CN216708043U

CN216708043U - Sheet-shaped combined die attracted by magnetic force

Info

Publication number: CN216708043U
Application number: CN202123109118.2U
Authority: CN
Inventors: 苏少虹
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-12-10
Filing date: 2021-12-10
Publication date: 2022-06-10
Anticipated expiration: 2031-12-10

Abstract

The utility model relates to a magnetic force-attracted sheet-shaped combined die, which comprises a die body, wherein a die cavity for forming an object is arranged in the die body, the die body comprises a plurality of magnetic sheet bodies, each magnetic sheet body is provided with a sub-die cavity, the magnetic sheet bodies are combined together in a magnetic attraction manner, and the sub-die cavities of the magnetic sheet bodies are spliced into the die cavity. After the technical scheme is adopted, the die body is formed by splicing the magnetic sheet bodies in a magnetic attraction mode, when the die body is assembled, the magnetic sheet bodies with different numbers and shapes can be selected according to requirements, so that dies with different specifications can be rapidly formed, the cost for storing multiple sets of dies is reduced, and in addition, after the dies are scrapped, when the dies are recycled, the magnetic sheet bodies can be separated firstly, and the subsequent processing is convenient.

Description

Sheet-shaped combined die attracted by magnetic force

Technical Field

The utility model relates to a sheet-shaped combined die attracted by magnetic force, belonging to the field of dies.

Background

The mould element has the name of an industrial mother, and refers to a sub mould and a tool which are required by the method for obtaining products by injection molding, blow molding, plastic sucking, extrusion, die casting, forging and pressing and the like in industrial production. In short, a tool for making shaped articles. At present, various manufacturing methods are available for the mold, and some methods are to process a mold cavity by a material reducing mode such as milling, turning and grinding, some methods are to manufacture the mold by an additive processing mode such as 3D printing, and some methods are to form the mold by a pouring mode. In the prior art, the material reducing processing technologies such as milling, turning and grinding have the following problems: the method comprises the following steps of firstly, having high requirements on professional workers for designing and processing the die, secondly, having various and complex processing equipment, thirdly, having complicated design and processing procedures, fourthly, having long design time, thirdly, having long manufacturing period, and fifthly, having high processing cost, sixthly, having great difficulty in secondary modification and adjustment after the die is manufactured, having high cost, long period, seventhly, having difficult maintenance of the die, high cost, and difficult secondary utilization of consumables. The traditional additive processing technologies such as 3D printing have the following problems: firstly, the processing speed is slow, the time is long, secondly, the limitation of printing large-size components is large, thirdly, the types of selectable printing consumables are limited, in addition, the cost is high, fourthly, the strength of the printing components is insufficient, thirdly, after the die is manufactured, the secondary modification and adjustment difficulty is large, the cost is high, the period is long, and the die is difficult to maintain and high in cost.

Accordingly, the present inventors have made extensive studies to solve the above problems and have made the present invention.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a die which can be manufactured quickly and at low cost and is convenient for secondary processing adjustment, repair and maintenance and recycling.

In order to achieve the purpose, the utility model adopts the following technical scheme:

the utility model provides an utilize magnetic force actuation's slice modular mold, includes the mould body, is equipped with the die cavity that is used for shaping article in the mould body, the mould body includes polylith magnet piece body, all is equipped with sub-die cavity on each magnet piece body, and each magnet piece body combines together through the mode of magnetism, and the sub-die cavity amalgamation of each magnet piece body the die cavity.

In a preferred embodiment of the present invention, the number of the plurality of magnetic pieces is at least 3, and the sub-cavities in the respective magnetic pieces are identical or different in shape.

In a preferred embodiment of the present invention, the mold frame is fitted around the mold body.

In a preferred embodiment of the present invention, each of the magnet pieces has a through hole, and further includes a fastening bolt inserted into the through hole of each of the magnet pieces to lock and fix each of the magnet pieces, and the wall surface of the cavity is coated or sprayed with a protective layer.

In a preferred embodiment of the present invention, the magnetic sheet body is a neodymium iron boron magnetic sheet, an alnico magnetic sheet, or a samarium cobalt magnetic sheet.

In a preferred embodiment of the present invention, the mold further comprises a mold plate covering the mold cavity.

As a preferred form of the utility model, the mould cavity is adapted to the shape of the sole.

In a preferred embodiment of the present invention, the magnetic sheet is externally covered with a mold frame for enhancing strength.

As a preferred mode of the present invention, the mold frame includes a bottom plate and a surrounding frame surrounding the bottom plate, the bottom plate and the surrounding frame surround an accommodating chamber for accommodating the magnetic sheet body, the magnetic sheet body is embedded in the accommodating chamber, the magnetic sheet body and the mold sheet mold frame are compounded together to form a composite mold sheet, and the composite mold sheet is provided with a reinforcing mold cavity corresponding to the mold cavity.

After the technical scheme of the utility model is adopted, the die body is formed by splicing the magnetic sheet bodies in a magnetic attraction manner, and the composite magnetic sheet bodies with different numbers, different shapes, different structures and different materials can be selected according to requirements when the die body is assembled, so that dies with different specifications can be rapidly formed, the production efficiency of the die is improved, and the cost of the die is reduced. In addition, after the mould is primarily processed and formed, the mould can be rapidly modified and perfected by simple secondary processing. Secondary processing of the magnetic sheet body by, for example, a milling machine, a grinding machine or other processes; the magnetic sheet body which needs to be modified is replaced by remanufacturing part of the magnetic sheet body to carry out secondary processing on the die; the protective layer can be coated or sprayed on the wall surface of the die cavity to increase the flatness of the surface of the die and prevent materials from being stuck on the die cavity in the forming process. After the mould is scrapped, when the mould is recycled, each magnetic sheet body can be separated firstly, and subsequent treatment is convenient to carry out.

Drawings

Fig. 1 is a schematic structural view of a mold according to the present invention.

FIG. 2 is a schematic structural diagram of a magnetic sheet body according to the present invention.

Fig. 3 is a schematic view of a matching structure of the conveying device, the frame body and the printing unit.

FIG. 4 is a schematic structural view of a press plate according to the present invention.

FIG. 5 is a schematic view of a printing apparatus cooperating with a conveying apparatus according to the present invention.

Fig. 6 is a schematic view showing the arrangement of the print heads according to the present invention (arrows indicate the moving direction of the mounting plate).

Fig. 7 is another schematic view of the arrangement of the print heads in the present invention (the arrows indicate the moving direction of the mounting plate).

Fig. 8 is a schematic view of another arrangement of the print head according to the present invention (arrows indicate the moving direction of the mounting plate).

FIG. 9 is another structural schematic view of the magnetic sheet body of the present invention.

Fig. 10 is a schematic structural view of the mold body matching the mold frame in the present invention.

FIG. 11 is another schematic view of the platen of the present invention.

In the figure:

die body 100 magnet body 10

Through hole 12 of sub-cavity 11

Protective layer 102 of mold cavity 101

Cover plate 200 fastening bolt 20

Positioning projection 31 of conveying device 30

Mold frame 300

Frame 40

First elevating mechanism 41 and second elevating mechanism 42

Print head 43 platen 44

Discharge hole 441 high pressure air nozzle 442

Mounting plate 46 motor 47

Screw 48

Base plate 51 of die mold frame 50

Reinforced cavity 52 enclosure 53

Groove 54 composite die 500

Printing unit 60

Detailed Description

In order to further explain the technical solution of the present invention, the following detailed description is made with reference to the embodiments.

Referring to fig. 1 to 11, a sheet-shaped combination mold using magnetic force for suction includes a mold body 100, and a mold cavity 101 for molding an article is provided in the mold body 100, and in an embodiment, the mold cavity 101 matches with a shape of a sole, which may be used for foam molding of the sole. The mold body 100 includes a plurality of magnetic sheet bodies 10, in an embodiment, the thickness of the magnetic sheet bodies 10 is 1mm, each magnetic sheet body 10 is provided with a sub-mold cavity 11, more specifically, the sub-mold cavity 11 is a part of the cavity wall of the mold cavity, each magnetic sheet body 10 is combined together in a magnetic attraction manner (according to the use requirement of the mold, different magnetic attraction forces may exist, generally, the magnetic attraction forces are strong), and the sub-mold cavities 11 of each magnetic sheet body 10 are spliced into the mold cavity 101.

In a preferred embodiment of the present invention, the number of the plurality of magnet pieces 10 is at least 3, the shapes of the sub-cavities 11 of the magnet pieces 10 are the same or different, and when the shapes of the sub-cavities 11 of the magnet pieces 10 are the same, the magnet pieces can be combined into a more regular cavity, for example, a rectangular parallelepiped cavity, and when the shapes of the sub-cavities 11 of the magnet pieces are different, various molding cavities can be formed by combining the sub-cavities 11. The utility model can also comprise the magnetic sheet body 10 without the sub-cavity 11, and the magnetic sheet body 10 can be used as the periphery of the die body 100 to increase the overall strength of the die.

As a preferred embodiment of the present invention, the magnetic sheet body 10 is coated with a mold piece mold frame 50 for enhancing strength, the mold piece mold frame 50 is, for example, a metal frame or a ceramic frame, for enhancing the strength of the magnetic sheet body 10, and may be formed by 3D printing, laser sintering, etc. using metal powder, or may be formed by degreasing after 3D printing and sintering using an existing metal powder injection molding material, and the mold piece mold frame 50 is made of a material having a strength superior to that of the magnetic sheet body 10, so as to meet the molding requirements of some occasions. In the present invention, two configurations of the die mold frame are described, in fig. 3, the die mold frame 50 serves as a tool for processing the magnetic sheet body 10, the magnetic sheet body 10 can be removed from the die mold frame 50, and in fig. 9, the magnetic sheet body 10 is bonded to the die mold frame 50 after being processed in the die mold frame 50, and is integrated with the die mold frame 50.

As a preferred embodiment of the present invention, the mold frame 300 engaged with the mold body 100 is sleeved outside the mold body 100, the mold body 100 is installed on the mold frame 300 as a mold core, and the space between the mold body 100 and the mold frame 300 can be limited and positioned by the clamping groove and the clamping block.

As a preferred mode of the present invention, each of the magnet bodies 10 is provided with a through hole 12, the through hole 12 is generally disposed at a position near an angular point of the mold, and the present invention further includes a fastening bolt 20, and the fastening bolt 20 is inserted into the through hole 12 of each of the magnet bodies 10 to lock and fix each of the magnet bodies 10 together. In the utility model, the magnetic pieces 10 can be magnetically attracted together by the magnetic attraction of the magnetic piece bodies 10, and the magnetic piece bodies 10 can be more stably combined together by further arranging the fastening bolts 20.

In a preferred embodiment of the present invention, the wall surface (i.e., the cavity wall) of the cavity 101 is coated or sprayed with a protective layer 102. The protective layer 102 may be made of teflon, for example, to increase the surface smoothness and prevent the material from sticking to the mold cavity 101 during the molding process. The protective layer 102 may be a gypsum layer, for example, for protecting the mold body 100.

In a preferred embodiment of the present invention, the magnetic sheet 10 is a neodymium-iron-boron magnetic sheet, an alnico magnetic sheet, or a samarium-cobalt magnetic sheet, and can withstand the temperature of the foaming process of the sole. The utility model also comprises a cover plate 200 which covers the die cavity 101, the die cavity 101 is matched with the sole in shape, the cover plate 200 can also be manufactured in a magnetic sheet suction mode, a cavity matched with the die cavity 101 can also be arranged on the cover plate 200, after the cover plate 200 is covered on the die body 100, the cover plate 200 and the die body 100 enclose a forming cavity, and the forming cavity is used for receiving materials for forming.

The utility model also provides a manufacturing method of the sheet-shaped combined die by magnetic attraction, which comprises the following steps:

a, processing a plurality of sheet-shaped magnetic sheet bodies 10, wherein all or part of the magnetic sheet bodies 10 are provided with sub-die cavities 11; specifically, the material for manufacturing the grinding tool is selected, materials such as polypropylene, ABS, PPS, rubber, resin and the like are selected as an adhesive according to the characteristics of the material, the processing technology and the like of a product to be processed, materials such as rapidly quenched neodymium iron boron permanent magnetic powder, aluminum nickel cobalt permanent magnetic powder and samarium cobalt permanent magnetic powder are selected as non-limiting adhesives, other additional materials can be selected according to requirements, all the materials are uniformly stirred in proportion to form a base material for manufacturing the bonded permanent magnetic sheet, the bonded permanent magnetic sheet is disclosed in the prior art, detailed description is omitted here, and the bonded permanent magnetic sheet is ingeniously applied to a mold. According to the utility model, after the material is processed into a standard sheet-shaped workpiece through the processes of 3D printing, rolling, pressing die, injection molding and the like, the magnetic sheet body 10 is formed through laser cutting, linear cutting or sintering.

And step B, magnetizing the plurality of magnetic sheet bodies 10, preferably combining the plurality of magnetic sheet bodies 10 into a mold core according to a certain sequence before magnetizing, and magnetizing or demagnetizing by adopting the prior art, so that the magnetic sheet bodies 10 have magnetism and can be attracted with each other, or demagnetizing the magnetic sheet bodies 10, thereby realizing separation of the magnetic sheet bodies 10.

And step C, assembling the magnetized magnetic sheet bodies 10 together in a magnetic attraction manner, wherein each magnetic sheet body 10 forms the mold body 100, and the sub-mold cavities 11 of each magnetic sheet body 10 form the mold cavity of the mold body 100. The initial accuracy of the mold is determined by the thickness of the magnet body 10, and in this embodiment, the initial accuracy is 1 mm.

Preferably, the cores are nested into the mold frame 300 and combined to form the lower mold of the mold. The assembled die is inspected, and the die precision can be inspected in modes of laser scanning, trial processing of products and the like.

Preferably, the utility model can modify, perfect, repair and maintain the die quickly and at low cost through simple secondary processing according to requirements. The magnetic sheet bodies 10 with different thicknesses can be selected for combination according to needs, and if the initial precision cannot meet the requirements, the mold is subjected to simple secondary processing modification. The processing mode can be as follows: firstly, a milling machine, a grinding machine or other processes carry out secondary processing modification, maintenance and maintenance on the die; secondly, replacing the magnetic sheet body 10 which needs to be modified by remanufacturing part of the magnetic sheet body 10 to perform secondary modification, maintenance and repair on the die; the wall surface of the die cavity can be coated or sprayed with a protective layer to increase the flatness of the surface of the die and prevent materials from being stuck on the die cavity in the forming process.

Before a new mold is needed, matching the data of the existing stored mold through a database, selecting a proper old mold, and simply processing the old mold to form a new mold; secondly, for the die without preservation value, the magnetic sheet of the die can be demagnetized by using the existing mature demagnetization technology, and after demagnetization, the magnetic sheet body 10 can be conveniently separated and crushed and granulated again to form a new base material for producing the bonded permanent magnetic sheet.

As a preferred embodiment of the present invention, in the step a, the magnet sheet body 10 is formed by 3D printing or by laser cutting, wire cutting, or the like, and preferably, the magnet sheet body 10 is formed by 3D printing.

As a preferred mode of the present invention, the magnetic sheet body 10 is manufactured by a 3D printing apparatus, the 3D printing apparatus includes a frame 40, a plurality of print heads 43 disposed on the frame 40, a conveying device 30 disposed below the print heads 43, and a mold sheet mold frame 50 disposed on the conveying device 30, the conveying direction of the conveying device 30 is a length direction of the frame 40, the plurality of print heads 43 are arranged along a width direction of the frame 40, preferably, each print head 43 is disposed on the frame 40 in a manner of being capable of moving along the width direction of the frame 40, in an embodiment, a lower end of the first elevating mechanism 41 is provided with a mounting plate 46, the mounting plate 46 is provided with a motor 47, a lead screw 48 is connected to an output shaft of the motor 47, the lead screw 48 is disposed along the width direction of the frame 40, a lead screw nut (not shown in the figure) is disposed on the lead screw 48, the print heads 43 are mounted on the lead screw nut and move on the lead screw 48 along with the lead screw nut, thereby realizing the movement of the print head 43 in the width direction of the frame 40. The die mold frame 50 is placed on the conveying device 30, and the conveying device 30 may be, for example, a conveyor belt, and is used to drive the die mold frame 50 to move in the length direction of the rack 40, and to cooperate with the print head 43 to move in the width direction of the rack 40, so as to realize the movement of the print head 43 in two dimensions.

As another preferred mode of the present invention, a plurality of rows of nozzles are disposed on the mounting plate 46, each row of nozzles includes a plurality of nozzles 43, the plurality of nozzles 43 are disposed in a staggered manner in the moving direction of the mounting plate 46, in the embodiment, 5 rows of nozzles are shown, and 25 nozzles 43 are provided, and each row of nozzles is used for printing one printing unit 60, so as to improve the printing efficiency and the printing accuracy. Further, each head 43 is position-controlled by a motor 47 and a lead screw 48, and the initial position of the head 43 can be adjusted by the motor 47 and the lead screw 48, so as to control the width of each printing unit 60, and thus to better control the shape of the sheet body 10.

In order to ensure that the die mold frame 50 is placed on the conveying belt and will not displace relative to the conveying belt, the die mold frame 50 can be limited by various limiting mechanisms, in the embodiment, the conveying belt is provided with a positioning bump 31, a plurality of grooves 54 are correspondingly arranged on the lower end surface of the die mold frame 50, and when the die mold frame 50 is placed on the conveying belt, the positioning bump 31 is clamped into the groove 54.

In 3D printing, each printing nozzle 43 delivers printing material to form a printing unit 60 in the die frame 50, in an embodiment, 5 printing units 60 are printed in the die frame 50, and each printing unit 60 may have the same structure or a different structure. The printing units 60 are pressed by the pressing plate 44, so that each printing unit 60 extends in a horizontal direction and is bonded together, that is, the printing units 60 are crushed, and adjacent printing units 60 are bonded together.

In a preferred embodiment of the present invention, the print head 43 is mounted on the frame 40 by a first elevating mechanism 41, the platen 44 is mounted on the frame 40 by a second elevating mechanism 42, and the first elevating mechanism 41 and the second elevating mechanism 42 may be, for example, air cylinders.

In a preferred embodiment of the present invention, the die mold frame 50 includes a bottom plate 51 and a surrounding frame 53 disposed on the bottom plate 51, in an embodiment, the surrounding frame 53 is a rectangular frame, and in the present invention, after the printing unit 60 is pressed into the magnetic sheet body 10, if the requirement for surface smoothness is high, the sub-mold cavity 11 can be further processed by turning or grinding. In such an embodiment, the magnet body 10 may be separated from the die mold frame 50 after processing.

In another embodiment of the present invention, the magnetic sheet body 10 is formed after the magnetic material is printed on the die mold frame 50, the magnetic sheet body 10 is adhered to the die mold frame 50, and the die mold frame 50 serves to increase the strength of the magnetic sheet. When the mold body 100 is assembled, the mold piece mold frame 50 is assembled together with the magnetic sheet body 10, and the thickness of the bottom plate 51 in the mold piece mold frame 50 is set according to the magnetism of the magnetic sheet body 10, so that the magnetic sheet bodies 10 sleeved with the mold piece mold frame 50 can be mutually attracted. In a preferred embodiment of the present invention, the die frame 50 includes a bottom plate 51 and a surrounding frame 53 disposed on the bottom plate 51, the magnetic sheet body 10 and the die frame 50 are combined together to form a composite die 500, the composite die 500 is provided with a reinforcing cavity 52 corresponding to the cavity, specifically, the reinforcing cavity 52 is disposed on the surrounding frame 53, and after the mold body 100 is assembled, the cavity 101 is formed by the reinforcing cavities 52. Preferably, the present invention may further include a discharge hole 441 on the pressing plate 44, when the pressing plate 44 presses the printing unit, excess material may enter the discharge hole 441 and be temporarily stored in the discharge hole 441, the magnetic material in the discharge hole 441 and the magnetic material of the stamper mold frame 50 may be misaligned to form a shear by the displacement of the pressing plate 44 (or the displacement of the conveyor belt relative to the pressing plate 44), the magnetic material in the discharge hole 441 is separated from the magnetic sheet body 10, the pressing plate 44 is provided with a high pressure air nozzle 442, and the material in the discharge hole 441 may be blown away by the high pressure air nozzle 442 after the stamper mold frame 50 is removed.

Compared with the traditional layer-by-layer accumulation mode, the magnetic sheet body 10 printing mode has the advantages that the printing units 60 are formed by the plurality of spray heads respectively and then extruded and bonded, the printing consumables are wider in selectable range, lower in cost, higher in printing component strength and higher in machining efficiency, each printing unit 60 is in a regular shape, the movement path of the printing spray head 43 is simple, control is convenient, and cost is reduced.

After the magnetic sheet bodies 10 form the mold body 100, through holes 12 are formed in the mold body 100 by drilling, and the magnetic sheet bodies 10 are fastened together by fastening bolts 20.

The product form of the present invention is not limited to the embodiments, and any suitable changes or modifications of the similar ideas by anyone should be considered as not departing from the patent scope of the present invention.

Claims

1. The utility model provides an utilize slice modular mold of magnetic force actuation, includes the mould body, is equipped with the die cavity that is used for shaping article in the mould body, its characterized in that: the mold body comprises a plurality of magnetic sheet bodies, each magnetic sheet body is provided with a sub-mold cavity, the magnetic sheet bodies are combined together in a magnetic attraction mode, and the sub-mold cavities of the magnetic sheet bodies are spliced into the mold cavity.

2. The sheet-type combination mold which is engaged by magnetic force as set forth in claim 1, wherein: the number of the magnet pieces is at least 3, and the sub-cavities on each magnet piece are the same in shape or different in shape.

3. The sheet-type combination mold which is engaged by magnetic force as set forth in claim 1, wherein: the die body is sleeved with a die frame matched with the die body.

4. The sheet-type combination mold which is engaged by magnetic force as set forth in claim 1, wherein: each magnet body is provided with a through hole and a fastening bolt, and the fastening bolt penetrates through the through hole of each magnet body to lock and fix the magnet bodies together.

5. The sheet-type combination mold which is engaged by magnetic force as set forth in claim 1, wherein: and a protective layer is coated or sprayed on the wall surface of the die cavity.

6. The sheet-type combination mold which is engaged by magnetic force as set forth in claim 1, wherein: the magnetic sheet body is a neodymium iron boron magnetic sheet, an aluminum nickel cobalt magnetic sheet or a samarium cobalt magnetic sheet.

7. The sheet-type combination mold which is engaged by magnetic force as set forth in claim 1, wherein: the die plate is covered on the die cavity.

8. The sheet-type combination mold which is engaged by magnetic force as set forth in claim 1, wherein: the die cavity is matched with the shape of the sole.

9. The sheet-type combination mold which is engaged by magnetic force as set forth in claim 1, wherein: the magnetic sheet is coated with a die sheet die frame for enhancing the strength.

10. The sheet-type combination mold which is engaged by magnetic force as set forth in claim 9, wherein: the die piece mold frame comprises a bottom plate and an enclosing frame arranged on the periphery of the bottom plate in an enclosing mode, the bottom plate and the enclosing frame enclose an accommodating cavity used for accommodating the magnetic sheet bodies, the magnetic sheet bodies are embedded in the accommodating cavity, the magnetic sheet bodies and the die piece mold frame are compounded together to form a composite die piece, and a reinforcing mold cavity corresponding to the mold cavity is arranged on the composite die piece.