CN216705301U

CN216705301U - Through type hydrocarbon solvent cleaning line for universal parts

Info

Publication number: CN216705301U
Application number: CN202123249631.1U
Authority: CN
Inventors: 李枫
Original assignee: Zhangjiagang Gangwei Ultrasonic Electronic Co ltd
Current assignee: Zhangjiagang Gangwei Ultrasonic Electronic Co ltd
Priority date: 2021-12-22
Filing date: 2021-12-22
Publication date: 2022-06-10
Anticipated expiration: 2031-12-22

Abstract

The utility model relates to a through type general component hydrocarbon solvent cleaning line, wherein a support frame body is arranged at the lower end of a conveying track; the right end of the conveying track is sleeved with a spraying, washing and circulating filter module; the ultrasonic cleaning circulation module is sleeved on the conveying track; the left side of the ultrasonic cleaning circulation module is sleeved on the conveying track and is provided with a spray rinsing circulation filtering module; the left side of the spray rinsing cycle filtering module is sleeved on the conveying track and is provided with a spray antirust cycle filtering module; a spray rinsing liquid storage tank is arranged right below the spray rinsing circulating filter module; an ultrasonic cleaning liquid storage tank is arranged right below the ultrasonic cleaning circulation module; a heat-conducting oil heating box is arranged on the left side of the ultrasonic cleaning liquid storage tank; the utility model can provide the through type universal part hydrocarbon solvent cleaning line with high cleaning efficiency, good cleaning effect, small cleaning pollution and good safety protection performance.

Description

Through type hydrocarbon solvent cleaning line for universal parts

Technical Field

The utility model belongs to the technical field related to production and manufacturing, and particularly relates to a through type general component hydrocarbon solvent cleaning line.

Background

With the rapid development of the domestic automobile industry, the part processing enterprises matched with the domestic automobile industry are rapidly developed, which brings new opportunities to a plurality of enterprises, but the part of the enterprises face unprecedented processing technical difficulties and are very challenging in the face of the threshold requirements of high precision and high index of automobile production host machine factories.

In the whole production process of automobile parts, the types and specifications of parts and products are thousands of, and the quality of the products is ensured by cleaning procedures from automobile appearance parts, interior parts, engine components, power systems, oil circuit control, batteries (new energy) and the like, for example, the cleaning of a VVT (variable valve timing) chain wheel in an automobile engine, wherein the VVT chain wheel belongs to a powder metallurgy product and is finished by pressing metal powder and combining machining.

At present, most of cleaning processes adopt kerosene as a medium and combine corresponding equipment to clean products, and meanwhile, a simple groove type cleaning machine is combined with manual operation to complete operation, so that the labor intensity is high, and the efficiency is not high; the cleaning effect is mainly limited by the properties of kerosene, the treatment effect on dirt on the surface of a product is not ideal, the product can reach the qualified standard after repeated cleaning for many times, and the product quality is low in qualification rate; at present, the whole cleaning process of the VVT sprocket wheel is mainly or lacks a process combination automatic cleaning production line, the production requirements of enterprises cannot be met by a pure single-process or simple multi-process combination mode, simultaneously, the oil mist of the production environment is larger due to higher volatility of kerosene, and the requirements of production cost control and energy conservation and environmental protection are not met no matter direct discharge or recovery treatment is carried out, on the whole, the enterprises have product quality guarantee to have a wider market, and the cleaning process mode cannot meet the development requirements of future VVT sprocket wheel manufacturers; therefore, the combination of the efficient automatic cleaning line and the corresponding cleaning process is the preferred demand of the production enterprises and is the direction of the common development of the industry.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a through type universal part hydrocarbon solvent cleaning line which is high in cleaning efficiency, good in cleaning effect, small in cleaning pollution and good in safety protection performance.

In order to achieve the purpose, the utility model provides the following technical scheme: the through type general component hydrocarbon solvent cleaning line comprises a conveying rail, wherein a support frame body is arranged at the lower end of the conveying rail; the right end of the conveying track is sleeved with a spraying, washing and circulating filter module; the ultrasonic cleaning circulating module is sleeved on the conveying track and is arranged on the left side of the spraying, washing and circulating filter module; the left side of the ultrasonic cleaning circulating module is sleeved on the conveying track and is provided with a spray rinsing circulating filtering module; the spray rinsing cycle filtering module is arranged on the left side of the spray rinsing cycle filtering module and sleeved on the conveying track; a spray rinsing liquid storage tank is arranged right below the spray rinsing circulating filter module; an ultrasonic cleaning liquid storage tank is arranged right below the ultrasonic cleaning circulation module; a heat-conducting oil heating box is arranged on the left side of the ultrasonic cleaning liquid storage tank; a spray rinsing liquid storage tank is arranged right below the spray rinsing circulating and filtering module; a spraying antirust liquid storage tank is arranged right below the spraying antirust circulating filtration module; the inner side of the conveying track is sleeved with a conveying mesh belt through a roller; a transmission motor is horizontally arranged on the supporting frame at the lower end of the left side of the transmission rail, and the transmission net belt is clamped on the transmission end of the transmission motor.

As a further improvement of the utility model, the upper end faces of the spray rinsing cycle filtering module, the ultrasonic cleaning cycle module, the spray rinsing cycle filtering module and the spray antirust cycle filtering module are provided with a top frame outer seal through a bracket cover; an oil mist purifier is arranged on the upper surface of the right side of the top frame outer seal; and a mist suction pipe is connected and installed between the top frame outer seal and the oil mist purifier.

As a further improvement of the utility model, an ultrasonic upper vibrating plate and an ultrasonic lower vibrating plate are arranged inside the ultrasonic cleaning circulation module; the ultrasonic upper vibration plate and the ultrasonic lower vibration plate are respectively arranged on the upper end surface and the lower end surface of the conveying net belt.

As a further improvement of the utility model, the outer side wall of the ultrasonic cleaning liquid storage tank is provided with an ultrasonic cleaning tank cleaning opening; and a heat conduction oil pump is arranged in the ultrasonic cleaning liquid storage tank.

As a further improvement of the utility model, the lower ends of the spray rinsing liquid storage tank, the ultrasonic cleaning liquid storage tank, the heat-conducting oil heating box, the spray rinsing liquid storage tank and the spray antirust liquid storage tank are sleeved with a rack chassis; the lower end face of the frame chassis is symmetrically provided with adjusting foot pads at intervals.

As a further improvement of the utility model, heating coils are arranged inside the spray rinsing liquid storage tank, the ultrasonic cleaning liquid storage tank, the spray rinsing liquid storage tank and the spray antirust liquid storage tank; and circulating water pumps are also arranged in the spraying and washing liquid storage tank, the ultrasonic cleaning liquid storage tank, the spraying and rinsing liquid storage tank and the spraying and antirust liquid storage tank.

As a further improvement of the utility model, the spray rinsing cycle filtering module, the ultrasonic cleaning cycle module, the spray rinsing cycle filtering module and the spray rust-proof cycle filtering module are all embedded with observation windows; the observation window is made of transparent glass.

As a further improvement of the utility model, the outer side wall of the support frame at the lower end of the conveying track is provided with a sealing door plate.

As a further improvement of the utility model, the outer side wall of the conveying track is provided with an electric control cabinet through a bracket.

As a further improvement of the utility model, a blow-drying air pump is arranged inside the spraying antirust circulating filtration module.

Compared with the prior art, the utility model has the beneficial effects that: the technical scheme adopts a segmented modular design, so that the process adjustment is convenient, and the installation and debugging can be more efficient and faster; according to the technical scheme, the spraying, washing and circulating filtering module is arranged on the conveying track and is mainly used for pre-washing product parts to remove larger particle impurities on the surfaces, so that the influence on the circulating filtering precision of a subsequent cleaning solution is reduced; according to the technical scheme, the ultrasonic cleaning circulation module is arranged on the conveying track, the ultrasonic cleaning circulation module is mainly used for precisely cleaning product parts, and ultrasonic waves have a high-efficiency and super-strong vibration excitation function and can be beneficial to quickly stripping particle impurities on the surfaces of the parts; the technical scheme is that a spray rinsing cycle filtering module is arranged on a conveying track, the spray rinsing cycle filtering module is mainly used for final cleaning of the surface of a part and controlling residual indexes of particle impurities, mainly controlling particle residues influencing cleanliness detection, and meanwhile, the cleanliness of the part is improved through full spraying and full filtering modes, and the quality of the part is ensured; according to the technical scheme, the blow-dry air pump is arranged in the spray antirust circulating filtration module and is mainly used for blow-drying the surface of a product part before discharging, so that liquid carrying is reduced, the working environment is improved, and the consumption of a cleaning medium is reduced; according to the technical scheme, the heat conduction oil pump and the heat conduction oil pump are adopted, and the cleaning medium is indirectly heated through the connected heating coil, so that the cleaning effect is favorably improved, and the safety risk caused by direct heating is avoided; according to the technical scheme, the spray rinsing liquid storage tank, the ultrasonic cleaning liquid storage tank, the spray rinsing liquid storage tank and the spray antirust liquid storage tank are arranged below the conveying track, and the circulating water pumps are arranged in the spray rinsing liquid storage tank, the ultrasonic cleaning liquid storage tank, the spray rinsing liquid storage tank and the spray antirust liquid storage tank, so that the cyclic utilization rate of cleaning liquid can be improved, the production cost is reduced, and meanwhile, the pollution to the environment can be avoided; this technical scheme sprays and washes circulation filtration module, ultrasonic cleaning circulation module and sprays rinsing circulation filtration module and spray rust-resistant circulation filtration module upper shield and be equipped with the roof-rack outer seal, is provided with oil mist clarifier and fog-absorbing pipe on the roof-rack outer seal, and through adopting mechanical type oil mist clarifier, it has efficient throughput, can in time collect the volatile gas in the equipment environment, reduces and leaks to improve operational environment.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

In the figure: 1. a transfer rail; 2. a spray rinsing circulating filter module; 3. an ultrasonic cleaning circulating filter module; 4. a spray rinsing circulating filter module; 5. spraying an antirust circulating filter module; 6. spraying and washing a liquid storage tank; 7. ultrasonically washing the liquid storage tank; 8. a heat conducting oil heating box; 9. spraying and rinsing a liquid storage tank; 10. spraying an antirust liquid storage tank; 11. a conveyor belt; 12. a drive motor; 13. sealing the top frame; 14. an oil mist purifier; 15. a mist suction pipe; 16. an ultrasonic upper vibrating plate; 17. an ultrasonic lower vibration plate; 18. cleaning an opening of the ultrasonic cleaning tank; 19. a heat-conducting oil pump; 20. a heat conducting oil heating box; 21. adjusting the foot pad; 22. a heating coil; 23. an observation window; 24. an outer door closure panel; 25. an electrical control cabinet; 26. and (5) drying the air pump.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, the present invention provides a technical solution: the through type general component hydrocarbon solvent cleaning line comprises a conveying rail 1, wherein a support frame body is arranged at the lower end of the conveying rail 1; the right end of the conveying track 1 is sleeved with a spraying, washing and circulating filter module 2; the spray washing circulating filter module mainly forms an annular all-directional washing mode by combining internal upper and lower spraying and two-side spraying, and improves the washing effect by combining high-pressure washing of a water pump; the left side of the spray washing circulating filter module 2 is sleeved on the conveying track 1 and is provided with an ultrasonic cleaning circulating module 3; the ultrasonic cleaning circulating module can avoid cleaning blind areas by an installation mode of radiating up and down on the mesh belt through ultrasonic waves, and meanwhile, the ultrasonic station is provided with a circulating filtering function, so that the online filtering of cleaning media can be realized, and the cleaning cleanliness is continuously improved; the left side of the ultrasonic cleaning circulating module 3 is sleeved on the conveying track 1 and is provided with a spray rinsing circulating filtering module 4; the left side of the spray rinsing cycle filtering module 4 is sleeved on the conveying track 1 and is provided with a spray antirust cycle filtering module 5; a spray washing liquid storage tank 6 is arranged right below the spray washing circulating filter module 2; an ultrasonic cleaning liquid storage tank 7 is arranged right below the ultrasonic cleaning circulating module 3; a heat conducting oil heating box 8 is arranged on the left side of the ultrasonic cleaning liquid storage tank 7; a spray rinsing liquid storage tank 9 is arranged right below the spray rinsing circulating and filtering module 4; a spraying antirust liquid storage tank 10 is arranged right below the spraying antirust circulating filtration module 5; the inner side of the conveying track 1 is sleeved with a conveying mesh belt 11 through a roller; a transmission motor 12 is horizontally arranged on the supporting frame at the lower end of the left side of the conveying track 1, and the conveying mesh belt 11 is clamped on the transmission end of the transmission motor 12.

The upper end faces of the spray rinsing cycle filtering module 2, the ultrasonic cleaning cycle module 3, the spray rinsing cycle filtering module 4 and the spray antirust cycle filtering module 5 are covered with a top frame outer seal 13 through a bracket; an oil mist purifier 14 is arranged on the upper surface of the right side of the upper frame outer seal 13; a mist suction pipe 15 is connected and installed between the top frame outer seal 13 and the oil mist purifier 14; an ultrasonic upper vibrating plate 16 and an ultrasonic lower vibrating plate 17 are arranged inside the ultrasonic cleaning circulating module 3; an ultrasonic upper vibration plate 16 and an ultrasonic lower vibration plate 17 are respectively arranged on the upper end surface and the lower end surface of the conveying mesh belt 11; the outer side wall of the ultrasonic cleaning liquid storage tank 7 is provided with an ultrasonic cleaning tank cleaning port 18; a heat conduction oil pump 19 is arranged inside the ultrasonic cleaning liquid storage tank 7; the lower ends of the spray rinsing liquid storage tank 6, the ultrasonic cleaning liquid storage tank 7, the heat transfer oil heating box 8, the spray rinsing liquid storage tank 9 and the spray antirust liquid storage tank 10 are sleeved with a rack chassis 20; the lower end surface of the frame chassis 20 is symmetrically provided with adjusting foot pads 21 at intervals; heating coils 22 are arranged inside the spray rinsing liquid storage tank 6, the ultrasonic cleaning liquid storage tank 7, the spray rinsing liquid storage tank 9 and the spray antirust liquid storage tank 10; a circulating water pump is also arranged inside the spray rinsing liquid storage tank 6, the ultrasonic cleaning liquid storage tank 7, the spray rinsing liquid storage tank 9 and the spray antirust liquid storage tank 10; observation windows 23 are embedded and installed in the spray rinsing circulating and filtering module 2, the ultrasonic cleaning circulating module 3, the spray rinsing circulating and filtering module 4 and the spray rust-proof circulating and filtering module 5; the observation window 23 is made of transparent glass; the outer side wall of the support frame at the lower end of the conveying track 1 is provided with a sealing door plate 24; the outer side wall of the conveying track 1 is provided with an electric control cabinet 25 through a bracket; the interior of the spraying rust-proof circulating filter module 5 is provided with a blow-dry air pump 26.

After the equipment is installed, a product to be cleaned is firstly placed on the right side of a conveying rail 1, the product is driven by the conveying rail 1 to pass through a spraying and washing circulating filter module 2, the spraying and washing circulating filter module 2 washes away large granular substances on the surface of the product, then the product passes through an ultrasonic cleaning circulating filter module 3, the ultrasonic cleaning circulating filter module 3 strips the Wan & lt 32468particle impurities attached to the surface of the product through an ultrasonic high-efficiency and super-strong vibration excitation function, then the product passes through a spraying and rinsing circulating filter module 4, and the spraying and rinsing circulating filter module 4 cleans the product again through a spraying and rinsing mode, so that the smoothness of the product is improved, then the surface of a product part is dried through a spraying and rust-preventing circulating filter module 5 and a drying air pump 26 inside the spraying and rust-preventing circulating filter module 5, liquid carrying is reduced, the working environment is improved, and the consumption of a cleaning medium is reduced, and finally, taking down the dried product from the rear end of the conveying track 1.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the utility model. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. Hydrocarbon solvent cleaning line of general spare part of through type, its characterized in that: comprises a conveying track (1), and a support frame body is arranged at the lower end of the conveying track (1); the right end of the conveying track (1) is sleeved with a spraying, washing and circulating filter module (2); the left side of the spray washing circulating filter module (2) is sleeved on the conveying track (1) and is provided with an ultrasonic cleaning circulating module (3); the left side of the ultrasonic cleaning circulating module (3) is sleeved on the conveying track (1) and is provided with a spray rinsing circulating filtering module (4); the left side of the spray rinsing circulating filter module (4) is sleeved on the conveying track (1) and is provided with a spray antirust circulating filter module (5); a spray rinsing liquid storage tank (6) is arranged right below the spray rinsing circulating filter module (2); an ultrasonic cleaning liquid storage tank (7) is arranged right below the ultrasonic cleaning circulating module (3); a heat-conducting oil heating box (8) is arranged on the left side of the ultrasonic cleaning liquid storage tank (7); a spray rinsing liquid storage tank (9) is arranged right below the spray rinsing circulating filter module (4); a spraying antirust liquid storage tank (10) is arranged right below the spraying antirust circulating filtration module (5); a conveying mesh belt (11) is sleeved and mounted on the inner side of the conveying track (1) through a roller; a transmission motor (12) is horizontally arranged on a supporting frame at the lower end of the left side of the conveying track (1), and a conveying mesh belt (11) is clamped on the transmission end of the transmission motor (12).

2. The pass-through universal component hydrocarbon solvent cleaning line of claim 1, wherein: the upper end faces of the spray rinsing circulating and filtering module (2), the ultrasonic cleaning circulating module (3), the spray rinsing circulating and filtering module (4) and the spray antirust circulating and filtering module (5) are covered with a top frame outer seal (13) through a support; an oil mist purifier (14) is arranged on the upper surface of the right side of the top frame outer seal (13); and a mist suction pipe (15) is connected and installed between the top frame outer seal (13) and the oil mist purifier (14).

3. The pass-through hydrocarbon solvent cleaning line of claim 1, wherein: an ultrasonic upper vibrating plate (16) and an ultrasonic lower vibrating plate (17) are arranged in the ultrasonic cleaning circulating module (3); the ultrasonic upper vibration plate (16) and the ultrasonic lower vibration plate (17) are respectively arranged on the upper end surface and the lower end surface of the conveying mesh belt (11).

4. The pass-through universal component hydrocarbon solvent cleaning line of claim 1, wherein: the outer side wall of the ultrasonic cleaning liquid storage tank (7) is provided with an ultrasonic cleaning tank cleaning port (18); and a heat conduction oil pump (19) is arranged in the ultrasonic cleaning liquid storage tank (7).

5. The pass-through universal component hydrocarbon solvent cleaning line of claim 1, wherein: the lower ends of the spray rinsing liquid storage tank (6), the ultrasonic cleaning liquid storage tank (7), the heat transfer oil heating box (8), the spray rinsing liquid storage tank (9) and the spray antirust liquid storage tank (10) are sleeved with a rack chassis (20); the lower end face of the rack chassis (20) is symmetrically provided with adjusting foot pads (21) at intervals.

6. The pass-through hydrocarbon solvent cleaning line of claim 1, wherein: heating coils (22) are arranged inside the spray rinsing liquid storage tank (6), the ultrasonic cleaning liquid storage tank (7), the spray rinsing liquid storage tank (9) and the spray antirust liquid storage tank (10); and circulating water pumps are arranged in the spray rinsing liquid storage tank (6), the ultrasonic cleaning liquid storage tank (7), the spray rinsing liquid storage tank (9) and the spray antirust liquid storage tank (10).

7. The pass-through universal component hydrocarbon solvent cleaning line of claim 1, wherein: observation windows (23) are embedded and installed in the spray washing circulating filter module (2), the ultrasonic cleaning circulating module (3), the spray rinsing circulating filter module (4) and the spray rust-proof circulating filter module (5); the observation window (23) is made of transparent glass.

8. The pass-through universal component hydrocarbon solvent cleaning line of claim 1, wherein: and a sealing door plate (24) is arranged on the outer side wall of the support frame at the lower end of the conveying track (1).

9. The pass-through universal component hydrocarbon solvent cleaning line of claim 1, wherein: the outer side wall of the conveying track (1) is provided with an electric control cabinet (25) through a bracket.

10. The pass-through universal component hydrocarbon solvent cleaning line of claim 1, wherein: and a blow-drying air pump (26) is arranged inside the spraying rust-proof circulating filtration module (5).