CN216705696U - Multistage stamping device is used in bottom plate production - Google Patents
Multistage stamping device is used in bottom plate production Download PDFInfo
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Abstract
本实用新型公开了一种底板生产用多级冲压装置,包括底座,所述底座上设置有第一下模具,所述第一下模具的上端安装有多个第一弹簧。本实用新型通过定位杆与限位环对第一下模具与第二下模具进行移动导向,避免第一下模具与第二下模具合模出现偏移,通过上模具下移一定距离时,第二压力传感器未检测到压力,说明上模具与下模具的定位杆未对准,上模具与第一下模具存在偏差,应停止合模重新校准后再合模,避免合模存在偏差,同时合模时,若检测板接触到障碍物或者工作人员身体时,第一压力传感器检测到压力变化,控制电推杆停止伸出,并进行收缩,避免造成安全事故,同时利用第二弹簧的弹力进行缓冲收缩,避免受压物受压损坏。
The utility model discloses a multi-stage stamping device for bottom plate production, which comprises a base, a first lower die is arranged on the base, and a plurality of first springs are installed on the upper end of the first lower die. The utility model moves and guides the first lower mold and the second lower mold through the positioning rod and the limit ring, so as to avoid the offset of the mold clamping of the first lower mold and the second lower mold. The second pressure sensor does not detect the pressure, indicating that the positioning rods of the upper mold and the lower mold are not aligned, and there is a deviation between the upper mold and the first lower mold. During the mold, if the detection plate touches an obstacle or the body of the staff, the first pressure sensor detects the pressure change, and controls the electric push rod to stop extending and shrinking to avoid safety accidents. At the same time, the elastic force of the second spring is used to Buffer shrinkage to avoid pressure damage to the pressurized object.
Description
技术领域technical field
本实用新型涉及冲压设备技术领域,具体为一种底板生产用多级冲压装置。The utility model relates to the technical field of stamping equipment, in particular to a multi-stage stamping device for bottom plate production.
背景技术Background technique
不同的底板在生产中,冲压方式不同,部分底板加工需要分多个冲压步骤才能完成,从而需要利用多级冲压模具进行冲压。Different bottom plates have different stamping methods in production, and some bottom plates need to be processed in multiple stamping steps, so it is necessary to use multi-stage stamping dies for stamping.
现有的底板生产用多级冲压装置在使用过程中存在以下问题:The existing multi-stage stamping device for base plate production has the following problems during use:
1、没有定位措施,模具在长时间的使用过程中会发生偏移,在进行冲压时,多级冲压模具的合模精度影响产品的质量;1. Without positioning measures, the mold will shift during long-term use. During stamping, the clamping accuracy of the multi-stage stamping mold affects the quality of the product;
2、在进行底板加工时,一般采用人工的方式进行上下料,若存在误操作,容易造成安全事故。2. When processing the bottom plate, the loading and unloading method is generally carried out manually. If there is misoperation, it is easy to cause safety accidents.
实用新型内容Utility model content
本实用新型的目的在于提供一种底板生产用多级冲压装置,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a multi-stage stamping device for bottom plate production, so as to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:一种底板生产用多级冲压装置,包括底座,所述底座上设置有第一下模具,所述第一下模具的上端安装有多个第一弹簧,所述第一弹簧的上端固定连接有第二下模具,所述第二下模具的侧面均设置有多个限位环,所述限位环内滑动套设有定位杆,所述定位杆与第一下模具固定连接,所述底座上第一下模具的外侧固定设置有机架,所述机架上设置有电推杆,所述电推杆的下端固定连接有连接板,所述连接板与机架滑动连接,所述连接板的外侧固定连接有多个伸缩机构,所述伸缩机构包括第一伸缩杆、第二弹簧,所述第一伸缩杆的下端固定连接有检测机构,所述连接板的下端固定连接有多个第三弹簧,所述第三弹簧的下端固定连接有上模座,所述上模座的下侧固定连接有上模具,所述上模座的侧面开设有多个安装槽,所述安装槽内安装有连接块,所述连接块的下端设置有定位机构,所述电推杆与外部终端控制器电性连接。In order to achieve the above purpose, the present invention provides the following technical solutions: a multi-stage stamping device for bottom plate production, comprising a base, a first lower die is arranged on the base, and a plurality of first lower die are installed on the upper end of the first lower die. A spring, the upper end of the first spring is fixedly connected with a second lower mold, the side surfaces of the second lower mold are provided with a plurality of limit rings, and a positioning rod is slidably sleeved in the limit ring. The positioning rod is fixedly connected with the first lower mold, the outer side of the first lower mold on the base is fixedly provided with a frame, the frame is provided with an electric push rod, and the lower end of the electric push rod is fixedly connected with a connecting plate, The connecting plate is slidably connected with the frame, and a plurality of telescopic mechanisms are fixedly connected to the outside of the connecting plate. The telescopic mechanism includes a first telescopic rod and a second spring, and the lower end of the first telescopic rod is fixedly connected with a detection The lower end of the connecting plate is fixedly connected with a plurality of third springs, the lower end of the third spring is fixedly connected with an upper die base, the lower side of the upper die base is fixedly connected with an upper die, and the upper die base is fixedly connected A plurality of installation grooves are opened on the side of the installation groove, a connection block is installed in the installation groove, a positioning mechanism is arranged at the lower end of the connection block, and the electric push rod is electrically connected with the external terminal controller.
优选的,所述第一下模具上第一弹簧的内侧固定连接有第二伸缩杆,所述第二伸缩杆与第二下模具固定连接。Preferably, a second telescopic rod is fixedly connected to the inner side of the first spring on the first lower mold, and the second telescopic rod is fixedly connected to the second lower mold.
优选的,所述第一伸缩杆固定安装在连接板上,所述第二弹簧套设在第一伸缩杆的外侧。Preferably, the first telescopic rod is fixedly mounted on the connecting plate, and the second spring is sleeved on the outer side of the first telescopic rod.
优选的,所述检测机构包括固定板、第一压力传感器、检测板,所述固定板上固定安装在第一伸缩杆上,所述固定板的下侧开设有凹槽,所述第一压力传感器位于凹槽内,所述检测板与凹槽滑动连接,所述检测板位于第一压力传感器的下侧,所述第一压力传感器与外部终端控制器电性连接。Preferably, the detection mechanism includes a fixed plate, a first pressure sensor, and a detection plate, the fixed plate is fixedly mounted on the first telescopic rod, the lower side of the fixed plate is provided with a groove, and the first pressure The sensor is located in the groove, the detection plate is slidably connected with the groove, the detection plate is located on the lower side of the first pressure sensor, and the first pressure sensor is electrically connected with the external terminal controller.
优选的,所述机架上电推杆的外侧固定连接有多个第三伸缩杆,所述第三伸缩杆与连接板固定连接,所述连接板上第三弹簧的外侧固定连接有第四伸缩杆,所述第四伸缩杆与上模座固定连接。Preferably, a plurality of third telescopic rods are fixedly connected to the outer side of the electric push rod on the rack, the third telescopic rods are fixedly connected to the connecting plate, and the outer side of the third spring on the connecting plate is fixedly connected to a fourth telescopic rod. A telescopic rod, the fourth telescopic rod is fixedly connected with the upper die base.
优选的,所述定位机构包括套筒、第二压力传感器、定位板、第四弹簧、定位柱,所述套筒固定安装在连接块上,所述第二压力传感器与定位板位于套筒内,所述定位板位于第二压力传感器的上侧,所述第四弹簧固定安装在定位板上,所述定位柱固定安装在第四弹簧上。Preferably, the positioning mechanism includes a sleeve, a second pressure sensor, a positioning plate, a fourth spring, and a positioning column, the sleeve is fixedly mounted on the connecting block, and the second pressure sensor and the positioning plate are located in the sleeve , the positioning plate is located on the upper side of the second pressure sensor, the fourth spring is fixedly installed on the positioning plate, and the positioning column is fixedly installed on the fourth spring.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、本实用新型通过限位环、定位杆、定位机构的配合使用,通过定位杆与限位环对第一下模具与第二下模具进行移动导向,避免第一下模具与第二下模具合模出现偏移,通过上模具下移一定距离时,第二压力传感器未检测到压力,说明上模具与下模具的定位杆未对准,上模具与第一下模具存在偏差,应停止合模重新校准后再合模,避免合模存在偏差;1. The utility model is used in conjunction with the limit ring, the positioning rod and the positioning mechanism, and the first lower mold and the second lower mold are moved and guided through the positioning rod and the limit ring, so as to avoid the first lower mold and the second lower mold. When the mold clamping is offset, when the upper mold moves down a certain distance, the second pressure sensor does not detect the pressure, indicating that the positioning rods of the upper mold and the lower mold are not aligned, and there is a deviation between the upper mold and the first lower mold, and the closing should be stopped. After the mold is recalibrated, the mold is closed to avoid the deviation of the mold clamping;
2、本实用新型同时还通过检测机构、伸缩机构的配合使用,当连接板下移带动上模具下移合模时,若检测板接触到障碍物或者工作人员身体时,第一压力传感器检测到压力变化,控制电推杆停止伸出,并进行收缩,避免造成安全事故,同时利用第二弹簧的弹力进行缓冲收缩,避免受压物受压损坏。2. The utility model is also used in conjunction with the detection mechanism and the telescopic mechanism. When the connecting plate moves down to drive the upper mold to move down and close the mold, if the detection plate touches an obstacle or the body of the staff, the first pressure sensor detects the When the pressure changes, the electric push rod is controlled to stop extending and shrink to avoid safety accidents. At the same time, the elastic force of the second spring is used to buffer and shrink, so as to avoid damage to the pressed object.
附图说明Description of drawings
图1为本实用新型正视剖视图;Fig. 1 is the front sectional view of the utility model;
图2为本实用新型正视图;Fig. 2 is the front view of the utility model;
图3为图1中A处结构放大图;Fig. 3 is an enlarged view of the structure at place A in Fig. 1;
图4为图2中B处结构放大图。FIG. 4 is an enlarged view of the structure at B in FIG. 2 .
图中:1、底座;2、第一下模具;3、第一弹簧;4、第二下模具;5、限位环;6、定位杆;7、机架;8、电推杆;9、连接板;10、伸缩机构;101、第一伸缩杆;102、第二弹簧;11、检测机构;111、固定板;112、第一压力传感器;113、检测板;12、第三弹簧;13、上模座;14、上模具;15、连接块;16、定位机构;161、套筒;162、第二压力传感器;163、定位板;164、第四弹簧;165、定位柱;17、第二伸缩杆;18、第三伸缩杆;19、第四伸缩杆。In the figure: 1. Base; 2. First lower mold; 3. First spring; 4. Second lower mold; 5. Limit ring; 6. Positioning rod; 7. Frame; 8. Electric push rod; 9 10, telescopic mechanism; 101, first telescopic rod; 102, second spring; 11, detection mechanism; 111, fixed plate; 112, first pressure sensor; 113, detection plate; 12, third spring; 13. Upper die seat; 14. Upper die; 15. Connecting block; 16. Positioning mechanism; 161, Sleeve; 162, Second pressure sensor; 163, Positioning plate; 164, Fourth spring; 165, Positioning column; 17 , the second telescopic rod; 18, the third telescopic rod; 19, the fourth telescopic rod.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-4,本实用新型提供一种技术方案:一种底板生产用多级冲压装置,包括底座1,底座1上设置有第一下模具2,第一下模具2的上端安装有多个第一弹簧3,第一弹簧3的上端固定连接有第二下模具4,第二下模具 4的侧面均设置有多个限位环5,限位环5内滑动套设有定位杆6,定位杆6 与第一下模具2固定连接,底座1上第一下模具2的外侧固定设置有机架7,机架7上设置有电推杆8,电推杆8的下端固定连接有连接板9,连接板9与机架7滑动连接,连接板9的外侧固定连接有多个伸缩机构10,伸缩机构10 包括第一伸缩杆101、第二弹簧102,第一伸缩杆101的下端固定连接有检测机构11,连接板9的下端固定连接有多个第三弹簧12,第三弹簧12的下端固定连接有上模座13,上模座13的下侧固定连接有上模具14,上模座13的侧面开设有多个安装槽,安装槽内安装有连接块15,连接块15的下端设置有定位机构16,电推杆8与外部终端控制器电性连接;1-4, the present utility model provides a technical solution: a multi-stage stamping device for bottom plate production, comprising a
第一下模具2上第一弹簧3的内侧固定连接有第二伸缩杆17,第二伸缩杆17与第二下模具4固定连接,第一伸缩杆101固定安装在连接板9上,第二弹簧102套设在第一伸缩杆101的外侧,检测机构11包括固定板111、第一压力传感器112、检测板113,固定板111上固定安装在第一伸缩杆101上,固定板111的下侧开设有凹槽,第一压力传感器112位于凹槽内,检测板113 与凹槽滑动连接,检测板113位于第一压力传感器112的下侧,第一压力传感器112与外部终端控制器电性连接,机架7上电推杆8的外侧固定连接有多个第三伸缩杆18,第三伸缩杆18与连接板9固定连接,连接板9上第三弹簧12的外侧固定连接有第四伸缩杆19,第四伸缩杆19与上模座13固定连接,定位机构16包括套筒161、第二压力传感器162、定位板163、第四弹簧164、定位柱165,套筒161固定安装在连接块15上,第二压力传感器162与定位板163位于套筒161内,定位板163位于第二压力传感器162的上侧,第四弹簧164固定安装在定位板163上,定位柱165固定安装在第四弹簧164上。The inner side of the
工作原理:冲压时,控制电推杆8伸出驱动连接板9与上模座13下移,从而带动上模具14与定位柱165下移,当上模具14下移一定距离时,第二压力传感器162未检测到压力,说明上模具14与下模具的定位杆6未对准,上模具14与第一下模具2存在偏差,应停止合模重新校准后再合模,避免合模存在偏差,若第二压力传感器162检测到压力时,则说明上模具14与第一下模具2定位准确,可以继续合模冲压,定位柱165收缩进入套筒161内,上模具14与第二下模具4合模进行第一次冲压,第一弹簧3与第三弹簧12 收缩,避免压力过大损耗底板与下模具,电推杆8继续伸出,驱动,使得第一下模具2与第二下模具4进行合模,实现二次冲压,通过定位杆6与限位环5对第一下模具2与第二下模具4进行移动导向,避免第一下模具2与第二下模具4合模出现偏移,冲压结束后,电推杆8复位,带动上模具14复位,当连接板9下移带动上模具14下移合模时,若检测板113接触到障碍物或者工作人员身体时,第一压力传感器112检测到压力变化,控制电推杆8停止伸出,并进行收缩,避免造成安全事故,同时利用第二弹簧102的弹力进行缓冲收缩,避免受压物受压损坏,具有合模精准、安全性高的优点。Working principle: During stamping, the control
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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CN117697269B (en) * | 2024-02-18 | 2024-05-03 | 浙江明禾新能科技股份有限公司 | Automatic welding machine for junction box |
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