor, 3-intermittent feeding belt enclosure bin, 301-front panel of intermittent feeding belt enclosure bin, 302-door panel of intermittent feeding belt enclosure bin, 303-hinge, 304-lower panel of front panel of intermittent feeding belt enclosure bin, 305-a linear driving cylinder or a swinging cylinder II, 306-a linear driving cylinder III, 4-a material rolling device, 5-a PLC controller, 6-a driving wheel of an intermittent feeding belt, a coating machine of a 7-ensiling round bundle coating all-in-one machine, 8-a baffle, the upper surface of a 9-material rolling device 4, a 10-external driving wheel and a bundling machine of an 11-ensiling round bundle coating all-in-one machine.

Detailed Description

The utility model aims to overcome the defects of the existing straw ensiling round bale film-coating all-in-one machine, and designs a device which can be directly matched with a stalk and ear harvesting machine or a straw picking machine in the field to perform ensiling (yellow) micro-storage.

The following list of 5 preferred embodiments with reference to the attached drawings

The first priority mode is as follows: see fig. 1 and 2

A device capable of continuously receiving materials and safely falling to the ground after bundling and film coating of the materials comprises an ensiling round bundle film coating integrated machine 1, an intermittent feeding belt 2, an intermittent feeding belt enclosure 3, a material rolling device 4 and a PLC (programmable logic controller) 5; the ensiling round bale enveloping all-in-one machine 1 is a mature product which is currently used in the market; the feeding belt surrounding bin 3 is arranged at the upper part of the intermittent feeding belt 2; the PLC 5 is electrically connected with the ensiling round bale enveloping all-in-one machine 1 and the automatic clutch 201.

The ensiling round bale coating all-in-one machine 1 is a mature product used in the market and mainly comprises a bundling machine 11 and a coating machine 7, and the intermittent feeding belt 2 is a matching belt carried by the ensiling round bale coating all-in-one machine 1.

The intermittent feeding belt enclosure 3 is located at a proper position on the upper portion of the intermittent feeding belt 2, the structure, the shape and the size of the intermittent feeding belt enclosure are not in a fixed mode, and the intermittent feeding belt enclosure can be in various forms as long as the intermittent feeding belt enclosure can be reasonably matched with feeding equipment (a harvester or a straw picking machine), so that materials can smoothly enter the enclosure (the materials cannot fall outside), and dust in the materials can be removed as far as possible. The size of the machine is enough to accommodate materials transported by external equipment in the time that the lower ensiling round bale and envelope integrated machine 1 can not load materials during bundling and bale discharging. Typically having a framework with a sheet or mesh surrounding the framework. It does not have upper surface plate, also does not have the bottom panel, and front panel 301 will leave the take up belt 2 with intermittent type and highly the gap, and the material of being convenient for passes through from below, also is convenient for when intermittent type take up belt 2 stops the material directly fall into to the preceding direction of back pile up.

A clutch 201 is arranged between a driving shaft of the intermittent feeding belt 2 and an external power shaft driving the intermittent feeding belt to rotate, when the material of a bundling machine 11 of the ensiling round bale enveloping all-in-one machine 1 is full, a signal is given to a PLC 5 to control the clutch 201 to be released, the intermittent feeding belt 2 stops working, and the material blown from a harvester or a straw picking machine falls into the intermittent feeding belt enclosure 3 for temporary storage. After the bale is spitted by the bundling machine 11 of the ensiling round bale enveloping all-in-one machine 1 and the upper cover is reset, a signal is sent to the PLC controller 5 to control the clutch 201 to be buckled, the intermittent feeding belt 2 starts to work, and the materials temporarily stored in the intermittent feeding belt surrounding bin 3 can continuously enter the bundling machine 11 of the ensiling round bale enveloping all-in-one machine 1 along with the recovery work of the belt. Thus, the problem that the external equipment can continuously supply materials to the device is solved.

The second priority mode: see FIG. 3

Compared with the preferred mode, the automatic clutch 201 is omitted, the linear driving cylinder I203 is used for pushing the belt tension wheel 202 between the driving wheel 6 and the external driving wheel 10 to displace in the bundling and bale discharging processes of the bundling machine 11 of the ensiling round bale wrapping machine, so that the loosening and tensioning between the belt and the belt pulley are realized, the running and the stopping of the intermittent feeding belt 2 are further realized, and the belt grooves of the belt pulley are deeper to be processed. Thereby solving the problem that the external equipment can continuously supply materials for the device. In this way, there is also sufficient clearance for the material to pass between the front panel 301 of the intermittent feeding belt enclosure 3 and the intermittent feeding belt 2. The PLC controller 5 is electrically connected with the linear driving cylinder I203.

The third priority mode: see FIG. 4

Compared with the prior mode, the automatic clutch 201 is eliminated, the power of the intermittent feeding belt 2 is separated from the ensiling round bale enveloping machine 1, and a separate motor or an internal combustion engine 204 is used for supplying power to the intermittent feeding belt. In the bundling and bale discharging process of the bundling machine 11 of the ensiling round bale wrapping machine, the intermittent feeding belt 2 is controlled to stop working by controlling the motor or the internal combustion engine 204, the materials are temporarily stored in the intermittent feeding belt surrounding bin 3, and after the bale discharging is finished, the intermittent feeding belt 2 is controlled to recover to run by controlling the motor or the internal combustion engine 204, so that the problem that external equipment can continuously supply materials to the device is solved. In this way, there is also sufficient clearance for the material to pass between the front panel 301 of the intermittent feeding belt enclosure 3 and the intermittent feeding belt 2. The PLC controller 5 is electrically connected to a separate motor or internal combustion engine 204.

The preferred mode is four, see fig. 5

In contrast to the preferred embodiment, the automatic clutch 201 is eliminated and the bottom panel of the intermittent feeding belt enclosure 3 is a door panel 302 driven by a linear or oscillating cylinder II 305. In the bundling and bale discharging process of the bundling machine 11 of the ensiling round bale wrapping machine, the PLC 5 controls the linear driving cylinder or the swinging cylinder II305 to drive the door panel 302 to move, so that the opening and closing of the intermittent feeding belt enclosure 3 are realized, and the problem that external equipment can continuously supply materials for the device is solved. This way it is ensured that there is no gap between the front panel 301 of the intermittent feeding belt enclosure 3 and the intermittent feeding belt 2 through which material can pass when the door panel 302 is closed. The PLC controller 5 is electrically connected with the linear driving cylinder or the swinging cylinder II 305.

The preferred mode is five, see fig. 6

Compared with the preferred mode, the clutch 201 is omitted, the lower plate 304 of the surface plate on the side face, close to the silage round bale enveloping all-in-one machine 1, of the intermittent feeding belt surrounding bin 3 is connected with the linear driving cylinder III306, under the control of the PLC 5, the linear driving cylinder III306 drives the lower plate 304 to rotate along the hinge 303 to achieve opening and closing, and no gap for materials to pass through exists between the lower plate 304 and the intermittent feeding belt 2 when the lower plate 304 is closed. Thus, the problem that the external equipment can continuously supply materials to the device is solved. The PLC controller 5 is electrically connected with the linear driving cylinder III 306.

All components of the device that use a hydraulic system can also use corresponding electric components or corresponding pneumatic components.

The material rolling device 4 is similar to a children's slide, can be made of metal materials or glass fiber reinforced plastics or plastic materials, the cross section is preferably U-shaped, the upper surface 9 of the material rolling device is covered with flexible materials and needs to have certain roughness or be added with a layer of rough materials, and the aim is to increase the friction resistance to enable the speed of the material rolling on the ground to be close to zero as much as possible. One side of the bag-coating integrated machine is matched with a bag-coating frame 7 of the bag-coating integrated machine, the other side of the bag-coating integrated machine is obliquely lapped on the ground or obliquely lapped in a bucket for receiving the bales, if the bag-coating integrated machine is lapped on the ground, the bag-coating integrated machine can be matched with the bales of the coated silage materials at the contact positions of the bag-coating integrated machine and the ground by rollers, and the width of the bag-coating integrated machine is larger than that of the bales of the silage materials, and the two sides of the bag-coating integrated machine are provided with heightened baffles 8. The material rolling device 4 has the function that when the film coating frame 7 is turned over, the material bundle just falls into the material rolling device and safely rolls along the material bundle to the ground.

Referring to fig. 7, the PLC controller 5 is a new control system integrated by the control part of the automatic clutch 201, the linear driving cylinder I203, the linear driving cylinder (oscillating cylinder) II305, the linear driving cylinder III306 or the motor (internal combustion engine) 204, which is further integrated into the control system of the original ensiling round bale enveloping all-in-one machine 1.

Therefore, the device can continuously receive the crushed and kneaded straw and other materials conveyed by the stalk and ear harvester or the straw collector or the crusher outdoors or on the field, then bundle and coat the materials, and safely roll the silage coated materials to the ground along the material roll-off device 4.

Therefore, the ensiling of the materials in the field is well realized, the straws do not need to be packed or scattered to a processing field from the field, the labor and equipment cost is saved, the huge investment of a factory building, power electricity, ground hardening and the like is saved, meanwhile, the scattered processing of farmers is facilitated, and the problem that the ensiling can not be commercialized is solved.

In summary, the above are only some preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and scope of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a can connect material in succession and beat device that safety falls to ground after membrane to material bundling, characterized by: comprises an ensiling round bale enveloping all-in-one machine (1), an intermittent feeding belt (2), an intermittent feeding belt surrounding bin (3), a material rolling-off device (4) and a PLC (programmable logic controller) controller (5); the ensiling round bale enveloping all-in-one machine (1) is a mature product which is being used in the existing market; the feeding belt surrounding bin (3) is arranged at the upper part of the intermittent feeding belt (2); the device is characterized in that the PLC (5) is electrically connected with the silage round bale enveloping all-in-one machine (1), the automatic clutch (201), the linear driving cylinder I (203), the linear driving cylinder or swinging cylinder II (305) and the linear driving cylinder III (306).

2. The device capable of continuously receiving materials, bundling and enveloping the materials and safely falling to the ground according to claim 1 is characterized in that: an automatic clutch (201) is arranged between the driving shaft of the intermittent feeding belt (2) and the driving wheel (6) thereof.

3. The device capable of continuously receiving materials, bundling and enveloping the materials and safely falling to the ground according to claim 1 is characterized in that: the belt tensioning wheel (202) which is arranged between the driving wheel (6) of the intermittent feeding belt (2) and the external driving wheel (10) and is originally or newly arranged is connected with the linear driving cylinder I (203).

4. The device capable of continuously receiving materials, bundling and enveloping the materials and safely falling to the ground according to claim 1 is characterized in that: the working power of the intermittent feeding belt (2) is provided by an internal combustion engine or an electric motor (204) independently.

5. The device capable of continuously receiving materials, bundling and enveloping the materials and safely falling to the ground according to claim 4, is characterized in that: the internal combustion engine or the motor (204) for providing power for the intermittent feeding belt (2) is electrically connected with the PLC (5).

6. The device capable of continuously receiving materials, bundling and enveloping the materials and safely falling to the ground according to claim 1 is characterized in that: a sufficient gap for materials to pass through is required between the front panel (301) of the intermittent feeding belt enclosure (3) and the intermittent feeding belt (2), the upper part of the gap is not provided with a surface plate, and the lower part of the gap is not provided with a bottom plate; the side wall of the sieve plate comprises a supporting framework and a sieve coaming; the screen cloth bounding wall and support skeleton fixed connection, the screen cloth bounding wall forms closed structure around the outside of supporting the skeleton.

7. The device capable of continuously receiving materials, bundling and enveloping the materials and safely falling to the ground according to claim 1 is characterized in that: the bottom panel of the intermittent feeding belt enclosure (3) is a door panel (302) driven by a linear driving cylinder or a swinging cylinder II (305).

8. The device capable of continuously receiving materials, bundling and enveloping the materials and safely falling to the ground according to claim 1 is characterized in that: the lower plate (304) of the front panel of the intermittent feeding belt enclosure (3) is a movable plate which is connected with the linear driving cylinder III (306) and can rotate along the hinge (303).

9. The device capable of continuously receiving materials, bundling and enveloping the materials and safely falling to the ground according to claim 8, is characterized in that: and when the lower plate (304) of the front panel of the intermittent feeding belt enclosure (3) is closed, no material passing gap is formed between the lower plate and the intermittent feeding belt (2).

10. The device capable of continuously receiving materials, bundling and enveloping the materials and safely falling to the ground according to claim 1 is characterized in that: one side of the material rolling device (4) is connected with a film wrapping frame (7) of the silage round bundle film wrapping integrated machine (1), the other side of the material rolling device is downwards inclined and placed in the ground or an external car hopper, if the material rolling device is placed on the ground, a roller is required to be arranged at a contact position with the ground, the width of the material rolling device is matched with a silage material bundle wrapped well, heightened baffles (8) are arranged on two sides of the material rolling device, and the upper surface (9) of the material rolling device (4) is made of a flexible material and needs to be rough.

11. The device capable of continuously receiving materials and bundling and enveloping the materials to safely fall on the ground according to any one of claims 3, 7 and 8, is characterized in that: the linear driving cylinder I (203), the linear driving cylinder or the swinging cylinder II (305) and the linear driving cylinder III (306) can be hydraulic cylinders, pneumatic cylinders or electric cylinders.