CN204672724U - The radial forming processing system of a kind of light-wall pipe - Google Patents

The radial forming processing system of a kind of light-wall pipe Download PDF

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Publication number
CN204672724U
CN204672724U CN201520354471.2U CN201520354471U CN204672724U CN 204672724 U CN204672724 U CN 204672724U CN 201520354471 U CN201520354471 U CN 201520354471U CN 204672724 U CN204672724 U CN 204672724U
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extrusion
blank
thin
mold
processing system
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田国富
游健
勾常膑
朱浔
龚家祯
查怒涛
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Chengdu Homin Technology Co Ltd
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Chengdu Homin Technology Co Ltd
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Abstract

本实用新型公开了一种薄壁管径向成型加工系统,包括支撑台(1)、若干个导向柱(2)、若干个挤压成型模具(3)和用于装夹坯料(4)的芯模(5),导向柱(2)和挤压成型模具(3)环形围绕布置在支撑台(1)周围,导向柱(2)和挤压成型模具(3)楔形连接,芯模(5)设置在支撑台(1)上方,支撑台(1)用于支撑坯料(4),挤压成型模具(3)上设有成型面(31),芯模(5)上设有芯模型面,成型面(31)与芯模型面配合并通过产生挤压使坯料(4)成型。本实用新型的有益效果是:该系统能够用于薄壁管状零件的成型加工,其具有结构简单、使用方便、成型精度高、工作效率高等优点。

The utility model discloses a thin-walled pipe radial forming processing system, which comprises a support table (1), several guide columns (2), several extrusion molding dies (3) and a tool for clamping blanks (4). The mandrel (5), the guide column (2) and the extrusion molding die (3) are annularly arranged around the support table (1), the guide post (2) and the extrusion molding die (3) are wedge-shaped connected, and the core mold (5 ) is set above the support platform (1), the support platform (1) is used to support the blank (4), the extrusion mold (3) is provided with a molding surface (31), and the core mold (5) is provided with a core model surface , the forming surface (31) cooperates with the core model surface and forms the blank (4) by generating extrusion. The beneficial effect of the utility model is that the system can be used for forming and processing thin-walled tubular parts, and has the advantages of simple structure, convenient use, high forming precision and high working efficiency.

Description

一种薄壁管径向成型加工系统A thin-walled tube radial forming processing system

技术领域 technical field

本实用新型涉及加工设备,特别是一种薄壁管径向成型加工系统。 The utility model relates to processing equipment, in particular to a thin-walled pipe radial forming processing system.

背景技术 Background technique

薄壁零件已日益广泛地应用在各工业部门,因为它具有重量轻、节约材料、结构紧凑等特点。但薄壁零件的加工是机械加工领域中比较棘手的问题,原因是薄壁零件刚性差,强度弱,在加工中极容易变形,使零件的形位误差增大,不易保证零件的加工质量。薄壁板状零件加工时易出现翘起、留下凹坑等情况,使零件平面度、平行度等精度达不到要求。薄壁管装零件则有装夹困难、易发生扭曲变形、容易导致零件被压扁等问题,使零件的圆度、圆柱度、平行度等精度达不到要求。 Thin-walled parts have been increasingly widely used in various industrial sectors because of their light weight, material saving, and compact structure. However, the processing of thin-walled parts is a difficult problem in the field of mechanical processing. The reason is that thin-walled parts have poor rigidity and weak strength. Thin-walled plate-like parts are prone to warping and pits during processing, which makes the flatness and parallelism of the parts less than the required precision. Thin-walled tube-mounted parts have problems such as difficult clamping, prone to distortion and deformation, and easy to cause the parts to be flattened, so that the accuracy of the roundness, cylindricity, and parallelism of the parts cannot meet the requirements.

实用新型内容 Utility model content

本实用新型的目的在于克服现有技术的缺点,提供一种结构简单、使用方便的薄壁管径向成型加工系统,该系统能够用于薄壁管状零件的成型加工,其加工精度高、零件不易变形。 The purpose of the utility model is to overcome the shortcomings of the prior art, and provide a thin-walled pipe radial forming processing system with simple structure and easy use. The system can be used for forming thin-walled tubular parts, and its processing accuracy is high Not easily deformed.

本实用新型的目的通过以下技术方案来实现:一种薄壁管径向成型加工系统,包括支撑台、若干个导向柱、若干个挤压成型模具和用于装夹坯料的芯模,导向柱和挤压成型模具呈环形围绕布置在支撑台周围,导向柱和挤压成型模具楔形连接,芯模设置在支撑台上方,支撑台用于支撑坯料,挤压成型模具上设有成型面,芯模上设有芯模型面,成型面与芯模型面配合并通过产生挤压使坯料成型。 The purpose of this utility model is achieved through the following technical solutions: a radial forming processing system for thin-walled tubes, including a support table, several guide columns, several extrusion molding dies and core molds for clamping blanks, guide columns and the extrusion molding die are arranged around the support table in a ring shape, the guide column and the extrusion molding die are connected in a wedge shape, the core mold is arranged above the support table, the support table is used to support the billet, and the extrusion molding die is provided with a molding surface, the core The mold is provided with a core model surface, and the forming surface cooperates with the core model surface to form the billet through extrusion.

所述的导向柱和挤压成型模具环形围绕布置在芯模轴线周围。 The guide column and the extrusion mold are arranged around the axis of the mandrel.

所述的导向柱固定安装在支撑台上。 The guide column is fixedly installed on the support platform.

所述的芯模与坯料过盈配合。 The core mold is in interference fit with the blank.

本实用新型具有以下优点: The utility model has the following advantages:

1.该系统结构简单、使用方便,通过楔形连接改变力的传递方向,将竖直方向的进给转变为水平方向上的进给,使得对薄壁管状零件的冲压加工得以实现,由冲压装置控制多个挤压成型模具同步移动以提供动力,从多个方向对零件同时施力,可以有效防止零件在加工时发生转动,并且施力均匀,使得加工精度高,无需增加额外的动力装置来控制多个成型模具的进给,并且能实现一次性成型,有利于自动化生产,可以降低操作人员的劳动强度; 1. The system is simple in structure and easy to use. The transmission direction of the force is changed through the wedge connection, and the feed in the vertical direction is converted into the feed in the horizontal direction, so that the stamping process of thin-walled tubular parts can be realized. The stamping device Control multiple extrusion molds to move synchronously to provide power, and apply force to the parts from multiple directions at the same time, which can effectively prevent the parts from rotating during processing, and the force is uniform, so that the processing accuracy is high, and there is no need to add additional power devices to Control the feeding of multiple molding dies, and can realize one-time molding, which is conducive to automatic production and can reduce the labor intensity of operators;

2. 通过使用芯模提高零件的刚性,能够有效防止零件不良变形,同时可以有效防止零件转动以免影响加工精度,并且装夹速度快、装夹可靠; 2. By using the mandrel to increase the rigidity of the parts, it can effectively prevent the bad deformation of the parts, and at the same time, it can effectively prevent the rotation of the parts so as not to affect the processing accuracy, and the clamping speed is fast and reliable;

3.通过使用芯模与挤压成型模具配合加工,使得零件成型精度高; 3. By using the core mold and the extrusion molding mold to cooperate with the processing, the forming precision of the parts is high;

4.其可以加工的零件范围广,通过将挤压成型模具均匀布置可以加工完全对成的薄壁管类零件,也可以将挤压成型模具按照与零件相对应的方式布置,来加工具有特殊形状的薄壁管类零件。 4. It can process a wide range of parts. By arranging the extrusion molding dies evenly, it can process completely paired thin-walled pipe parts. It can also arrange the extrusion molding dies in a way corresponding to the parts to process special Shaped thin-walled tubular parts.

附图说明 Description of drawings

图1 为一种薄壁管径向成型加工系统的结构示意图; Fig. 1 is a structural schematic diagram of a thin-walled tube radial forming processing system;

图中,1-支撑台,2-导向柱,3-挤压成型模具,31-成型面,4-坯料,5-芯模。 In the figure, 1-support platform, 2-guide column, 3-extrusion molding die, 31-molding surface, 4-blank, 5-mandrel.

具体实施方式 Detailed ways

下面结合附图对本实用新型做进一步的描述,本实用新型的保护范围不局限于以下所述: Below in conjunction with accompanying drawing, the utility model is further described, and the protection scope of the utility model is not limited to the following:

如图1所示,一种薄壁管径向成型加工系统,它包括支撑台1、若干个导向柱2、若干个挤压成型模具3和芯模5,本实施例中,所述的挤压成型模具3上设有成型面31,芯模5上设有芯模型面,导向柱2和挤压成型模具3呈环形围绕布置在支撑台1周围,本实施例中,所述的导向柱2和挤压成型模具3环形围绕布置在芯模5轴线周围环,以此保证每一个挤压成型模具3上的成型面31到芯模5轴线的距离相同,所述的导向柱2固定安装在支撑台1上,导向柱2和挤压成型模具3楔形连接,挤压成型模具3与传动装置A连接,所述的传动装置A在本实施例中为冲压机构,传动装置A用于控制挤压成型模具3向下移动,芯模5设置在支撑台1上方,芯模5与传动装置B连接,传动装置B用于控制芯模5向下移动,使芯模5能够穿过坯料4,本实施例中,所述的芯模5用于装夹坯料4,所述的芯模5与坯料4过盈配合,以此保证坯料4可以牢固的被夹持在芯模5上,避免坯料4随意移动或转动,通过成型面31与芯模型面配合并通过产生挤压使坯料4成型,传动装置B可以选用气压传动装置、液压传动装置或机械传动装置,支撑台1用于支撑坯料4。 As shown in Figure 1, a thin-walled tube radial forming processing system, it includes a support table 1, a number of guide columns 2, a number of extrusion molds 3 and core mold 5, in this embodiment, the extrusion The compression molding die 3 is provided with a forming surface 31, the core mold 5 is provided with a core mold surface, and the guide post 2 and the extrusion molding die 3 are arranged around the support table 1 in a ring shape. In this embodiment, the guide post 2 and the extrusion mold 3 are annularly arranged around the axis of the core mold 5 to ensure that the distance from the molding surface 31 on each extrusion mold 3 to the axis of the core mold 5 is the same, and the guide column 2 is fixedly installed On the support platform 1, the guide column 2 is wedge-shaped connected with the extrusion molding die 3, and the extrusion molding die 3 is connected with the transmission device A. The transmission device A is a stamping mechanism in this embodiment, and the transmission device A is used to control The extrusion molding mold 3 moves downward, and the core mold 5 is arranged above the support table 1. The core mold 5 is connected with the transmission device B, and the transmission device B is used to control the downward movement of the core mold 5 so that the core mold 5 can pass through the blank 4 , in this embodiment, the core mold 5 is used to clamp the blank 4, and the core mold 5 and the blank 4 have an interference fit, so as to ensure that the blank 4 can be firmly clamped on the core mold 5 to avoid The blank 4 moves or rotates at will, and the blank 4 is formed by cooperating with the core model surface through the forming surface 31 and extrusion. The transmission device B can be a pneumatic transmission device, a hydraulic transmission device or a mechanical transmission device, and the support table 1 is used to support the blank 4.

本实用新型的工作过程如下:将坯料4通过送料机构传送至支撑台1上,由传动装置B控制芯模5向下移动,芯模5穿入坯料4的内孔,由于芯模5的外径大于坯料4的内径,芯模5可以可靠的夹持住坯料4,并且在芯模5进入坯料4的过程中,通过芯模5与坯料4的配合调整坯料4的位置至准确位置。 The working process of the utility model is as follows: the blank 4 is transferred to the support table 1 through the feeding mechanism, the mandrel 5 is controlled by the transmission device B to move downward, and the mandrel 5 penetrates into the inner hole of the blank 4. The diameter is larger than the inner diameter of the blank 4, the core mold 5 can reliably clamp the blank 4, and when the core mold 5 enters the blank 4, the position of the blank 4 can be adjusted to an accurate position through the cooperation between the core mold 5 and the blank 4.

当芯模5与支撑台1接触后,使芯模5停止移动,使用传动装置A控制挤压成型模具3向下移动,由于挤压成型模具3与导向柱2通过楔形连接,故当挤压成型模具3向下移动时,会同时向靠近坯料4的方向移动,当挤压成型模具3上的成型面31接触坯料4后,继续施压,通过成型面31与芯模5上的芯模型面配合将坯料4挤压成型。 When the core mold 5 is in contact with the support table 1, the core mold 5 stops moving, and the transmission device A is used to control the extrusion molding mold 3 to move downward. Since the extrusion molding mold 3 and the guide column 2 are connected in a wedge shape, when extrusion When the forming die 3 moves downward, it will move towards the direction close to the blank 4 at the same time. When the forming surface 31 on the extrusion forming die 3 touches the blank 4, the pressure will continue to pass through the forming surface 31 and the core model on the core mold 5. Surface fitting is used to extrude the blank 4 .

Claims (4)

1.一种薄壁管径向成型加工系统,其特征在于:包括支撑台(1)、若干个导向柱(2)、若干个挤压成型模具(3)和用于装夹坯料(4)的芯模(5),导向柱(2)和挤压成型模具(3)环形围绕布置在支撑台(1)周围,导向柱(2)和挤压成型模具(3)楔形连接,芯模(5)设置在支撑台(1)上方,支撑台(1)用于支撑坯料(4),挤压成型模具(3)上设有成型面(31),芯模(5)上设有芯模型面,成型面(31)与芯模型面配合并通过产生挤压使坯料(4)成型。 1. A thin-walled tube radial forming processing system, characterized in that it includes a support table (1), several guide columns (2), several extrusion molding dies (3) and a blank for clamping (4) The mandrel (5), the guide column (2) and the extrusion mold (3) are annularly arranged around the support table (1), the guide column (2) and the extrusion mold (3) are wedge-shaped connected, and the core mold ( 5) Set above the support platform (1), the support platform (1) is used to support the billet (4), the extrusion mold (3) is provided with a molding surface (31), and the core mold (5) is provided with a core model Surface, the molding surface (31) cooperates with the core model surface and makes the blank (4) shape by generating extrusion. 2.根据权利要求1所述的一种薄壁管径向成型加工系统,其特征在于:所述的导向柱(2)和挤压成型模具(3)环形围绕布置在芯模(5)轴线周围。 2. A thin-walled tube radial forming processing system according to claim 1, characterized in that: the guide column (2) and the extrusion mold (3) are arranged around the axis of the mandrel (5) around. 3.根据权利要求2所述的一种薄壁管径向成型加工系统,其特征在于:所述的导向柱(2)固定安装在支撑台(1)上。 3. A thin-walled tube radial forming processing system according to claim 2, characterized in that: the guide column (2) is fixedly installed on the support table (1). 4.根据权利要求1所述的一种薄壁管径向成型加工系统,其特征在于:所述的芯模(5)与坯料(4)过盈配合。 4 . The thin-walled tube radial forming processing system according to claim 1 , characterized in that: the mandrel ( 5 ) is in interference fit with the blank ( 4 ).
CN201520354471.2U 2015-05-28 2015-05-28 The radial forming processing system of a kind of light-wall pipe Expired - Lifetime CN204672724U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104841721A (en) * 2015-05-28 2015-08-19 成都宏明双新科技股份有限公司 Radial molding and processing system for thin-wall pipe
WO2016188415A1 (en) * 2015-05-28 2016-12-01 成都宏明双新科技股份有限公司 Thin-walled pipe radially forming processing method
CN109940104A (en) * 2019-02-28 2019-06-28 浙江长兴和良智能装备有限公司 A kind of forming method of tee tube, molding machine and formation system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104841721A (en) * 2015-05-28 2015-08-19 成都宏明双新科技股份有限公司 Radial molding and processing system for thin-wall pipe
WO2016188415A1 (en) * 2015-05-28 2016-12-01 成都宏明双新科技股份有限公司 Thin-walled pipe radially forming processing method
CN109940104A (en) * 2019-02-28 2019-06-28 浙江长兴和良智能装备有限公司 A kind of forming method of tee tube, molding machine and formation system
CN109940104B (en) * 2019-02-28 2024-03-26 浙江长兴和良智能装备有限公司 Forming method, forming device and forming system of three-way pipe

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Granted publication date: 20150930