CN212055407U - Automatic device for accurately assembling and positioning tiny magnetic materials - Google Patents
Automatic device for accurately assembling and positioning tiny magnetic materials Download PDFInfo
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- CN212055407U CN212055407U CN201922493826.7U CN201922493826U CN212055407U CN 212055407 U CN212055407 U CN 212055407U CN 201922493826 U CN201922493826 U CN 201922493826U CN 212055407 U CN212055407 U CN 212055407U
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Abstract
The utility model discloses an automatic device for accurately assembling and positioning tiny magnetic materials, which comprises a frame, a PLC and an industrial personal computer; the frame is provided with a dispenser and a magnet stripping and pressing module; the dispensing machine comprises a dispensing machine main body and a dispensing quick-change carrying disc; the product subjected to glue dispensing is conveyed to the magnet stripping and pressing module through the servo motion module to be pressed; the pressed and bonded products are conveyed to the next working procedure through the robot feeding and discharging module. Through the use of the equipment, the product can be accurately assembled, and the problems of small product size and mutual interference between magnetic materials in the product pressing process are solved. And the press fit jig adopts a spring telescopic mechanism, so that the size of the press fit force can be effectively adjusted, and the problem of product breakage is avoided. After long-time use, the machine has stable performance, can run efficiently and stably, and the yield of the product is always maintained to be more than 99.5 percent.
Description
Technical Field
The utility model relates to an automation equipment of accurate equipment location is carried out small magnetic material belongs to MIM technical field.
Background
The MIM technology combines the advantages of powder metallurgy and plastic injection molding, and breaks through the limitation of the traditional metal powder die forming technology on the shape of a product. By using the technical characteristics of metal powder, the mechanical part with compactness, good mechanical property and surface quality can be sintered. Meanwhile, the plastic injection molding technology can be used for producing a plurality of parts with complicated shape characteristics in a large scale and high efficiency, thereby greatly improving the productivity and reducing the cost. However, with the development of the industry, the simple MIM fabrication cannot meet the development targets of the companies. The challenge is more difficult, and the challenge is started towards products with higher added values, so that the difficulty that people have to overcome is achieved.
In the development process of electronic products, the densification and miniaturization are more and more serious, more and more electronic components are integrated in a limited space, so that the structure of the product is more and more compact, the traditional screw locking and fixing mechanism is gradually replaced by dispensing and curing, a mechanical structure meeting the requirements of people is designed according to different products and process requirements, and the performance requirements of the product are met.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automation equipment that carries out accurate equipment location to small magnetic material to solve prior art's above-mentioned technical problem.
The purpose of the utility model is realized by the following technical scheme.
An automatic device for accurately assembling and positioning a tiny magnetic material comprises a rack, a PLC (programmable logic controller) and an industrial personal computer; the frame is provided with a dispenser and a magnet stripping and pressing module; the dispensing machine comprises a dispensing machine main body and a dispensing quick-change carrying disc; the product subjected to glue dispensing is conveyed to the magnet stripping and pressing module through the servo motion module to be pressed; the pressed and bonded products are conveyed to the next working procedure through the robot feeding and discharging module.
The quick-change dispensing carrier plate comprises a plate body and a handle, wherein a plurality of grooves matched with products are formed in the plate body; the glue injection device is mainly used for quickly positioning a product and injecting glue into a cavity of the product.
The robot feeding and discharging mechanism comprises a sucker, a walking trolley carrying the sucker to move and a guide rail for the walking trolley to walk, and the walking trolley and the sucker are electrically connected with and controlled by an industrial personal computer and a PLC. Through the soft contact product of sucking disc, the product is accurately got and is put to technical ability realization, can not harm the product outward appearance again.
The magnet stripping and pressing mechanism realizes the separation of the magnet and conveys the magnet to a designated position to press the magnet into a product through the continuous action of a set of air cylinders.
The design firstly utilizes a quick-change carrier to simply, quickly and accurately position a product, and precisely injects glue into a specific cavity of the product through a micro glue spraying valve; secondly, the product is grabbed through a robot feeding mechanism and is transported to an appointed station through transmission of a precise screw rod. And separating the magnets individually through a special precise material poking mechanism, treating the magnets right above a product cavity, and finally realizing the bonding of the product through pressing.
Through the use of the equipment, the product can be accurately assembled, and the problems of small product size and mutual interference between magnetic materials in the product pressing process are solved. The problem of artifical manual equipment can not high-efficient accurate completion is solved. And the press fit jig adopts a spring telescopic mechanism, so that the size of the press fit force can be effectively adjusted, and the problem of product breakage is avoided. After long-time use, the machine has stable performance, can run efficiently and stably, and the yield of the product is always maintained to be more than 99.5 percent.
Drawings
FIG. 1 is a schematic view of the overall structure of the apparatus of the present invention;
in the figure, 1, a frame; 2. a glue dispenser; 3. dispensing and quick-changing carrier plate; 4. a robot loading and unloading mechanism; 5. magnet peels off pressing mechanism.
Detailed Description
The structural features of the present invention will be further explained with reference to the accompanying drawings and specific embodiments.
An automatic device for accurately assembling and positioning a tiny magnetic material as shown in fig. 1 comprises a frame, a PLC and an industrial personal computer; the frame is provided with a dispenser and a magnet stripping and pressing module; the dispensing machine comprises a dispensing machine main body and a dispensing quick-change carrying disc; the product subjected to glue dispensing is conveyed to the magnet stripping and pressing module through the servo motion module to be pressed; the pressed and bonded products are conveyed to the next working procedure through the robot feeding and discharging module.
The quick-change dispensing carrier plate comprises a plate body and a handle, wherein a plurality of grooves matched with products are formed in the plate body; the glue injection device is mainly used for quickly positioning a product and injecting glue into a cavity of the product.
The robot feeding and discharging mechanism comprises a sucker, a walking trolley carrying the sucker to move and a guide rail for the walking trolley to walk, and the walking trolley and the sucker are electrically connected with and controlled by an industrial personal computer and a PLC. Through the soft contact product of sucking disc, the product is accurately got and is put to technical ability realization, can not harm the product outward appearance again.
The magnet stripping and pressing mechanism realizes the separation of the magnet and conveys the magnet to a designated position to press the magnet into a product through the continuous action of a set of air cylinders.
As shown in fig. 1, which is a schematic overall view of the apparatus, the main components are: the automatic glue dispensing machine comprises a rack, a robot feeding and discharging module, a glue dispenser, a glue dispensing quick-change carrying disc, a servo motion module and a magnet stripping and pressing module. A quick-change dispensing carrier plate is mainly used for quickly positioning a product and injecting glue into a cavity of the product. The robot loading and unloading mechanism achieves accurate product taking and placing through the soft contact of the suckers and products, and the appearance of the products cannot be damaged. Magnet peels off pressing mechanism through the continuous action of a set of cylinder to realize the separation of magnet and transport it to the assigned position and push down in the product.
The specific implementation process of the device is as follows: the method comprises the steps of fixing incoming materials in a specially-made positioning jig for arrangement, injecting glue into a product cavity through a precise spray valve of a glue dispenser, and carrying the product to a specified position through a robot loading and unloading mechanism. And separating the magnet through a mechanism for peeling the magnet, and finally pressing and maintaining the pressure through a pneumatic pressing mechanism to realize the fixed assembly of the product.
Claims (4)
1. The utility model provides an automation equipment of accurate equipment location is carried out small magnetic material which characterized in that: the system comprises a rack, a PLC and an industrial personal computer; the frame is provided with a dispenser and a magnet stripping and pressing module; the dispensing machine comprises a dispensing machine main body and a dispensing quick-change carrying disc; the product subjected to glue dispensing is conveyed to the magnet stripping and pressing module through the servo motion module to be pressed; the pressed and bonded products are conveyed to the next working procedure through the robot feeding and discharging module.
2. The automatic device for precise assembly and positioning of tiny magnetic materials as claimed in claim 1, wherein: the quick-change dispensing carrying tray comprises a tray body and a handle, wherein a plurality of grooves matched with products are formed in the tray body.
3. The automatic device for precise assembly and positioning of tiny magnetic materials as claimed in claim 1, wherein: the robot feeding and discharging module comprises a sucker, a walking trolley carrying the sucker to move and a guide rail for the walking trolley to walk, wherein the walking trolley and the sucker are electrically connected with and controlled by an industrial personal computer and a PLC.
4. The automatic device for precise assembly and positioning of tiny magnetic materials as claimed in claim 1, wherein: the magnet stripping and pressing module realizes the separation of the magnet and conveys the magnet to a designated position to press the magnet into a product through the continuous action of one set of air cylinders.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922493826.7U CN212055407U (en) | 2019-12-31 | 2019-12-31 | Automatic device for accurately assembling and positioning tiny magnetic materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922493826.7U CN212055407U (en) | 2019-12-31 | 2019-12-31 | Automatic device for accurately assembling and positioning tiny magnetic materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212055407U true CN212055407U (en) | 2020-12-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922493826.7U Active CN212055407U (en) | 2019-12-31 | 2019-12-31 | Automatic device for accurately assembling and positioning tiny magnetic materials |
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| CN (1) | CN212055407U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116587218A (en) * | 2023-07-19 | 2023-08-15 | 昆山哈勃电波电子科技有限公司 | Press mounting system and method |
-
2019
- 2019-12-31 CN CN201922493826.7U patent/CN212055407U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116587218A (en) * | 2023-07-19 | 2023-08-15 | 昆山哈勃电波电子科技有限公司 | Press mounting system and method |
| CN116587218B (en) * | 2023-07-19 | 2023-09-19 | 昆山哈勃电波电子科技有限公司 | Press mounting system and method |
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