CN216699028U

CN216699028U - Manual terminal station machine of pressing

Info

Publication number: CN216699028U
Application number: CN202220194633.0U
Authority: CN
Inventors: 黄郁; 陈妃毅; 郭春强
Original assignee: Shenzhen Ruishenke Intelligent Technology Co ltd
Current assignee: Shenzhen Ruishenke Intelligent Technology Co ltd
Priority date: 2022-01-18
Filing date: 2022-01-18
Publication date: 2022-06-07
Anticipated expiration: 2032-01-18

Abstract

The utility model relates to the technical field of automobile wire prefabrication, and discloses a manual terminal pressing work machine which comprises a host and an operation box, wherein a touch screen is fixedly arranged on the front side of the operation box, a radio station antenna is fixedly arranged on the top of the operation box, a radio station antenna connecting plug is fixedly arranged on the back side of the host, a receiving end of the radio station antenna connecting plug is fixedly connected with an output end of the radio station antenna, and communication ports are formed in the back sides of the host and the operation box. This manual terminal station of pressing, through setting up the USB flash disk socket and sweeping yard rifle socket, the operator sweeps the sign indicating number and confirms, and operator's easy operation, the record of process is automatic to be accomplished, and personnel are difficult for appearing tired out the sense, and the error rate very reduces, and the degree of compliance of operation flow increases substantially, and production efficiency increases substantially, and production data record is reliable clear, and the form of data input computer need not the staff, can directly use.

Description

Manual terminal station pressing machine

Technical Field

The utility model relates to the technical field of automobile wire prefabrication, in particular to a manual pressing terminal station.

Background

Automobiles are safety-related and have high safety requirements. Therefore, the automobile lead is required to have good quality, guarantee and durability, the terminal product, the die number, the size, the appearance, the pulling force and the like of the exposed wire core all need to meet the quality requirement and the specification requirement, the production steps and the record measurement need to be strictly controlled in production, and the traceability production record is provided.

At present, according to a certain variety of tasks of production, a specified number of wire rods pressed with connecting terminals are processed. The method comprises the steps that an operator records confirmed terminal products and die numbers, measured values of test samples before and after operation, defects found in a production process, production quantity and the like are recorded, all the records are written by hands of the operator, the operation flow and the records of the operator are complicated, the operator is prone to fatigue, the error rate is high, the compliance of the operation flow is low, the production efficiency is low, the samples need to be tested before and after the operation, a set of measuring instrument is placed at each production station and comprises a dial indicator, a micrometer and a wire tension testing device, the cost is high, the measuring steps are multiple, and measuring items need to be sequenced.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Aiming at the defects of the prior art, the utility model provides the manual terminal pressing station which has the advantages of guiding workers to perform standard operation according to steps, automatically recording production process data, saving the number of measuring instruments and the like, and solves the problems that a production operator of a wiring terminal is complicated in operation flow and recording, easy to feel tired, high in error rate, low in operation flow compliance, low in production efficiency, large in the number of measuring instruments and high in cost.

(II) technical scheme

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a manual terminal machine of working of pressing, includes host computer and operation box, the positive fixed mounting of operation box has the touch-sensitive screen, the top fixed mounting of operation box has the radio station antenna, the back fixed mounting of host computer has radio station antenna connecting plug, radio station antenna connecting plug's receiving terminal and radio station antenna's output fixed connection, the communication mouth has all been seted up at the back of host computer and operation box, the back fixed mounting of operation box has two fixation clamps.

Preferably, the right side of the front surface of the host is provided with a PLC software upgrading port, the bottom of the front surface of the operation box is provided with a touch screen software upgrading port, and a debugging port for PLC programming can input a new program into the PLC through the interface, so that the control software of the PLC can be upgraded conveniently and quickly.

Preferably, the bottom of the front side of the operation box is provided with a USB flash disk socket, and parameters such as basic parameters of the USB flash disk, production task data and the like are led into the touch screen, and production recorded data can also be led out.

Preferably, the back of the operation box is provided with a code scanning gun socket, a communication cable of the code scanning gun is connected, and code scanning information of the code scanning gun is transmitted to the touch screen.

Preferably, the back of the host is provided with a communication interface of the CFM machine, the CFM machine is connected with a monitoring machine of the manual terminal crimping machine, and when the CFM machine detects that the manual terminal crimping machine crimps the terminal, a signal is fed back to the host.

Preferably, the back of the main machine is fixedly provided with a wiring bar, and the input/output wiring bar is connected to a control signal end of the manual terminal crimping machine, so that the action permission and crimping completion signal receiving of the manual terminal crimping machine are realized.

Compared with the prior art, the utility model provides a manual pressing terminal station machine, which has the following beneficial effects:

1. this manual terminal station of pressing, through setting up the USB flash disk socket and sweeping yard rifle socket, the operator sweeps the sign indicating number and confirms, and operator's easy operation, the record of process is automatic to be accomplished, and personnel are difficult for appearing tired out the sense, and the error rate very reduces, and the degree of compliance of operation flow increases substantially, and production efficiency increases substantially, and production data record is reliable clear, and the form of data input computer need not the staff, can directly use.

2. This manual terminal station of pressing, through setting up the touch-sensitive screen, control software mainly has PLC control software and touch-sensitive screen control software, and PLC and touch-sensitive screen are by wide use in industrial automation production, and its operation is stable, reliable, anti-interference strong, information operation throughput is powerful, man-machine exchange convenient and fast, programming debugging is simple and convenient, software upgrading is easy.

Drawings

FIG. 1 is a schematic structural view of a work station of the present invention;

fig. 2 is a schematic diagram of the back structure of the station machine.

Wherein: 1. a host; 2. an operation box; 3. a touch screen; 4. a radio station antenna; 5. a radio station antenna connecting plug; 6. a communication port; 7. a fixing clip; 8. a PLC software upgrading port; 9. a touch screen software upgrade port; 10. a USB flash disk socket; 11. a code scanning gun socket; 12. a CFM machine communication interface; 13. and (6) a wiring bank.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, a manual press terminal station machine, includes a host 1 and an operation box 2, the host 1 is provided with an agile PLC, an agile RS232 communication board, a radio station, and a DC24V power supply, the operation box is mainly provided with an agile touch screen, the front of the operation box 2 is fixedly provided with a touch screen 3, the right side of the front of the host 1 is provided with a PLC software upgrade port 8, a PLC programming debug port through which a new program can be input to the PLC for conveniently and quickly upgrading the control software of the PLC, the bottom of the front of the operation box 2 is provided with a touch screen software upgrade port 9, a touch screen programming debug port through which a new program can be input to the touch screen, the software upgrade of the control software of the touch screen can be conveniently and quickly realized, the touch screen 3 is provided, the control software mainly includes PLC control software and touch screen control software, the PLC and the touch screen are widely used in industrial automation production, the operation is stable, reliable, strong in interference resistance, strong in information operation processing capacity, convenient and fast in man-machine communication, simple and convenient in programming and debugging, easy in software upgrading, the bottom of the front side of the operation box 2 is provided with a USB flash disk socket 10, parameters such as basic parameters of a USB flash disk, production task data and the like are led into a touch screen, and production recorded data can also be led out, the back side of the operation box 2 is provided with a code scanning gun socket 11, a communication cable of a code scanning gun is connected, code scanning information of the code scanning gun is transmitted to the touch screen, the USB flash disk socket 10 and the code scanning gun socket 11 are arranged, an operator scans codes to confirm, the operation of the operator is simple, the recording of the process is automatically completed, the operator is not easy to feel tired, the error rate is greatly reduced, the compliance of the operation flow is greatly improved, the production efficiency is greatly improved, the production data recording is reliable and clear, and the data are not required to be manually input into a form of a computer, can be directly used, the top of the operation box 2 is fixedly provided with a radio station antenna 4, the back of the host machine 1 is fixedly provided with a radio station antenna connecting plug 5, the receiving end of the radio station antenna connecting plug 5 is fixedly connected with the output end of the radio station antenna 4, the radio station antenna 4 sends a wireless signal to the host machine 1, realizes remote wireless communication with the host 1, the back of the host 1 and the back of the operation box 2 are both provided with communication ports 6, the back of the host 1 is provided with a CFM machine communication interface 12 for connecting a monitor of a manual terminal crimping machine, when the CFM machine detects that the manual terminal crimping machine crimping terminal is bad, a feedback signal is sent to the main machine, the wiring bar 13 is fixedly installed on the back face of the main machine 1, the input and output wiring bar is connected to the manual terminal crimping machine control signal end, the purpose of allowing the manual terminal crimping machine to act and receiving a crimping completion signal is achieved, and the two fixing clamps 7 are fixedly installed on the back face of the operation box 2.

When the device is used, firstly, a manager authorizes the manager, and the manager sets the identity numbers of an operator and a maintainer of the device in a document; the operation task and the measurement specification are set, the data are input into the touch screen through the USB flash disk, an operator scans the personal identification number bar code or the two-dimensional code by using a code scanning gun of the device, and the device determines the operation authority of the operator. The manager authorizes the manager, the manager authorizes the operator and the maintainer, edits data such as operation tasks and the like, confirms the defect, imports the data, exports a report, performs daily checking and normal operation on the operator, performs regular checking and debugging on the maintainer, confirms the code scanning of the operator, authorizes the operation of the device, and automatically guides the operation according to the production flow by default. Daily check is carried out once a day, if the check is not carried out on the day, a check picture is entered, and only the operator finishes the steps of the daily check, the production operation can be carried out. If daily check is finished on the same day, the production operation is directly carried out. And in the production operation, firstly, a list of operations to be performed is scanned, the correspondingly used mold and terminal are scanned, an initial product is manufactured, the specification is measured and confirmed, and formal production can be performed only if the product is qualified.

In the actual production, if a person finds the pressing failure or a manual terminal pressing machine detects the pressing failure, the device forcibly controls the manual terminal pressing machine to stop working. The worker must confirm the failure, scan the code and input the failure code, after the manager confirms, the operation is possible. After the operation task is finished, making a final product, measuring and confirming the specification, scanning a code by a maintainer for confirmation, authorizing to enter the device for operation, and automatically checking the flow to guide the operation according to the period by default; the operator can only complete the operation according to the operation flow guidance operation specified by the device; the standard operation flow comprises daily checking, regular checking, operation according to a task list, primary product making and measuring, final product making and measuring, defective product confirmation and the like; the device automatically records time, quantity, personnel, articles, measurement values and other data of daily checking, regular checking, operation, initial product making and measurement, final product making and measurement, defective confirmation and the like, and stores the data all the time (without losing after power failure), and can store production data for more than one month; the device can inquire the production data in a certain time period, and is convenient for accounting; the recorded production data can be conveniently exported through the U disk at any time, and can be opened and edited on a common office computer, so that the production condition can be further analyzed and counted.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a manual terminal station that is being pressed, includes host computer (1) and operation box (2), its characterized in that: the utility model discloses a wireless communication terminal, including operation box (2), the front fixed mounting of operation box (2) has touch-sensitive screen (3), the top fixed mounting of operation box (2) has radio station antenna (4), the back fixed mounting of host computer (1) has radio station antenna connecting plug (5), the receiving terminal of radio station antenna connecting plug (5) and the output fixed connection of radio station antenna (4), communication mouth (6) have all been seted up with the back of operation box (2), the back fixed mounting of operation box (2) has two fixation clamps (7).

2. The manual crimping terminal station as claimed in claim 1, wherein: the right side of the front of the host (1) is provided with a PLC software upgrading port (8), and the bottom of the front of the operation box (2) is provided with a touch screen software upgrading port (9).

3. The manual crimping terminal station as claimed in claim 1, wherein: the bottom of the front side of the operation box (2) is provided with a USB flash disk socket (10).

4. The manual crimping terminal station as claimed in claim 1, wherein: a code scanning gun socket (11) is formed in the back face of the operation box (2).

5. The manual crimping terminal station as claimed in claim 1, wherein: the back of the host (1) is provided with a CFM communication interface (12).

6. The manual crimping terminal station as claimed in claim 1, wherein: and the back surface of the host (1) is fixedly provided with a wiring bar (13).