WO2023104187A1 - Sheet-shaped combined mold attracted by magnetic force and manufacturing method therefor - Google Patents

Sheet-shaped combined mold attracted by magnetic force and manufacturing method therefor Download PDF

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Publication number
WO2023104187A1
WO2023104187A1 PCT/CN2022/137929 CN2022137929W WO2023104187A1 WO 2023104187 A1 WO2023104187 A1 WO 2023104187A1 CN 2022137929 W CN2022137929 W CN 2022137929W WO 2023104187 A1 WO2023104187 A1 WO 2023104187A1
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WO
WIPO (PCT)
Prior art keywords
mold
magnetic
sheet
frame
magnetic sheet
Prior art date
Application number
PCT/CN2022/137929
Other languages
French (fr)
Chinese (zh)
Inventor
苏少虹
Original Assignee
苏少虹
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏少虹 filed Critical 苏少虹
Publication of WO2023104187A1 publication Critical patent/WO2023104187A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/30Mounting, exchanging or centering
    • B29C33/301Modular mould systems [MMS], i.e. moulds built up by stacking mould elements, e.g. plates, blocks, rods
    • B29C33/302Assembling a large number of mould elements to constitute one cavity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F12/00Apparatus or devices specially adapted for additive manufacturing; Auxiliary means for additive manufacturing; Combinations of additive manufacturing apparatus or devices with other processing apparatus or devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/3842Manufacturing moulds, e.g. shaping the mould surface by machining
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0253Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Definitions

  • the invention relates to a sheet-shaped combined mold which utilizes magnetic attraction and a manufacturing method thereof, belonging to the field of molds.
  • Mold is known as the "mother of industry", which refers to the sub-molds and tools used in industrial production to obtain products by injection molding, blow molding, blister, extrusion, die-casting or forging. In short, tools for making shaped objects.
  • mother of industry refers to the sub-molds and tools used in industrial production to obtain products by injection molding, blow molding, blister, extrusion, die-casting or forging.
  • tools for making shaped objects At present, there are various manufacturing methods for molds. Some mold cavities are processed by subtractive methods such as milling, cutting, turning and grinding, some are made by additive processing methods such as 3D printing, and molds are formed by pouring methods.
  • Additive processing technologies such as traditional 3D printing have the following problems: 1Slow processing speed and long time; 2The printing of large-sized components is limited; 3The types of printing consumables available are relatively limited and the cost is high; 4The strength of the printed components is insufficient. , 5 After the mold is made, the secondary modification and adjustment are difficult, costly, and the cycle is long. 7 Die maintenance is difficult and costly.
  • the purpose of the present invention is to provide a mold that can be manufactured quickly and at low cost and is convenient for secondary processing adjustment, repair and maintenance, and recycling. Another purpose of the present invention is to propose a method for making the mold.
  • a sheet-shaped combined mold that utilizes magnetic attraction, including a mold body, in which a cavity for molding an article is provided, and the mold body includes a plurality of magnetic The sheet body, each magnetic sheet body is provided with sub-mold cavities, and each magnetic sheet body is combined together by means of magnetic attraction, and the sub-mold cavities of each magnetic sheet body are combined to form the mold cavity.
  • the outer body of the magnetic sheet is covered with a mold frame for enhancing strength.
  • the mold frame includes a bottom plate and a surrounding frame surrounding the bottom plate, the bottom plate and the surrounding frame form an accommodating chamber for accommodating the magnetic sheet, and the magnetic
  • the sheet body is embedded in the accommodating chamber, and the magnetic sheet body is compounded with the mold frame to form a composite mold sheet, and a reinforced mold cavity corresponding to the mold cavity is provided on the composite mold sheet.
  • the outer casing of the mold body is provided with a mold base that cooperates with the mold body.
  • each of the magnetic sheet bodies is provided with a through hole, and also includes a fastening bolt, and the fastening bolt is passed through the through hole of each of the magnetic sheet bodies to lock each of the magnetic sheet bodies. Locks are held together.
  • a protective layer is coated or sprayed on the wall of the mold cavity.
  • the magnetic sheet body is a NdFeB magnetic sheet, an AlNiCo magnetic sheet, or a SmCo magnetic sheet, and also includes a cover plate that covers the mold cavity, and the mold cavity and the shoe sole shape to match.
  • the present invention also proposes a manufacturing method of a sheet-shaped combined mold that utilizes magnetic attraction, which is manufactured in the following manner: Step A, processing a plurality of sheet-shaped magnet material blocks, all or part of the magnet material blocks are provided with The sub-mould; step B, magnetizing a plurality of magnet material blocks to form a magnetic sheet body; step C, assembling the magnetic sheet bodies together by means of magnetic attraction, each magnetic sheet body constitutes the mold body, and each magnetic sheet body The sub-cavities form the cavity of the mold body.
  • the mold is manufactured in the following manner: step A, process a plurality of magnet material blocks in sheet shape, all or part of the magnet material blocks are provided with sub-cavities; step B, magnetic The material blocks are arranged together, each magnetic material block forms the mold body, and the sub-cavities of each magnetic sheet body form the mold cavity of the mold body; step C, magnetizing multiple magnet material blocks, so that each magnet material block magnetically attracts together.
  • the magnetic sheet body is formed by 3D printing or processed by laser cutting, wire cutting and the like.
  • the magnetic sheet body includes magnetic powder and a binder mixed together, and the magnetic powder is NdFeB permanent magnetic powder, AlNiCo permanent magnetic powder or samarium cobalt permanent magnetic powder or the like.
  • the magnetic sheet body is processed by 3D printing equipment
  • the 3D printing equipment includes a frame, a plurality of printing nozzles arranged on the frame, a conveying device arranged under the printing nozzles, and a
  • the conveying direction of the conveying device is the length direction of the frame
  • a plurality of printing nozzles are arranged along the width direction of the frame
  • each printing nozzle is arranged along the width of the frame
  • each printing nozzle conveys printing materials to form printing units in the die frame, and presses the printing units through the press plate, so that each printing unit extends in the horizontal direction and sticks together.
  • the print head is mounted on the frame through a first lifting mechanism
  • the pressing plate is mounted on the frame through a second lifting mechanism.
  • the mold frame includes a bottom plate and a surrounding frame arranged on the bottom plate, and a press plate is used to press the printing unit.
  • discharge holes are arranged on the pressing plate, and high-pressure gas nozzles are arranged on the pressing plate corresponding to the discharging holes.
  • the mold body is spliced together by magnetic sheets through magnetic attraction.
  • different numbers, different shapes, different structures, different thicknesses, and different materials can be selected according to requirements. Sheets, so as to quickly form molds of different specifications, improve mold production efficiency and reduce mold production costs.
  • the secondary processing and improvement or maintenance of the magnetic sheet body is carried out; by remaking part of the magnetic sheet body, to replace the magnetic sheet body that really needs to be modified, the secondary processing, improvement or maintenance of the mold can be carried out;
  • the wall of the cavity is coated or sprayed with a protective layer to increase the flatness of the mold surface and at the same time prevent the material from sticking to the cavity during the molding process.
  • the present invention also proposes a manufacturing method of a sheet-shaped combined mold that utilizes magnetic attraction.
  • the mold made by this method can be degaussed when the mold is scrapped and recycled, so that the magnetic pieces can be separated more easily, which is convenient for the follow-up of consumables. Recycle and reuse processing.
  • the printing units are respectively printed out by a plurality of printing nozzles, and then the printing units are squeezed to make each printing unit bonded together to form a magnetic sheet body, which is relatively Compared with the traditional 3D printing method, the invention has the advantages of simple movement path of the printing nozzle, easy manipulation, higher printing efficiency, wider selection of printing consumables, lower cost, and stronger printing component strength.
  • Fig. 1 is the structural representation of mold among the present invention.
  • Fig. 2 is a schematic diagram of the structure of the magnetic sheet body in the present invention.
  • Fig. 3 is a schematic diagram of the cooperative structure of the conveying device, the frame body and the printing unit in the present invention.
  • Fig. 4 is a structural schematic diagram of the middle platen of the present invention.
  • Fig. 5 is a schematic structural diagram of the printing device cooperating with the conveying device in the present invention.
  • Fig. 6 is a schematic diagram of the arrangement of the printing nozzles in the present invention (the arrow in the figure indicates the moving direction of the mounting plate).
  • FIG. 7 is another structural schematic diagram of the arrangement of the printing heads in the present invention (the arrow in the figure indicates the moving direction of the mounting plate).
  • FIG. 8 is another structural schematic diagram of the arrangement of the printing heads in the present invention (the arrow in the figure indicates the moving direction of the mounting plate).
  • Fig. 9 is a schematic diagram of another structure of the magnetic sheet body in the present invention.
  • Fig. 10 is a schematic diagram of the structure of the mold body matched with the mold base in the present invention.
  • Fig. 11 is another structural schematic diagram of the middle pressure plate of the present invention.
  • mold body 100 mold body 100; magnetic sheet body 10; sub-mold cavity 11; through hole 12; cavity 101; protective layer 102; cover plate 200; fastening bolt 20; conveying device 30; Frame 40; The first lifting mechanism 41; The second lifting mechanism 42; Print nozzle 43; Press plate 44; Discharge hole 441; ; Bottom plate 51; Reinforced cavity 52; Surrounding frame 53; Groove 54; Composite mold 500;
  • a sheet-shaped combined mold utilizing magnetic attraction includes a mold body 100, and a mold cavity 101 for forming an article is provided in the mold body 100.
  • the mold cavity 101 is connected to the shoe sole. Matched in shape, it can be used for foam molding of shoe soles.
  • the mold body 100 includes a plurality of magnetic sheet bodies 10.
  • the thickness of the magnetic sheet body 10 is 1mm, and each magnetic sheet body 10 is provided with a sub-mold cavity 11, more specifically, a sub-mold cavity 11 is a part of the cavity wall of the mold cavity.
  • Each magnetic sheet body 10 is combined together by means of magnetic attraction (according to the use requirements of the mold, there can be different magnetic attraction forces, usually strong magnetic attraction).
  • Each magnetic sheet body 10 The sub-mold cavities 11 are assembled into the mold cavity 101.
  • the shapes of the sub-moulds 11 on each of the magnetic sheet bodies 10 are the same or different.
  • the sub-moulds of each magnetic sheet body 10 When the shapes of the cavities 11 are the same, they can be combined into relatively regular cavities, such as cuboid-shaped cavities.
  • the combination of various sub-cavities 11 can form Die cavities of various shapes.
  • the present invention may also include a magnetic sheet body 10 without a sub-cavity 11 , and this type of magnetic sheet body 10 may be used as the periphery of the mold body 100 to increase the overall strength of the mold.
  • the magnetic sheet body 10 is covered with a mold frame 50 for enhancing strength
  • the mold frame 50 is, for example, a metal frame or a ceramic frame, which is used to enhance the strength of the magnetic sheet body 10.
  • strength which can be formed by metal powder through 3D printing, laser sintering, etc., or can be formed by degreasing and sintering the existing metal powder injection molding material after 3D printing.
  • the strength of the material selected for the mold frame 50 is better than Magnetic sheet body 10 to meet the molding requirements of some occasions.
  • die die frame 50 is as the tool of magnetic sheet body 10 processing, and magnetic sheet body 10 can be removed from die sheet frame 50, in In FIG. 9 , the magnetic sheet body 10 is bonded on the die frame 50 after being processed in the die frame 50 , and is integrated with the die frame 50 .
  • the mold body 100 is covered with a mold frame 300 that cooperates with the mold body 100, the mold body 100 is installed on the mold frame 300 as a mold core, and the mold body 100 and the mold frame 300 can be clamped.
  • the slot block is defined and positioned.
  • each of the magnetic sheet bodies 10 is provided with a through hole 12, the through hole 12 is generally arranged at a position near the corner of the mould, and also includes a fastening bolt 20, and the fastening bolt 20 is passed through the
  • the magnetic pieces 10 can be magnetically attracted together by the magnetic attraction of the magnetic pieces 10 , and the magnetic pieces 10 can be combined more firmly by further providing fastening bolts 20 .
  • a protective layer 102 is coated or sprayed on the wall surface of the mold cavity 101 (ie cavity wall).
  • the protective layer 102 can be made of Teflon material, which can increase the smoothness of the surface and prevent the material from sticking to the mold cavity 101 during the molding process.
  • the protective layer 102 may also be a gypsum layer, for example, to protect the mold body 100 .
  • the magnetic sheet body 10 is a neodymium-iron-boron magnetic sheet, an alnico magnetic sheet or a samarium-cobalt magnetic sheet, which can withstand the temperature of shoe sole foam molding.
  • the present invention also includes a cover plate 200 that is covered on the mold cavity 101.
  • the mold cavity 101 is adapted to the shape of the sole.
  • the cover plate 200 can also be made by magnetic suction.
  • a chamber matching the mold cavity 101 can also be provided. After the cover plate 200 is covered on the mold body 100, the cover plate 200 and the mold body 100 form a molding chamber, which is used to receive materials for molding.
  • the present invention also proposes a manufacturing method of a sheet-shaped combined mold utilizing magnetic force, which is produced in the following manner: step A, processing a plurality of sheet-shaped magnetic sheet bodies 10, all or part of the magnetic sheet bodies 10 are A sub-mold cavity 11 is provided; specifically, the material for making the abrasive tool is selected, and according to the characteristics of the material and processing technology of the product to be processed, the selection is not limited to polypropylene, ABS, PPS, rubber, resin and other materials as adhesives, Choose but not limited to fast-quenched NdFeB permanent magnet powder, AlNiCo permanent magnet powder, samarium cobalt permanent magnet powder, and other additive materials can also be selected according to needs, and the materials are stirred evenly in proportion to form a bonded permanent magnet.
  • the basic material of the magnetic sheet, the bonded permanent magnetic sheet, has been disclosed in the prior art, and will not be described in detail here.
  • the present invention skillfully applies it to the mold.
  • such materials are processed into standard sheet-shaped workpieces through 3D printing, calendering, compression molding, injection molding and other processes, and then laser cutting, wire cutting or sintering into magnetic sheet bodies 10 .
  • Step B magnetize the multiple magnetic pieces 10, preferably, before magnetizing, combine the multiple magnetic pieces 10 into a mold core in a certain order, and use the existing public technology to magnetize or demagnetize, so that the magnetic The pieces 10 are magnetic, and can attract each other, or demagnetize the magnetic pieces 10 , so as to realize the separation of the magnetic pieces 10 .
  • Step C the magnetized magnetic pieces 10 are assembled together by magnetic attraction, each magnetic piece 10 forms the mold body 100 , and the sub-cavities 11 of each magnetic piece 10 form the mold cavity of the mold body 100 .
  • the initial precision of the mold is determined by the thickness of the magnetic sheet body 10, and in this embodiment, the initial precision is 1 mm.
  • the mold cores are nested into the mold frame 300 to form the lower mold of the mould.
  • the precision of the mold can be inspected by means of laser scanning, trial processing products, etc.
  • the present invention can modify, improve, repair and maintain the mold quickly and at low cost through simple secondary processing as required.
  • the mold can be combined with magnetic sheet bodies 10 of different thicknesses according to needs. If the initial precision cannot meet the requirements, the mold can be modified by simple secondary processing.
  • the processing method can be: 1 milling machine, grinding machine or other processes to carry out secondary processing modification, repair and maintenance of the mold; 2 by remaking part of the magnetic sheet body 10 to replace the magnetic sheet body 10 that really needs to be modified to perform secondary processing on the mold Modification, repair and maintenance; 3
  • the wall surface of the mold cavity can be coated or sprayed with a protective layer to increase the flatness of the mold surface and at the same time prevent the material from sticking to the mold cavity during the molding process.
  • the mold can be conveniently recycled and reused, specifically: 1. before the new mold is needed, the data of the existing mold in stock is matched by the database, a suitable old mold is selected, and the old mold is simply processed to form a new mold; 2. For molds that have no preservation value, the existing mature degaussing technology can be used to demagnetize the mold magnetic sheet. After degaussing, the magnetic sheet body 10 can be easily separated, broken, and re-granulated into a new bonded permanent magnetic sheet. base material.
  • the magnetic sheet body 10 is formed by 3D printing or by laser cutting, wire cutting, etc., preferably, the magnetic sheet body 10 is formed by 3D printing.
  • the magnetic sheet body 10 is processed by 3D printing equipment, and the 3D printing equipment includes a frame 40, a plurality of print nozzles 43 arranged on the frame 40, and
  • the conveying device 30 and the mold frame 50 arranged on the conveying device 30, take the conveying direction of the conveying device 30 as the length direction of the frame 40, and a plurality of print nozzles 43 are arranged along the width direction of the frame 40, preferably Specifically, each print nozzle 43 is arranged on the frame 40 in a manner capable of moving along the width direction of the frame 40.
  • the lower end of the first lifting mechanism 41 is provided with a mounting plate 46, and a mounting plate 46 is provided on the mounting plate 46.
  • the screw mandrel 48 is connected to the output shaft of the motor 47, the screw mandrel 48 is arranged along the width direction of the frame 40, the screw mandrel nut (not shown in the figure) is arranged on the screw mandrel 48, and the printing nozzle 43 is installed on the screw mandrel
  • the nut moves on the screw rod 48 along with the screw rod nut, so as to realize the movement of the printing nozzle 43 in the width direction of the frame 40 .
  • the mold frame 50 is placed on the conveying device 30, and the conveying device 30, for example, can adopt a conveyor belt to drive the mold frame 50 to move in the length direction of the frame 40, and cooperate with the printing nozzle 43 to move in the width direction of the frame 40. , to realize the movement of the printing nozzle 43 in two dimensions.
  • each row of shower heads includes a plurality of shower heads 43, and the plurality of shower heads 43 are arranged in dislocation in the moving direction of the mounting plate 46.
  • each row of nozzles is used to print a printing unit 60 to improve printing efficiency and printing accuracy.
  • each nozzle 43 is position-controlled by a motor 47 and a screw mandrel 48, the initial position of the nozzle 43 can be adjusted by the motor 47 and the screw rod 48, thereby controlling the width of each printing unit 60, thereby better controlling the magnetic The shape of sheet 10.
  • the position of the die frame 50 can be limited by various limiting mechanisms.
  • the conveyor belt is provided with a positioning bump 31
  • a plurality of grooves 54 are correspondingly provided on the lower end surface of the die frame 50 , and when the die frame 50 is placed on the conveyor belt, the positioning protrusions 31 snap into the grooves 54 .
  • each printing nozzle 43 transports printing materials to form printing units 60 in the die frame 50 respectively.
  • five printing units 60 are printed in the die frame 50, and each print Units 60 may have the same structure or different structures.
  • the printing units 60 are squeezed by the pressing plate 44 so that each printing unit 60 expands in the horizontal direction and bonded together, that is, the printing units 60 are flattened and the adjacent printing units 60 are bonded together.
  • the print head 43 is installed on the frame 40 through the first lifting mechanism 41
  • the pressing plate 44 is installed on the frame 40 through the second lifting mechanism 42
  • the first lifting mechanism 41 and the second elevating mechanism 42 can adopt air cylinders, for example.
  • the die frame 50 includes a bottom plate 51 and a surrounding frame 53 arranged on the bottom plate 51.
  • the surrounding frame 53 is a rectangular frame.
  • the printing unit 60 presses After the magnetic sheet body 10 is formed, if the requirement for surface smoothness is high, the sub-mold cavity 11 can be further processed by turning, milling or grinding. In this embodiment, the magnetic sheet body 10 can be separated from the die frame 50 after processing.
  • the magnetic sheet body 10 is formed after the magnetic material is printed on the die frame 50, and the magnetic sheet body 10 is bonded with the die frame 50, and the die frame 50 is used to increase The strength of the magnetic sheet.
  • the die frame 50 is assembled together with the magnetic sheet body 10, and the thickness of the bottom plate 51 in the die frame 50 is set according to the magnetism of the magnetic sheet body 10 to ensure that the die frame 50 is sleeved.
  • the magnetic sheet bodies 10 can attract each other.
  • the die frame 50 includes a bottom plate 51 and a surrounding frame 53 arranged on the bottom plate 51, and the magnetic sheet body 10 is combined with the die frame 50
  • Composite mold sheet 500 is formed, and composite mold sheet 500 is provided with a reinforcing mold cavity 52 corresponding to the mold cavity.
  • the reinforcing mold cavity 52 is arranged on the surrounding frame 53.
  • each reinforcement Cavity 52 forms cavity 101 .
  • the present invention can also set discharge holes 441 on the press plate 44. When the press plate 44 presses the printing unit, excess materials can enter the discharge holes 441 and be temporarily stored in the discharge holes 441.
  • the magnetic material in the discharge hole 441 and the magnetic material of the die frame 50 can be dislocated to form a shear, and the magnetic material in the discharge hole 441 is separated from the magnetic sheet body 10,
  • the pressing plate 44 is provided with a high-pressure air nozzle 442, and after the die frame 50 is removed, the material in the discharge hole 441 can be blown away by the high-pressure air nozzle 442.
  • the printing method of the magnetic sheet body 10 of the present invention uses multiple nozzles to form the printing unit 60 respectively, and then performs extrusion bonding.
  • the optional range of printing consumables is wider and the cost is lower.
  • the strength is higher, the processing efficiency is higher, each printing unit 60 has a relatively regular shape, and the movement path of the printing nozzle 43 is simple, which is convenient for control and reduces the cost.
  • through holes 12 are formed on the mold body 100 by drilling, and the magnetic pieces 10 are locked together by fastening bolts 20 .

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

The present invention relates to a sheet-shaped combined mold attracted by a magnetic force. The mold comprises a mold body, wherein a mold cavity is formed in the mold body; the mold body comprises a plurality of magnetic sheet bodies; each magnetic sheet body is provided with a sub-mold cavity; the magnetic sheet bodies are combined together by means of magnetic attraction; and the sub-mold cavities of the magnetic sheet bodies are spliced into the mold cavity. After the technical solution of the present invention is used, the mold body is formed by splicing the magnetic sheet bodies in a magnetic attraction manner, and when the mold body is assembled, magnetic sheet bodies having different numbers, different shapes, different structures and different thicknesses and compounded by different materials can be selected as required, thereby quickly forming molds of different specifications, improving the production efficiency of the mold, and reducing the production cost of the mold. Secondly, after the mold is machined and formed for the first time, the mold can be quickly modified and maintained and repaired at a later time at a low cost by means of simple secondary machining. Further provided in the present invention is a manufacturing method for the magnetic sheet type combined mold.

Description

一种利用磁力吸合的片状组合式模具及其制作方法A sheet combined mold utilizing magnetic force and its manufacturing method 技术领域technical field
本发明涉及一种利用磁力吸合的片状组合式模具及其制作方法,属模具领域。The invention relates to a sheet-shaped combined mold which utilizes magnetic attraction and a manufacturing method thereof, belonging to the field of molds.
背景技术Background technique
模具素有“工业之母”的称号,是指工业生产上用于注塑、吹塑、吸塑、挤出、压铸或锻压等方法得到产品所需的子模和工具。简而言之,是用于制作成型物品的工具。目前模具有各种各样的制作方法,有的通过铣切车磨等减材方式加工出模腔,有的通过3D打印等增材加工方式制作模具,还有通过浇筑方式等形成模具。现有技术中,铣切车磨等减材加工工艺存在如下问题:①对模具设计和模具加工专业人员要求高,②加工设备繁多、复杂,③设计及加工流程繁琐,④设计时间长,③制作工期长,⑤加工成本高,⑥模具制作完成之后,二次修改及调整难度大,成本高,周期长,⑦模具维修难,成本高,⑧耗材难于二次利用。传统3D打印等增材加工工艺则存在如下问题:①加工速度慢、时间长,②打印大尺寸构件局限较大, ③可供选择的打印耗材品种比较局限,而且成本高, ④打印构件强度不足,⑤模具制作完成之后,二次修改及调整难度大,成本高,周期长,⑦模具维修难,成本高。Mold is known as the "mother of industry", which refers to the sub-molds and tools used in industrial production to obtain products by injection molding, blow molding, blister, extrusion, die-casting or forging. In short, tools for making shaped objects. At present, there are various manufacturing methods for molds. Some mold cavities are processed by subtractive methods such as milling, cutting, turning and grinding, some are made by additive processing methods such as 3D printing, and molds are formed by pouring methods. In the existing technology, there are the following problems in the subtractive processing technology such as milling, turning and grinding: ① High requirements for mold design and mold processing professionals; Long production period, ⑤ high processing cost, ⑥ after the mold is made, secondary modification and adjustment are difficult, high cost and long cycle, ⑦ mold maintenance is difficult and costly, ⑧ consumables are difficult to reuse. Additive processing technologies such as traditional 3D printing have the following problems: ①Slow processing speed and long time; ②The printing of large-sized components is limited; ③The types of printing consumables available are relatively limited and the cost is high; ④The strength of the printed components is insufficient. , ⑤ After the mold is made, the secondary modification and adjustment are difficult, costly, and the cycle is long. ⑦ Die maintenance is difficult and costly.
鉴于此,本案发明人对上述问题进行深入研究,遂有本案产生。In view of this, the inventor of this case conducted in-depth research on the above-mentioned problem, and then this case was produced.
技术问题technical problem
本发明的目的在于提供一种能快速、低成本制造和方便二次加工调整、修理维护及回收再利用的模具,本发明的另一目的在于提出该模具的制作方法。The purpose of the present invention is to provide a mold that can be manufactured quickly and at low cost and is convenient for secondary processing adjustment, repair and maintenance, and recycling. Another purpose of the present invention is to propose a method for making the mold.
技术解决方案technical solution
为了达到上述目的,本发明采用这样的技术方案:一种利用磁力吸合的片状组合式模具,包括模具本体,模具本体中设有用于成型物品的模腔,所述模具本体包括多块磁片体,各磁片体上均设有子模腔,各磁片体通过磁吸的方式结合在一起,各磁片体的子模腔拼合成所述模腔。In order to achieve the above purpose, the present invention adopts such a technical solution: a sheet-shaped combined mold that utilizes magnetic attraction, including a mold body, in which a cavity for molding an article is provided, and the mold body includes a plurality of magnetic The sheet body, each magnetic sheet body is provided with sub-mold cavities, and each magnetic sheet body is combined together by means of magnetic attraction, and the sub-mold cavities of each magnetic sheet body are combined to form the mold cavity.
作为本发明的优选方式,多个所述磁片体至少为3个,各所述磁片体上的所述子模腔的形状相同或不同。As a preferred mode of the present invention, there are at least three magnetic pieces, and the shapes of the mold sub-cavities on each of the magnetic pieces are the same or different.
作为本发明的优选方式,所述磁片体外包覆有用于增强强度的模片模框。As a preferred mode of the present invention, the outer body of the magnetic sheet is covered with a mold frame for enhancing strength.
作为本发明的优选方式,所述模片模框包括底板和围设在底板周沿的围框,底板和围框围成用于容置所述磁片体的容置腔室,所述磁片体嵌装在容置腔室中,所述磁片体与所述模片模框共同复合形成复合型模片,复合型模片上设有与所述模腔对应的加强模腔。As a preferred mode of the present invention, the mold frame includes a bottom plate and a surrounding frame surrounding the bottom plate, the bottom plate and the surrounding frame form an accommodating chamber for accommodating the magnetic sheet, and the magnetic The sheet body is embedded in the accommodating chamber, and the magnetic sheet body is compounded with the mold frame to form a composite mold sheet, and a reinforced mold cavity corresponding to the mold cavity is provided on the composite mold sheet.
作为本发明的优选方式,所述模具本体外套设有与模具本体配合的模架。As a preferred mode of the present invention, the outer casing of the mold body is provided with a mold base that cooperates with the mold body.
作为本发明的优选方式,各所述磁片体上均设有通孔,还包括紧固螺栓,紧固螺栓穿设在各所述磁片体的通孔中将各所述磁片体锁锁固定在一起。As a preferred mode of the present invention, each of the magnetic sheet bodies is provided with a through hole, and also includes a fastening bolt, and the fastening bolt is passed through the through hole of each of the magnetic sheet bodies to lock each of the magnetic sheet bodies. Locks are held together.
作为本发明的优选方式,所述模腔的壁面上涂覆或喷涂有防护层。As a preferred mode of the present invention, a protective layer is coated or sprayed on the wall of the mold cavity.
作为本发明的优选方式,所述磁片体为钕铁硼磁片、铝镍钴磁片或钐钴磁片,还包括盖合在所述模腔上的盖板,所述模腔与鞋底的形状相适配。As a preferred mode of the present invention, the magnetic sheet body is a NdFeB magnetic sheet, an AlNiCo magnetic sheet, or a SmCo magnetic sheet, and also includes a cover plate that covers the mold cavity, and the mold cavity and the shoe sole shape to match.
本发明还提出一种利用磁力吸合的片状组合式模具的制作方法,采用如下方式进行制作:步骤A,加工出呈片状的多块磁体材料块,全部或部分磁体材料块上设有子模腔;步骤B,对多块磁体材料块进行充磁,形成磁片体;步骤C,将磁片体通过磁吸的方式组装在一起,各磁片体组成模具本体,各磁片体的子模腔组成模具本体的模腔。The present invention also proposes a manufacturing method of a sheet-shaped combined mold that utilizes magnetic attraction, which is manufactured in the following manner: Step A, processing a plurality of sheet-shaped magnet material blocks, all or part of the magnet material blocks are provided with The sub-mould; step B, magnetizing a plurality of magnet material blocks to form a magnetic sheet body; step C, assembling the magnetic sheet bodies together by means of magnetic attraction, each magnetic sheet body constitutes the mold body, and each magnetic sheet body The sub-cavities form the cavity of the mold body.
作为本发明的另一种方式,采用如下方式进行模具的制作:步骤A,加工出呈片状的多块磁体材料块,全部或部分磁体材料块上设有子模腔;步骤B,将磁性材料块排布在一起,各磁性材料块组成模具本体,各磁片体的子模腔组成模具本体的模腔;步骤C,对多块磁体材料块进行充磁,使得各磁体材料块磁吸在一起。As another mode of the present invention, the mold is manufactured in the following manner: step A, process a plurality of magnet material blocks in sheet shape, all or part of the magnet material blocks are provided with sub-cavities; step B, magnetic The material blocks are arranged together, each magnetic material block forms the mold body, and the sub-cavities of each magnetic sheet body form the mold cavity of the mold body; step C, magnetizing multiple magnet material blocks, so that each magnet material block magnetically attracts together.
作为本发明的优选方式,步骤A中,所述磁片体通过3D打印的方式形成或通过激光切割、线切割等方式加工形成。As a preferred mode of the present invention, in step A, the magnetic sheet body is formed by 3D printing or processed by laser cutting, wire cutting and the like.
作为本发明的优选方式,所述磁片体包括混合在一起的磁粉和粘合剂,磁粉为钕铁硼永磁磁粉、铝镍钴永磁磁粉或钐钴永磁磁粉等。As a preferred mode of the present invention, the magnetic sheet body includes magnetic powder and a binder mixed together, and the magnetic powder is NdFeB permanent magnetic powder, AlNiCo permanent magnetic powder or samarium cobalt permanent magnetic powder or the like.
作为本发明的优选方式,所述磁片体通过3D打印设备加工制作,该3D打印设备包括机架、设置在机架上的多个打印喷头、设置在打印喷头的下方的输送装置以及设置在输送装置上的模片模框,以输送装置的输送方向为所述机架的长度方向,多个打印喷头沿机架的宽度方向排布,各打印喷头沿所述机架的宽度排布,在3D打印时,每个打印喷头输送打印材料在模片模框中分别形成打印单元,通过压板挤压打印单元,使得各打印单元在水平方向扩展延伸并粘结在一起。As a preferred mode of the present invention, the magnetic sheet body is processed by 3D printing equipment, and the 3D printing equipment includes a frame, a plurality of printing nozzles arranged on the frame, a conveying device arranged under the printing nozzles, and a For the mold frame on the conveying device, the conveying direction of the conveying device is the length direction of the frame, and a plurality of printing nozzles are arranged along the width direction of the frame, and each printing nozzle is arranged along the width of the frame, During 3D printing, each printing nozzle conveys printing materials to form printing units in the die frame, and presses the printing units through the press plate, so that each printing unit extends in the horizontal direction and sticks together.
作为本发明的优选方式,所述打印喷头通过第一升降机构安装在所述机架上,所述压板通过第二升降机构安装在所述机架上。As a preferred mode of the present invention, the print head is mounted on the frame through a first lifting mechanism, and the pressing plate is mounted on the frame through a second lifting mechanism.
作为本发明的优选方式,所述模片模框包括底板和设置在底板上的围框,采用压板挤压打印单元。As a preferred mode of the present invention, the mold frame includes a bottom plate and a surrounding frame arranged on the bottom plate, and a press plate is used to press the printing unit.
作为本发明的优选方式,所述压板上设置排料孔,在压板上对应排料孔设有高压气嘴。As a preferred mode of the present invention, discharge holes are arranged on the pressing plate, and high-pressure gas nozzles are arranged on the pressing plate corresponding to the discharging holes.
有益效果Beneficial effect
采用本发明的技术方案后,模具本体通过磁片体以磁吸的方式拼接而成,在组装模具本体时,可以根据需求选用不同数量、不同形状、不同结构、不同厚度、不同材料复合的磁片体,从而迅速组成不同规格的模具,提高模具生产效率和降低模具生产成本。此外,模具初次加工成型后,还可选择通过简易二次加工对模具进行快速修改与完善及后期维护、维修。例如通过铣床、磨床或其他工艺对磁片体进行二次加工完善或维修;通过重新制作部分磁片体,以替换确需修改的磁片体对模具进行二次加工完善或维修;可对模腔的壁面上进行涂覆或喷涂防护层,以增加模具表面的平整度,同时可避免在成型过程中,物料粘在模腔上。本发明还提出利用磁力吸合的片状组合式模具的制作方法,采用该方法制作的模具在模具报废回收处理时,可通过消磁的方式,使得各磁片体更加容易分离,方便耗材进行后续回收再利用处理。此外,本发明在采用3D打印方式加工磁片体时,通过多个打印喷头分别打印出打印单元,之后通过挤压打印单元,使得各打印单元粘合成一体,从而形成一个磁片体,相比传统的3D打印方式,本发明具有打印喷头运动路径简易、便于操控,打印效率更高,打印耗材可选范围更广、成本更低,打印构件强度更强等优点。After adopting the technical solution of the present invention, the mold body is spliced together by magnetic sheets through magnetic attraction. When assembling the mold body, different numbers, different shapes, different structures, different thicknesses, and different materials can be selected according to requirements. Sheets, so as to quickly form molds of different specifications, improve mold production efficiency and reduce mold production costs. In addition, after the initial processing of the mold, you can also choose to quickly modify and improve the mold and maintain and repair it through simple secondary processing. For example, by milling machines, grinding machines or other processes, the secondary processing and improvement or maintenance of the magnetic sheet body is carried out; by remaking part of the magnetic sheet body, to replace the magnetic sheet body that really needs to be modified, the secondary processing, improvement or maintenance of the mold can be carried out; The wall of the cavity is coated or sprayed with a protective layer to increase the flatness of the mold surface and at the same time prevent the material from sticking to the cavity during the molding process. The present invention also proposes a manufacturing method of a sheet-shaped combined mold that utilizes magnetic attraction. The mold made by this method can be degaussed when the mold is scrapped and recycled, so that the magnetic pieces can be separated more easily, which is convenient for the follow-up of consumables. Recycle and reuse processing. In addition, when the present invention adopts the 3D printing method to process the magnetic sheet body, the printing units are respectively printed out by a plurality of printing nozzles, and then the printing units are squeezed to make each printing unit bonded together to form a magnetic sheet body, which is relatively Compared with the traditional 3D printing method, the invention has the advantages of simple movement path of the printing nozzle, easy manipulation, higher printing efficiency, wider selection of printing consumables, lower cost, and stronger printing component strength.
附图说明Description of drawings
图1为本发明中模具的结构示意图。Fig. 1 is the structural representation of mold among the present invention.
图2为本发明中磁片体的结构示意图。Fig. 2 is a schematic diagram of the structure of the magnetic sheet body in the present invention.
图3为本发明中输送装置、框体以及打印单元配合结构示意图。Fig. 3 is a schematic diagram of the cooperative structure of the conveying device, the frame body and the printing unit in the present invention.
图4为本发明中压板的结构示意图。Fig. 4 is a structural schematic diagram of the middle platen of the present invention.
图5为本发明中打印装置配合输送装置的结构示意图。Fig. 5 is a schematic structural diagram of the printing device cooperating with the conveying device in the present invention.
图6为本发明中打印喷头的排布示意图(图中箭头表示安装板的移动方向)。Fig. 6 is a schematic diagram of the arrangement of the printing nozzles in the present invention (the arrow in the figure indicates the moving direction of the mounting plate).
图7为本发明中打印喷头的排布的另一种结构示意图(图中箭头表示安装板的移动方向)。FIG. 7 is another structural schematic diagram of the arrangement of the printing heads in the present invention (the arrow in the figure indicates the moving direction of the mounting plate).
图8为本发明中打印喷头的排布的再一种结构示意图(图中箭头表示安装板的移动方向)。FIG. 8 is another structural schematic diagram of the arrangement of the printing heads in the present invention (the arrow in the figure indicates the moving direction of the mounting plate).
图9为本发明中磁片体另一种结构示意图。Fig. 9 is a schematic diagram of another structure of the magnetic sheet body in the present invention.
图10为本发明中模具本体配合模架的结构示意图。Fig. 10 is a schematic diagram of the structure of the mold body matched with the mold base in the present invention.
图11为本发明中压板的另一种结构示意图。Fig. 11 is another structural schematic diagram of the middle pressure plate of the present invention.
图中:模具本体100;磁片体10;子模腔11;通孔12;模腔101;防护层102;盖板200;紧固螺栓20;输送装置30;定位凸块31;模架300;机架40;第一升降机构41;第二升降机构42;打印喷头43;压板44;排料孔441;高压喷气嘴442;安装板46;电机47;丝杆48;模片模框50;底板51;加强模腔52;围框53;凹槽54;复合型模片500;打印单元60。In the figure: mold body 100; magnetic sheet body 10; sub-mold cavity 11; through hole 12; cavity 101; protective layer 102; cover plate 200; fastening bolt 20; conveying device 30; Frame 40; The first lifting mechanism 41; The second lifting mechanism 42; Print nozzle 43; Press plate 44; Discharge hole 441; ; Bottom plate 51; Reinforced cavity 52; Surrounding frame 53; Groove 54; Composite mold 500;
本发明的实施方式Embodiments of the present invention
为了进一步解释本发明的技术方案,下面结合实施例进行详细阐述。In order to further explain the technical solution of the present invention, the following will be described in detail in conjunction with the examples.
参照图1至图11,一种利用磁力吸合的片状组合式模具,包括模具本体100,模具本体100中设有用于成型物品的模腔101,在实施例中,模腔101与鞋底的形状相匹配,其可以用于鞋底的发泡成型。在所述模具本体100包括多块磁片体10,在实施例中,磁片体10的厚度在1mm,各磁片体10上均设有子模腔11,更具体地说,子模腔11为模腔的腔壁的一部分,各磁片体10通过磁吸(根据模具的使用要求,可以有不同的磁吸力,通常为强磁磁吸)的方式结合在一起,各磁片体10的子模腔11拼合成所述模腔101。Referring to Fig. 1 to Fig. 11, a sheet-shaped combined mold utilizing magnetic attraction includes a mold body 100, and a mold cavity 101 for forming an article is provided in the mold body 100. In an embodiment, the mold cavity 101 is connected to the shoe sole. Matched in shape, it can be used for foam molding of shoe soles. The mold body 100 includes a plurality of magnetic sheet bodies 10. In an embodiment, the thickness of the magnetic sheet body 10 is 1mm, and each magnetic sheet body 10 is provided with a sub-mold cavity 11, more specifically, a sub-mold cavity 11 is a part of the cavity wall of the mold cavity. Each magnetic sheet body 10 is combined together by means of magnetic attraction (according to the use requirements of the mold, there can be different magnetic attraction forces, usually strong magnetic attraction). Each magnetic sheet body 10 The sub-mold cavities 11 are assembled into the mold cavity 101.
作为本发明的优选方式,多个所述磁片体10至少为3个,各所述磁片体10上的所述子模腔11的形状相同或不同,当各磁片体10的子模腔11的形状相同时,其可以组合成较为规则的模腔,例如成长方体状的模腔,当各磁片的子模腔11形状不同时,通过各种子模腔11的组合,可以形成各种造型的模腔。本发明中还可以包括不含子模腔11的磁片体10,这类磁片体10可以作为模具本体100的外围,增加模具整体强度。As a preferred mode of the present invention, there are at least three magnetic sheet bodies 10, and the shapes of the sub-moulds 11 on each of the magnetic sheet bodies 10 are the same or different. When the sub-moulds of each magnetic sheet body 10 When the shapes of the cavities 11 are the same, they can be combined into relatively regular cavities, such as cuboid-shaped cavities. When the shapes of the sub-cavities 11 of each magnetic piece are different, the combination of various sub-cavities 11 can form Die cavities of various shapes. The present invention may also include a magnetic sheet body 10 without a sub-cavity 11 , and this type of magnetic sheet body 10 may be used as the periphery of the mold body 100 to increase the overall strength of the mold.
作为本发明的一种优选方式,所述磁片体10外包覆有用于增强强度的模片模框50,模片模框50例如采用金属框或陶瓷框,用于增强磁片体10的强度,其可以采用金属粉末通过3D打印、激光烧结等方式形成,也可以采用现有的金属粉末注塑成型材料通过3D打印后脱脂、烧结加工形成,模片模框50选用的材料的强度优于磁片体10,以满足某些场合的成型要求。在本发明中介绍到两种结构的模片模框,在图3中,模片模框50作为磁片体10加工的工具,磁片体10可以从模片模框50中移除,在图9中,磁片体10在模片模框50中加工后,粘结在模片模框50上,与模片模框50连成一体。As a preferred mode of the present invention, the magnetic sheet body 10 is covered with a mold frame 50 for enhancing strength, and the mold frame 50 is, for example, a metal frame or a ceramic frame, which is used to enhance the strength of the magnetic sheet body 10. strength, which can be formed by metal powder through 3D printing, laser sintering, etc., or can be formed by degreasing and sintering the existing metal powder injection molding material after 3D printing. The strength of the material selected for the mold frame 50 is better than Magnetic sheet body 10 to meet the molding requirements of some occasions. Introduce the die frame of two kinds of structures in the present invention, in Fig. 3, die die frame 50 is as the tool of magnetic sheet body 10 processing, and magnetic sheet body 10 can be removed from die sheet frame 50, in In FIG. 9 , the magnetic sheet body 10 is bonded on the die frame 50 after being processed in the die frame 50 , and is integrated with the die frame 50 .
作为本发明的优选方式,所述模具本体100外套设有与模具本体100配合的模架300,模具本体100装设在模架300作为模芯,模具本体100与模架300之间可以通过卡槽卡块进行限定和定位。As a preferred mode of the present invention, the mold body 100 is covered with a mold frame 300 that cooperates with the mold body 100, the mold body 100 is installed on the mold frame 300 as a mold core, and the mold body 100 and the mold frame 300 can be clamped. The slot block is defined and positioned.
作为本发明的优选方式,各所述磁片体10上均设有通孔12,通孔12一般设置在模具的角点附近的位置,还包括紧固螺栓20,紧固螺栓20穿设在各所述磁片体10的通孔12中将各所述磁片体10锁固定在一起。本发明中,通过磁片体10的磁吸能够将各磁片体10磁吸在一起,通过进一步地设置紧固螺栓20,能够使得磁片体10更加稳固地结合在一起。As a preferred mode of the present invention, each of the magnetic sheet bodies 10 is provided with a through hole 12, the through hole 12 is generally arranged at a position near the corner of the mould, and also includes a fastening bolt 20, and the fastening bolt 20 is passed through the Each of the magnetic sheet bodies 10 is locked and fixed together in the through holes 12 of each of the magnetic sheet bodies 10 . In the present invention, the magnetic pieces 10 can be magnetically attracted together by the magnetic attraction of the magnetic pieces 10 , and the magnetic pieces 10 can be combined more firmly by further providing fastening bolts 20 .
作为本发明的优选方式,所述模腔101的壁面(即腔壁)上涂覆或喷涂有防护层102。防护层102例如可以采用铁氟龙材料,可以增加表面的平整,同时避免在成型过程中,物料粘在模腔101上。防护层102例如也可以采用石膏层,用于对模具本体100进行保护。As a preferred mode of the present invention, a protective layer 102 is coated or sprayed on the wall surface of the mold cavity 101 (ie cavity wall). The protective layer 102 can be made of Teflon material, which can increase the smoothness of the surface and prevent the material from sticking to the mold cavity 101 during the molding process. The protective layer 102 may also be a gypsum layer, for example, to protect the mold body 100 .
作为本发明的优选方式,所述磁片体10为钕铁硼磁片、铝镍钴磁片或钐钴磁片,其能够承受鞋底发泡成型的温度。本发明还包括盖合在所述模腔101上的盖板200,所述模腔101与鞋底的形状相适配,盖板200也可以采用磁片吸合的方式制作,在盖板200上也可以设置与模腔101配合的腔室,盖板200盖合在模具本体100上后,盖板200与模具本体100围成成型腔室,成型腔室用于接收物料进行成型。As a preferred mode of the present invention, the magnetic sheet body 10 is a neodymium-iron-boron magnetic sheet, an alnico magnetic sheet or a samarium-cobalt magnetic sheet, which can withstand the temperature of shoe sole foam molding. The present invention also includes a cover plate 200 that is covered on the mold cavity 101. The mold cavity 101 is adapted to the shape of the sole. The cover plate 200 can also be made by magnetic suction. A chamber matching the mold cavity 101 can also be provided. After the cover plate 200 is covered on the mold body 100, the cover plate 200 and the mold body 100 form a molding chamber, which is used to receive materials for molding.
本发明还提出一种利用磁力吸合的片状组合式模具的制作方法,采用如下方式进行制作:步骤A,加工出呈片状的多块磁片体10,全部或部分磁片体10上设有子模腔11;具体地,选择制作磨具的材料,根据将要加工产品的材料、加工工艺等特点, 选择并不限于聚丙烯、ABS、PPS、橡胶、树脂等材料作为粘合剂,选择但不限于快淬的钕铁硼永磁磁粉、铝镍钴永磁磁粉、钐钴永磁磁粉,还可根据需要选用其他添加材料,各材料按比例搅拌均匀,形成制作粘结型永磁磁片的基础材料,该粘结型永磁磁片在现有技术中已有公开,此处不再进行详细描述,本发明巧妙地将其应用于模具中。本发明将这类材料通过3D打印、压延、压模、注塑等工艺加工成标准片状加工件后,再通过激光切割、线切割或烧结成磁片体10。The present invention also proposes a manufacturing method of a sheet-shaped combined mold utilizing magnetic force, which is produced in the following manner: step A, processing a plurality of sheet-shaped magnetic sheet bodies 10, all or part of the magnetic sheet bodies 10 are A sub-mold cavity 11 is provided; specifically, the material for making the abrasive tool is selected, and according to the characteristics of the material and processing technology of the product to be processed, the selection is not limited to polypropylene, ABS, PPS, rubber, resin and other materials as adhesives, Choose but not limited to fast-quenched NdFeB permanent magnet powder, AlNiCo permanent magnet powder, samarium cobalt permanent magnet powder, and other additive materials can also be selected according to needs, and the materials are stirred evenly in proportion to form a bonded permanent magnet. The basic material of the magnetic sheet, the bonded permanent magnetic sheet, has been disclosed in the prior art, and will not be described in detail here. The present invention skillfully applies it to the mold. In the present invention, such materials are processed into standard sheet-shaped workpieces through 3D printing, calendering, compression molding, injection molding and other processes, and then laser cutting, wire cutting or sintering into magnetic sheet bodies 10 .
步骤B,对多块磁片体10进行充磁,优选地,在充磁之前将多块磁片体10按照一定顺序组合成模芯,采用现有公开技术进行充磁或消磁,从而使得磁片体10具有磁性,可以相互吸合,或者对磁片体10进行消磁,从而实现磁片体10的分离。Step B, magnetize the multiple magnetic pieces 10, preferably, before magnetizing, combine the multiple magnetic pieces 10 into a mold core in a certain order, and use the existing public technology to magnetize or demagnetize, so that the magnetic The pieces 10 are magnetic, and can attract each other, or demagnetize the magnetic pieces 10 , so as to realize the separation of the magnetic pieces 10 .
步骤C,将充磁后的磁片体10通过磁吸的方式组装在一起,各磁片体10组成模具本体100,各磁片体10的子模腔11组成模具本体100的模腔。模具的初始精度由磁片体10的厚度决定,本实施例中,初始精度为1mm。Step C, the magnetized magnetic pieces 10 are assembled together by magnetic attraction, each magnetic piece 10 forms the mold body 100 , and the sub-cavities 11 of each magnetic piece 10 form the mold cavity of the mold body 100 . The initial precision of the mold is determined by the thickness of the magnetic sheet body 10, and in this embodiment, the initial precision is 1 mm.
优选地,将模芯嵌套装入模架300,组合形成模具的下模。对组合成的模具进行检验,可通过激光扫描、试加工产品等方式进行检验模具精度。Preferably, the mold cores are nested into the mold frame 300 to form the lower mold of the mould. To inspect the combined mold, the precision of the mold can be inspected by means of laser scanning, trial processing products, etc.
优选地,本发明可以根据需要,通过简单二次加工,对模具进行快速、低成本地修改完善及维修、维护。模具可根据需要选用不同厚度的磁片体10进行组合,如初始精度无法满足要求,则对模具进行简单的二次加工修改。加工方式可以是通过:①铣床、磨床或其他工艺对模具进行二次加工修改、维修与维护;②通过重新制作部分磁片体10,以替换确需修改的磁片体10对模具进行二次修改、维修与维护;③可对模腔的壁面上进行涂覆或喷涂防护层,以增加模具表面的平整度,同时可避免在成型过程中,物料粘在模腔上。Preferably, the present invention can modify, improve, repair and maintain the mold quickly and at low cost through simple secondary processing as required. The mold can be combined with magnetic sheet bodies 10 of different thicknesses according to needs. If the initial precision cannot meet the requirements, the mold can be modified by simple secondary processing. The processing method can be: ① milling machine, grinding machine or other processes to carry out secondary processing modification, repair and maintenance of the mold; ② by remaking part of the magnetic sheet body 10 to replace the magnetic sheet body 10 that really needs to be modified to perform secondary processing on the mold Modification, repair and maintenance; ③The wall surface of the mold cavity can be coated or sprayed with a protective layer to increase the flatness of the mold surface and at the same time prevent the material from sticking to the mold cavity during the molding process.
本发明中模具可方便回收再利用,具体是:①需新建模具前,通过数据库对现有库存模具的数据进行匹配,选择合适的旧模具,对旧模具进行简易加工,形成新的模具;②对无保存价值的模具,可利用现有成熟的消磁技术对模具磁片进行消磁,消磁后可方便将磁片体10分开、破碎,重新造粒成新的生产粘结型永磁磁片的基础材料。In the present invention, the mold can be conveniently recycled and reused, specifically: 1. before the new mold is needed, the data of the existing mold in stock is matched by the database, a suitable old mold is selected, and the old mold is simply processed to form a new mold; 2. For molds that have no preservation value, the existing mature degaussing technology can be used to demagnetize the mold magnetic sheet. After degaussing, the magnetic sheet body 10 can be easily separated, broken, and re-granulated into a new bonded permanent magnetic sheet. base material.
作为本发明的优选方式,步骤A中,所述磁片体10通过3D打印的方式形成或通过激光切割、线切割等方式形成,优选地,磁片体10通过3D打印的方式形成。As a preferred mode of the present invention, in step A, the magnetic sheet body 10 is formed by 3D printing or by laser cutting, wire cutting, etc., preferably, the magnetic sheet body 10 is formed by 3D printing.
作为本发明的优选方式,所述磁片体10通过3D打印设备加工制作,该3D打印设备包括机架40、设置在机架40上的多个打印喷头43、设置在打印喷头43的下方的输送装置30以及设置在输送装置30上的模片模框50,以输送装置30的输送方向为所述机架40的长度方向,多个打印喷头43沿机架40的宽度方向排布,优选地,各打印喷头43以能够沿所述机架40的宽度方向移动的方式设置在机架40上,在实施例中,第一升降机构41的下端设有安装板46,安装板46上设有电机47,丝杆48连接在电机47的输出轴,丝杆48沿机架40的宽度方向设置,丝杆48上设置丝杆螺母(图中未示出),打印喷头43安装在丝杆螺母上随着丝杆螺母在丝杆48上移动,从而实现打印喷头43在机架40的宽度方向移动。模片模框50放置在输送装置30上,输送装置30例如可以采用输送带,用于带动模片模框50在机架40的长度方向移动,配合打印喷头43在机架40的宽度方向移动,实现打印喷头43在两个维度的运动。As a preferred mode of the present invention, the magnetic sheet body 10 is processed by 3D printing equipment, and the 3D printing equipment includes a frame 40, a plurality of print nozzles 43 arranged on the frame 40, and The conveying device 30 and the mold frame 50 arranged on the conveying device 30, take the conveying direction of the conveying device 30 as the length direction of the frame 40, and a plurality of print nozzles 43 are arranged along the width direction of the frame 40, preferably Specifically, each print nozzle 43 is arranged on the frame 40 in a manner capable of moving along the width direction of the frame 40. In the embodiment, the lower end of the first lifting mechanism 41 is provided with a mounting plate 46, and a mounting plate 46 is provided on the mounting plate 46. There is a motor 47, the screw mandrel 48 is connected to the output shaft of the motor 47, the screw mandrel 48 is arranged along the width direction of the frame 40, the screw mandrel nut (not shown in the figure) is arranged on the screw mandrel 48, and the printing nozzle 43 is installed on the screw mandrel The nut moves on the screw rod 48 along with the screw rod nut, so as to realize the movement of the printing nozzle 43 in the width direction of the frame 40 . The mold frame 50 is placed on the conveying device 30, and the conveying device 30, for example, can adopt a conveyor belt to drive the mold frame 50 to move in the length direction of the frame 40, and cooperate with the printing nozzle 43 to move in the width direction of the frame 40. , to realize the movement of the printing nozzle 43 in two dimensions.
作为本发明的另一种优选方式,安装板46上布设有多列喷头,每列喷头包括多个喷头43,多个喷头43在安装板46的移动方向错位设置,在实施例中,显示了5列喷头,共25个喷头43,每列喷头用于打印一个打印单元60,以提升打印效率和打印精度。 进一步地,每个喷头43都通过电机47和丝杆48进行位置控制,通过电机47和丝杆48可以调整喷头43的初始位置,从而控制每个打印单元60的宽度,从而更好的控制磁片体10的形状。As another preferred mode of the present invention, multiple rows of shower heads are arranged on the mounting plate 46, and each row of shower heads includes a plurality of shower heads 43, and the plurality of shower heads 43 are arranged in dislocation in the moving direction of the mounting plate 46. In the embodiment, shown There are 5 rows of nozzles, 25 nozzles 43 in total, and each row of nozzles is used to print a printing unit 60 to improve printing efficiency and printing accuracy. Further, each nozzle 43 is position-controlled by a motor 47 and a screw mandrel 48, the initial position of the nozzle 43 can be adjusted by the motor 47 and the screw rod 48, thereby controlling the width of each printing unit 60, thereby better controlling the magnetic The shape of sheet 10.
为了保证模片模框50放置在输送带上,不会相对输送带位移,可以通过各种限制机构对模片模框50进行限位,在实施例中,输送带上设有定位凸块31,在模片模框50的下端面相应地设置有多个凹槽54,模片模框50放置在输送带时,定位凸块31卡入凹槽54中。In order to ensure that the die frame 50 is placed on the conveyor belt without displacement relative to the conveyor belt, the position of the die frame 50 can be limited by various limiting mechanisms. In the embodiment, the conveyor belt is provided with a positioning bump 31 A plurality of grooves 54 are correspondingly provided on the lower end surface of the die frame 50 , and when the die frame 50 is placed on the conveyor belt, the positioning protrusions 31 snap into the grooves 54 .
在3D打印时,每个打印喷头43输送打印材料在模片模框50中分别形成打印单元60,在实施例中,在模片模框50内打印出了5个打印单元60,每个打印单元60可以结构相同,也可以结构不同。通过压板44挤压打印单元60,使得各打印单元60在水平方向扩展延伸并粘结在一起,也即将打印单元60压扁,并使得相邻的打印单元60粘结在一起。During 3D printing, each printing nozzle 43 transports printing materials to form printing units 60 in the die frame 50 respectively. In the embodiment, five printing units 60 are printed in the die frame 50, and each print Units 60 may have the same structure or different structures. The printing units 60 are squeezed by the pressing plate 44 so that each printing unit 60 expands in the horizontal direction and bonded together, that is, the printing units 60 are flattened and the adjacent printing units 60 are bonded together.
作为本发明的优选方式,所述打印喷头43通过第一升降机构41安装在所述机架40上,所述压板44通过第二升降机构42安装在所述机架40上,第一升降机构41和第二升降机构42例如可以采用气缸。As a preferred mode of the present invention, the print head 43 is installed on the frame 40 through the first lifting mechanism 41, the pressing plate 44 is installed on the frame 40 through the second lifting mechanism 42, and the first lifting mechanism 41 and the second elevating mechanism 42 can adopt air cylinders, for example.
作为本发明的一种优选方式,所述模片模框50包括底板51和设置在底板51上的围框53,在实施例中,围框53为矩形框,本发明中,打印单元60压成磁片体10后,如果对表面光滑度要求较高,可通过车铣或打磨等方式对子模腔11进一步进行加工。在该种实施方式,磁片体10加工之后可与模片模框50中分离。As a preferred mode of the present invention, the die frame 50 includes a bottom plate 51 and a surrounding frame 53 arranged on the bottom plate 51. In the embodiment, the surrounding frame 53 is a rectangular frame. In the present invention, the printing unit 60 presses After the magnetic sheet body 10 is formed, if the requirement for surface smoothness is high, the sub-mold cavity 11 can be further processed by turning, milling or grinding. In this embodiment, the magnetic sheet body 10 can be separated from the die frame 50 after processing.
在本发明另一种实施方式中,将磁性材料打印在模片模框50后形成磁片体10,磁片体10与模片模框50粘结在一起,模片模框50用于增加磁片的强度。在组成模具本体100时,模片模框50随同磁片体10一同进行组装,模片模框50中底板51的厚度根据磁片体10的磁性进行设置,保证套置有模片模框50的磁片体10可以相互吸合。作为本发明的一种优选方式,在该实施方式中,模片模框50包括底板51和设置在底板51上的围框53,所述磁片体10与所述模片模框50共同复合形成复合型模片500,复合型模片500上设有与所述模腔对应的加强模腔52,具体地,加强模腔52设置在围框53上,在模具本体100组装后,各加强模腔52组成的模腔101。优选地,本发明还可以在压板44上设置排料孔441,压板44在压制打印单元时,多余的物料可以进入排料孔441并暂时存放在排料孔441中,通过压板44的位移(或输送带相对压板44位移),可以使得排料孔441中的磁性材料与模片模框50的磁性材料错位而形成剪切,排料孔441中的磁性材料从磁片体10上分离,在压板44上设有高压气嘴442,在模片模框50移走后,通过高压气嘴442可以将排料孔441的物料吹走。In another embodiment of the present invention, the magnetic sheet body 10 is formed after the magnetic material is printed on the die frame 50, and the magnetic sheet body 10 is bonded with the die frame 50, and the die frame 50 is used to increase The strength of the magnetic sheet. When forming the mold body 100, the die frame 50 is assembled together with the magnetic sheet body 10, and the thickness of the bottom plate 51 in the die frame 50 is set according to the magnetism of the magnetic sheet body 10 to ensure that the die frame 50 is sleeved. The magnetic sheet bodies 10 can attract each other. As a preferred mode of the present invention, in this embodiment, the die frame 50 includes a bottom plate 51 and a surrounding frame 53 arranged on the bottom plate 51, and the magnetic sheet body 10 is combined with the die frame 50 Composite mold sheet 500 is formed, and composite mold sheet 500 is provided with a reinforcing mold cavity 52 corresponding to the mold cavity. Specifically, the reinforcing mold cavity 52 is arranged on the surrounding frame 53. After the mold body 100 is assembled, each reinforcement Cavity 52 forms cavity 101 . Preferably, the present invention can also set discharge holes 441 on the press plate 44. When the press plate 44 presses the printing unit, excess materials can enter the discharge holes 441 and be temporarily stored in the discharge holes 441. Through the displacement of the press plate 44 ( Or the conveyor belt is displaced relative to the pressing plate 44), the magnetic material in the discharge hole 441 and the magnetic material of the die frame 50 can be dislocated to form a shear, and the magnetic material in the discharge hole 441 is separated from the magnetic sheet body 10, The pressing plate 44 is provided with a high-pressure air nozzle 442, and after the die frame 50 is removed, the material in the discharge hole 441 can be blown away by the high-pressure air nozzle 442.
本发明的磁片体10打印方式,相比传统的逐层堆积方式,通过多个喷头分别形成打印单元60,再进行挤压粘合,打印耗材可选范围更广、成本更低,打印构件强度更高,加工效率更高,每个打印单元60为较为规则的形状,打印喷头43的运动路径简单,方便进行控制,降低成本。Compared with the traditional layer-by-layer stacking method, the printing method of the magnetic sheet body 10 of the present invention uses multiple nozzles to form the printing unit 60 respectively, and then performs extrusion bonding. The optional range of printing consumables is wider and the cost is lower. The strength is higher, the processing efficiency is higher, each printing unit 60 has a relatively regular shape, and the movement path of the printing nozzle 43 is simple, which is convenient for control and reduces the cost.
各所述磁片体10组成模具本体100后,通过钻孔的方式在模具本体100上形成通孔12,通过紧固螺栓20将各磁片体10锁固在一起。After the magnetic pieces 10 form the mold body 100 , through holes 12 are formed on the mold body 100 by drilling, and the magnetic pieces 10 are locked together by fastening bolts 20 .
本发明的产品形式并非限于本案实施例,任何人对其进行类似思路的适当变化或修饰,皆应视为不脱离本发明的专利范畴。The product form of the present invention is not limited to the embodiment of this case, and anyone who makes appropriate changes or modifications of similar ideas to it should be considered as not departing from the scope of the patent of the present invention.

Claims (16)

  1. 一种利用磁力吸合的片状组合式模具,包括模具本体,模具本体中设有用于成型物品的模腔,其特征在于:所述模具本体包括多块磁片体,各磁片体上均设有子模腔,各磁片体通过磁吸的方式结合在一起,各磁片体的子模腔拼合成所述模腔。A sheet-shaped combined mold that utilizes magnetic attraction, including a mold body, which is provided with a mold cavity for forming an article, and is characterized in that: the mold body includes a plurality of magnetic pieces, and each magnetic piece has a A sub-cavity is provided, and the magnetic pieces are combined together by means of magnetic attraction, and the sub-cavities of the magnetic pieces are joined together to form the mold cavity.
  2. 如权利要求1所述的一种利用磁力吸合的片状组合式模具,其特征在于:多个所述磁片体至少为3个,各所述磁片体上的所述子模腔的形状相同或不同。A sheet combined mold utilizing magnetic force as claimed in claim 1, characterized in that: there are at least 3 said magnetic sheets, and the number of said sub-die cavities on each said magnetic sheet is same or different shape.
  3. 如权利要求1所述的一种利用磁力吸合的片状组合式模具,其特征在于:所述磁片体外包覆有用于增强强度的模片模框。A sheet-shaped combined mold that utilizes magnetic attraction according to claim 1, characterized in that: the outer body of the magnetic sheet is covered with a mold frame for enhancing strength.
  4. 如权利要求3所述的一种利用磁力吸合的片状组合式模具,其特征在于:所述模片模框包括底板和围设在底板周沿的围框,底板和围框围成用于容置所述磁片体的容置腔室,所述磁片体嵌装在容置腔室中,所述磁片体与所述模片模框共同复合形成复合型模片,复合型模片上设有与所述模腔对应的加强模腔。A sheet combined mold utilizing magnetic force as claimed in claim 3, characterized in that: said mold frame comprises a bottom plate and a surrounding frame surrounding the bottom plate, the bottom plate and the surrounding frame are used to form a The accommodating chamber for accommodating the magnetic sheet body, the magnetic sheet body is embedded in the accommodating chamber, and the magnetic sheet body and the mold frame are combined together to form a composite mold piece. A reinforcing mold cavity corresponding to the mold cavity is provided on the mold piece.
  5. 如权利要求1所述的一种利用磁力吸合的片状组合式模具,其特征在于:所述模具本体外套设有与模具本体配合的模架。A sheet combined mold utilizing magnetic force as claimed in claim 1, characterized in that: said mold body is covered with a mold base that cooperates with the mold body.
  6. 如权利要求1所述的一种利用磁力吸合的片状组合式模具,其特征在于:各所述磁片体上均设有通孔,还包括紧固螺栓,紧固螺栓穿设在各所述磁片体的通孔中将各所述磁片体锁锁固定在一起。As claimed in claim 1, a sheet combined mold that utilizes magnetic attraction, is characterized in that: each of the magnetic sheets is provided with a through hole, and also includes a fastening bolt, and the fastening bolt is installed on each Each of the magnetic sheet bodies is locked and fixed together in the through holes of the magnetic sheet bodies.
  7. 如权利要求1所述的一种利用磁力吸合的片状组合式模具,其特征在于:所述模腔的壁面上涂覆或喷涂有防护层。A sheet-shaped combined mold utilizing magnetic attraction according to claim 1, characterized in that: the wall surface of the mold cavity is coated or sprayed with a protective layer.
  8. 如权利要求1所述的一种利用磁力吸合的片状组合式模具,其特征在于:所述磁片体为钕铁硼磁片、铝镍钴磁片或钐钴磁片,还包括盖合在所述模腔上的盖板,所述模腔与鞋底的形状相适配。A sheet-shaped combined mold that utilizes magnetic attraction as claimed in claim 1, wherein the magnetic sheet body is a NdFeB magnetic sheet, an AlNiCo magnetic sheet or a SmCo magnetic sheet, and also includes a cover The cover plate fits on the mold cavity, and the mold cavity is adapted to the shape of the sole.
  9. 一种利用磁力吸合的片状组合式模具的制作方法,其特征在于:采用如下方式进行制作:步骤A,加工出呈片状的多块磁体材料块,全部或部分磁体材料块上设有子模腔;步骤B,对多块磁体材料块进行充磁,形成磁片体;步骤C,将磁片体通过磁吸的方式组装在一起,各磁片体组成模具本体,各磁片体的子模腔组成模具本体的模腔。A method for manufacturing a sheet-shaped combined mold that utilizes magnetic attraction, which is characterized in that: the following method is used to manufacture: Step A, processing a plurality of sheet-shaped magnet material blocks, all or part of the magnet material blocks are provided with The sub-mould; step B, magnetizing a plurality of magnet material blocks to form a magnetic sheet body; step C, assembling the magnetic sheet bodies together by means of magnetic attraction, each magnetic sheet body constitutes the mold body, and each magnetic sheet body The sub-cavities form the cavity of the mold body.
  10. 一种利用磁力吸合的片状组合式模具的制作方法,其特征在于:采用如下方式进行制作:步骤A,加工出呈片状的多块磁体材料块,全部或部分磁体材料块上设有子模腔;步骤B,将磁性材料块排布在一起,各磁性材料块组成模具本体,各磁片体的子模腔组成模具本体的模腔;步骤C,对多块磁体材料块进行充磁,使得各磁体材料块磁吸在一起。A method for manufacturing a sheet-shaped combined mold that utilizes magnetic attraction, which is characterized in that: the following method is used to manufacture: Step A, processing a plurality of sheet-shaped magnet material blocks, all or part of the magnet material blocks are provided with Sub-mold cavity; step B, arranging the magnetic material blocks together, each magnetic material block forms the mold body, and the sub-mold cavities of each magnetic sheet body form the mold cavity of the mold body; step C, filling a plurality of magnet material blocks Magnetic, so that the pieces of magnet material magnetically attract together.
  11. 如权利要求10所述的一种利用磁力吸合的片状组合式模具的制作方法,其特征在于:步骤A中,所述磁片体通过3D打印的方式形成或通过激光切割、线切割方式加工形成。The manufacturing method of a sheet combined mold using magnetic attraction as claimed in claim 10, characterized in that: in step A, the magnetic sheet body is formed by 3D printing or by laser cutting or wire cutting processing to form.
  12. 如权利要求11所述的一种利用磁力吸合的片状组合式模具的制作方法,其特征在于:所述磁片体包括混合在一起的磁粉和粘合剂,磁粉为钕铁硼永磁磁粉、铝镍钴永磁磁粉或钐钴永磁磁粉。A method for making a sheet combined mold using magnetic attraction as claimed in claim 11, wherein the magnetic sheet body includes magnetic powder and adhesive mixed together, and the magnetic powder is NdFeB permanent magnet Magnetic powder, alnico permanent magnetic powder or samarium cobalt permanent magnetic powder.
  13. 如权利要求10所述的一种利用磁力吸合的片状组合式模具的制作方法,其特征在于:所述磁片体通过3D打印设备加工制作,该3D打印设备包括机架、设置在机架上的多个打印喷头、设置在打印喷头的下方的输送装置以及设置在输送装置上的模片模框,以输送装置的输送方向为所述机架的长度方向,多个打印喷头沿机架的宽度方向排布,各打印喷头沿所述机架的宽度排布,在3D打印时,每个打印喷头输送打印材料在模片模框中分别形成打印单元,通过压板挤压打印单元,使得各打印单元在水平方向扩展延伸并粘结在一起。A manufacturing method of a sheet-shaped combined mold utilizing magnetic attraction as claimed in claim 10, characterized in that: the magnetic sheet body is processed and manufactured by a 3D printing device, and the 3D printing device includes a frame, which is arranged on the machine A plurality of print nozzles on the frame, a conveying device arranged under the print nozzles, and a mold frame arranged on the conveying device, with the conveying direction of the conveying device as the length direction of the frame, a plurality of print nozzles along the machine The print nozzles are arranged along the width of the rack, and each print nozzle is arranged along the width of the frame. During 3D printing, each print nozzle conveys the printing material to form a printing unit in the die frame, and the printing unit is squeezed by the pressure plate. Each printing unit is expanded and extended in the horizontal direction and bonded together.
  14. 如权利要求13所述的一种利用磁力吸合的片状组合式模具的制作方法,其特征在于:所述打印喷头通过第一升降机构安装在所述机架上,所述压板通过第二升降机构安装在所述机架上。The manufacturing method of a sheet-shaped combined mold using magnetic attraction as claimed in claim 13, characterized in that: the printing nozzle is installed on the frame through the first lifting mechanism, and the pressing plate is mounted on the frame through the second The lifting mechanism is installed on the frame.
  15. 如权利要求14所述的一种利用磁力吸合的片状组合式模具的制作方法,其特征在于:所述模片模框包括底板和设置在底板上的围框,采用压板挤压打印单元。A method for making a combined sheet mold using magnetic attraction as claimed in claim 14, wherein the mold frame includes a base plate and a surrounding frame arranged on the base plate, and the press plate is used to squeeze the printing unit .
  16. 如权利要求15所述的一种利用磁力吸合的片状组合式模具的制作方法,其特征在于:所述压板上设置排料孔,在压板上对应排料孔设有高压气嘴。The manufacturing method of a sheet combined mold utilizing magnetic attraction as claimed in claim 15, characterized in that: the press plate is provided with discharge holes, and the press plate is provided with high-pressure air nozzles corresponding to the discharge holes.
PCT/CN2022/137929 2021-12-10 2022-12-09 Sheet-shaped combined mold attracted by magnetic force and manufacturing method therefor WO2023104187A1 (en)

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CN208976752U (en) * 2018-11-06 2019-06-14 云南太标精工铸造有限公司 A kind of piece mold
CN210308332U (en) * 2018-09-07 2020-04-14 佛山市石湾陶瓷工业研究所有限公司 Quick combination powder stamping forming die assembly
CN114043648A (en) * 2021-12-10 2022-02-15 苏少虹 Sheet-shaped combined die attracted by magnetic force and manufacturing method thereof
CN216708043U (en) * 2021-12-10 2022-06-10 苏少虹 Sheet-shaped combined die attracted by magnetic force

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CN210308332U (en) * 2018-09-07 2020-04-14 佛山市石湾陶瓷工业研究所有限公司 Quick combination powder stamping forming die assembly
CN208976752U (en) * 2018-11-06 2019-06-14 云南太标精工铸造有限公司 A kind of piece mold
CN114043648A (en) * 2021-12-10 2022-02-15 苏少虹 Sheet-shaped combined die attracted by magnetic force and manufacturing method thereof
CN216708043U (en) * 2021-12-10 2022-06-10 苏少虹 Sheet-shaped combined die attracted by magnetic force

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