CN216706222U

CN216706222U - Loudspeaker automatic production line

Info

Publication number: CN216706222U
Application number: CN202123142056.5U
Authority: CN
Inventors: 谢俊
Original assignee: Hunan Junjiesheng Automation Equipment Co ltd
Current assignee: Hunan Junjiesheng Automation Equipment Co ltd
Priority date: 2021-12-14
Filing date: 2021-12-14
Publication date: 2022-06-10
Anticipated expiration: 2031-12-14

Abstract

The utility model discloses an automatic loudspeaker production line, and belongs to the technical field of loudspeaker production. The problems that production lines are too long and production efficiency is low due to the fact that equipment is dispersed in the existing loudspeaker production are solved. The protective cover comprises a first unit, a second unit and a third unit which are sequentially arranged, wherein the first unit, the second unit and the third unit are respectively provided with protective covers with the same size. Conveying the U-iron smelting tool to a third U-iron smelting tool backflow conveying belt through a second U-iron smelting tool backflow conveying belt; and the conveyor belt in the glue beating stage conveys the half-finished product after glue beating to the conveyor belt in the soldering stage, the conveyor belt in the soldering stage conveys the half-finished product after UV curing and soldering to the magnetizing conveyor belt, and the magnetizing manipulator magnetizes the product on the magnetizing conveyor belt. A small amount of manual operation is cooperated again, the whole production line is compact in structure, most processes are automatically completed, manual input is effectively reduced, labor cost is reduced, and production efficiency is greatly improved.

Description

Automatic loudspeaker production line

Technical Field

The utility model belongs to the technical field of loudspeaker production, and particularly relates to an automatic loudspeaker production line.

Background

The loudspeaker is an electronic element and used as a sound production unit of televisions, mobile phones, loudspeakers and the like, the loudspeaker is produced into a qualified loudspeaker through combined operation of a plurality of machines and manpower in production, and a plurality of processes such as magnetizing, gluing, UV curing, soldering, detecting and the like are carried out in production and assembly.

The existing loudspeaker production line has the defects that all production line devices are scattered, the production line is too long, and the production efficiency is low.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide an automatic loudspeaker production line, which is used for solving the following technical problems:

the existing loudspeaker production has the problems that equipment is dispersed, a production line is too long, and production efficiency is low.

In order to achieve the purpose, the utility model provides the following technical scheme:

an automatic horn production line comprises:

the device comprises a first unit, wherein a first U-iron jig backflow conveyor belt, a magnetizing conveyor belt, a first conveyor belt and a first support jig backflow conveyor belt are sequentially arranged on an operation platform in the first unit, and a magnetizing manipulator is arranged on one side of the magnetizing conveyor belt;

the second unit with first unit butt joint, the operation platform of second unit is equipped with: a second U-iron-tool reflow conveyor belt aligned with the first U-iron-tool reflow conveyor belt, a soldering-stage conveyor belt aligned with the magnetizing conveyor belt, a second conveyor belt aligned with the first conveyor belt, and a second rack-tool reflow conveyor belt aligned with the first rack-tool reflow conveyor belt; a soldering machine is arranged on one side of the conveying belt in the soldering stage, and a UV curing device is arranged above the conveying belt in the soldering stage;

the third unit that keeps away from one side butt joint of first unit with the second unit, the third unit is equipped with: a third U-iron-tool backflow conveyor belt aligned with the second U-iron-tool backflow conveyor belt, a glue-beating-stage conveyor belt aligned with the soldering-stage conveyor belt, a third conveyor belt aligned with the second conveyor belt, and a third-bracket-tool backflow conveyor belt aligned with the second-bracket-tool backflow conveyor belt; beat one side of gluing stage conveyer belt and be equipped with U indisputable and glue the detector and beat the ware with the U indisputable, one side of third conveyer belt is equipped with the CCD detector.

Further scheme: first U iron smelting tool return-flow conveyer is close to the platform edge, it is close to first U iron smelting tool return-flow conveyer to magnetize the conveyer belt, first support smelting tool return-flow conveyer is close to the platform edge of keeping away from first U iron smelting tool return-flow conveyer, first conveyer belt is close to first U iron smelting tool return-flow conveyer.

Further scheme: the first unit, the second unit and the third unit are respectively provided with protective covers with the same size, and two sides of each protective cover are respectively provided with a first cabinet door, a second cabinet door and a third cabinet door.

Further scheme: first cabinet door, second cabinet door and third cabinet door are two to open the door, and just two to open the door and be equipped with clear glass.

Further scheme: at least four casters are respectively arranged at the bottoms of the first unit, the second unit and the third unit in an array manner.

Further scheme: the first unit, the second unit and the third unit are all cuboid integrally.

Compared with the prior art, the utility model has the beneficial effects that:

the first unit, the second unit and the third unit are sequentially arranged and fixedly connected through the protective cover, and the U-iron smelting tool is conveyed to a third U-iron smelting tool backflow conveying belt through a second U-iron smelting tool backflow conveying belt; and the conveyor belt in the glue beating stage conveys the half-finished product after glue beating to the conveyor belt in the soldering stage, the conveyor belt in the soldering stage conveys the half-finished product after UV curing and soldering to the magnetizing conveyor belt, and the magnetizing manipulator magnetizes the product on the magnetizing conveyor belt. A small amount of manual operation is cooperated again, the whole production line is compact in structure, most processes are automatically completed, manual input is effectively reduced, labor cost is reduced, and production efficiency is greatly improved.

Drawings

In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.

Fig. 1 is a schematic overall structure diagram of an automatic horn production line according to an embodiment of the present invention;

fig. 2 is a schematic view of an internal structure of an automatic horn production line according to an embodiment of the present invention;

fig. 3 is a schematic diagram of an internal structure of a first unit according to an embodiment of the present invention;

fig. 4 is a schematic diagram of an internal structure of a second unit according to an embodiment of the present invention;

fig. 5 is a schematic diagram of an internal structure of a third unit according to an embodiment of the present invention.

In the figure: 1. a first unit; 100. a caster wheel; 101. a first cabinet door; 102. a magnetizing manipulator; 103. magnetizing the conveyor belt; 104. a first U-iron smelting tool backflow conveying belt; 105. a first conveyor belt; 106. a first support jig return conveyor belt; 2. a second unit; 201. a second cabinet door; 202. a soldering machine; 203. a UV curing device; 204. a second U-iron smelting tool backflow conveying belt; 205. conveying belts in a soldering stage; 206. a second conveyor belt; 207. a second rack jig return conveyor; 3. a third unit; 301. a third cabinet door; 302. a U iron glue detector; 303. a U-iron glue applicator; 304. a third U iron smelting tool backflow conveying belt; 305. a CCD detector; 306. conveying a belt in a gluing stage; 307. a third conveyor belt; 308. and a third support jig return conveyor belt.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the utility model, are intended for purposes of illustration only and are not intended to limit the scope of the utility model. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.

Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, in an embodiment of the present invention, an automatic horn production line includes a first unit 1, a second unit 2, and a third unit 3, which are sequentially arranged, where the first unit 1, the second unit 2, and the third unit 3 are respectively provided with protective covers of the same size, and two sides of each protective cover are respectively provided with a first cabinet door 101, a second cabinet door 201, and a third cabinet door 301. First cabinet door 101, second cabinet door 201 and third cabinet door 301 are two divisions of doors, and just two divisions of doors are equipped with clear glass.

Operating platform in the first unit 1 is last to be set gradually first U iron smelting tool backward flow conveyer 104, the conveyer belt 103 that magnetizes, first conveyer belt 105 and first support smelting tool backward flow conveyer 106, it is equipped with the manipulator 102 that magnetizes to magnetize conveyer belt 103 one side, magnetize the magnetic part of loudspeaker of process, first U iron smelting tool backward flow conveyer belt 104, the conveyer belt 103 that magnetizes, first conveyer belt 105 and first support smelting tool backward flow conveyer 106 all have solitary transmission power system, and through PLC system coordinated control. At the position of the first conveyor belt 105, the worker opens the first cabinet door 101 to perform the voice coil sheathing operation, and then, the voice coil is conveyed to the second unit 2 by the first conveyor belt 105.

With the second unit 2 of first unit 1 butt joint, the operation platform of second unit 2 is equipped with: a second U-iron tool return conveyor 204 aligned with the first U-iron tool return conveyor 104, a soldering stage conveyor 205 aligned with the magnetizing conveyor 103, a second conveyor 206 aligned with the first conveyor 105, and a second rack tool return conveyor 207 aligned with the first rack tool return conveyor 106. The second U-iron tool reflux conveyor belt 204, the soldering stage conveyor belt 205, the second conveyor belt 206 and the second support tool reflux conveyor belt 207 are all provided with independent power transmission systems and are in linkage control through a PLC system.

At the position of the second conveyor belt 206, the worker opens the second cabinet door 201 to perform the wire and arc releasing operation, and then conveys to the third unit 3 through the second conveyor belt 206. A soldering machine 202 is arranged on one side of the conveying belt 205 in the soldering stage to weld all parts of the horn, the conveying belt 205 in the soldering stage conveys the horn to the first unit 1 for magnetizing after soldering, a UV curing device 203 is arranged above the conveying belt 205 in the soldering stage, and glue curing is carried out on a semi-finished product from the third unit 3;

and a third unit 3 which is butted with one side of the second unit 2 far away from the first unit 1, wherein the third unit 3 is provided with: a third U-iron tool reflow transfer belt 304 aligned with second U-iron tool reflow transfer belt 204, a glue stage transfer belt 306 aligned with soldering stage transfer belt 205, a third transfer belt 307 aligned with second transfer belt 206, and a third rack tool reflow transfer belt 308 aligned with second rack tool reflow transfer belt 207. The third U-iron tool reflow conveyor belt 304, the glue beating stage conveyor belt 306 and the third conveyor belt 307 all have separate transmission power systems and are controlled in a linkage manner through a PLC system.

And a U-iron glue detector 302 and a U-iron glue applicator 303 are arranged on one side of the conveyor belt 306 in the glue applying stage, glue is applied to the corresponding joints of each part, and then the glue is conveyed to the second unit 2 for UV curing. A CCD detector 305 is provided on one side of the third conveyor belt 307 to detect a curved line coming from the second conveyor belt 206 of the second unit 2.

At least four casters 100 are respectively arranged at the bottoms of the first unit 1, the second unit 2 and the third unit 3 in an array manner. The first unit 1, the second unit 2 and the third unit 3 are all cuboid.

The working principle is as follows:

first unit 1, second unit 2 and third unit 3 arrange in proper order, through protection casing fixed connection, also can dismantle. The internal first U-iron-tool return-conveyor 104 of the first unit 1, the second unit 2 and the third unit 3 conveys U-iron tools to the second U-iron-tool return-conveyor 204, and the second U-iron-tool return-conveyor 204 conveys U-iron tools to the third U-iron-tool return-conveyor 304; the glue beating stage conveyor belt 306 conveys the half-finished products after glue beating to the soldering stage conveyor belt 205, the soldering stage conveyor belt 205 conveys the half-finished products after UV curing and soldering to the magnetizing conveyor belt 103, and the magnetizing manipulator 102 magnetizes the products on the magnetizing conveyor belt 103; the first conveyor belt 105 conveys the semi-finished product sleeved with the voice coil to a second conveyor belt 206, manual wire laying and bending are carried out, then the semi-finished product is conveyed to a third conveyor belt 307 through the second conveyor belt 206, and CCD lead detection is carried out; third support tool return-flow conveyor 308 conveys support tools to second support tool return-flow conveyor 207, and second support tool return-flow conveyor 207 conveys support tools to first support tool return-flow conveyor 106. The whole production line is compact in structure, most processes are automatically completed, manual investment is effectively reduced, labor cost is reduced, and production efficiency is greatly improved.

The foregoing is merely exemplary and illustrative of the present invention, and various modifications, additions and substitutions of the specific embodiments described herein may be made by those skilled in the art without departing from the scope of the utility model as defined in the accompanying claims.

Claims

1. The utility model provides a loudspeaker automatic production line which characterized in that includes:

the device comprises a first unit (1), wherein a first U-iron smelting tool backflow conveyor belt (104), a magnetizing conveyor belt (103), a first conveyor belt (105) and a first support smelting tool backflow conveyor belt (106) are sequentially arranged on an operation platform in the first unit (1), and a magnetizing manipulator (102) is arranged on one side of the magnetizing conveyor belt (103);

a second unit (2) docked with the first unit (1), the operating platform of the second unit (2) being provided with: a second U-iron tool reflow conveyor (204) aligned with the first U-iron tool reflow conveyor (104), a soldering stage conveyor (205) aligned with the magnetizing conveyor (103), a second conveyor (206) aligned with the first conveyor (105), and a second rack tool reflow conveyor (207) aligned with the first rack tool reflow conveyor (106); a soldering machine (202) is arranged on one side of the soldering stage conveying belt (205), and a UV curing device (203) is arranged above the soldering stage conveying belt (205);

a third unit (3) docked to the second unit (2) at a side remote from the first unit (1), the third unit (3) being provided with: a third U-iron tool reflow conveyor (304) aligned with the second U-iron tool reflow conveyor (204), a glue stage conveyor (306) aligned with the soldering stage conveyor (205), a third conveyor (307) aligned with the second conveyor (206), and a third rack tool reflow conveyor (308) aligned with the second rack tool reflow conveyor (207); and a U-shaped iron glue detector (302) and a U-shaped iron glue maker (303) are arranged on one side of the conveyor belt (306) in the glue making stage, and a CCD detector (305) is arranged on one side of the third conveyor belt (307).

2. The automatic horn production line of claim 1, wherein the first U-iron jig return conveyor (104) is close to the edge of the platform, the magnetizing conveyor (103) is close to the first U-iron jig return conveyor (104), the first support jig return conveyor (106) is close to the edge of the platform far away from the first U-iron jig return conveyor (104), and the first conveyor (105) is close to the first U-iron jig return conveyor (104).

3. The automatic horn production line according to claim 1, wherein the first unit (1), the second unit (2) and the third unit (3) are respectively provided with protective covers with the same size, and a first cabinet door (101), a second cabinet door (201) and a third cabinet door (301) are respectively arranged on two sides of each protective cover.

4. The automatic horn production line according to claim 3, wherein the first cabinet door (101), the second cabinet door (201) and the third cabinet door (301) are double doors provided with transparent glass.

5. An automatic horn production line according to claim 4, wherein at least four casters (100) are arranged at the bottom of each of the first unit (1), the second unit (2) and the third unit (3) in an array.

6. An automatic horn production line according to claim 1, characterized in that the first unit (1), the second unit (2) and the third unit (3) are all cuboid in their entirety.