CN216688604U - Needle taking device of sewing machine needle management system - Google Patents
Needle taking device of sewing machine needle management system Download PDFInfo
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- CN216688604U CN216688604U CN202123304709.5U CN202123304709U CN216688604U CN 216688604 U CN216688604 U CN 216688604U CN 202123304709 U CN202123304709 U CN 202123304709U CN 216688604 U CN216688604 U CN 216688604U
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- direction driving
- eedle
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Abstract
The utility model relates to a needle taking device of a needle management system of a sewing machine, which comprises a machine needle plate and a needle taking mechanism, wherein a plurality of needle grooves are formed in the machine needle plate, needles are placed in the needle grooves, the needle taking mechanism is positioned above the machine needle plate, the needle taking mechanism is connected with an X-direction driving mechanism and a Y-direction driving mechanism, the X-direction driving mechanism and the Y-direction driving mechanism are in circuit connection with a controller, the position of each needle groove and the specification information of the needles placed in the needle grooves are recorded in a memory of the controller, the controller controls and drives the needle taking mechanism to move to a specified position through the X-direction driving mechanism and the Y-direction driving mechanism, and the needle taking mechanism moves to the upper part of any one needle groove under the control of the controller and can grab the needles from the needle grooves; the needle taking mechanism is arranged in a modularized manner, the needle is pre-placed on the needle seat when leaving a factory, the whole needle seat is placed in the needle groove when the needle taking mechanism is used, only one group of needle taking mechanisms are arranged, the needle taking mechanisms complete automatic grabbing and releasing through the X-direction transmission mechanism and the Y-direction transmission mechanism, only one needle outlet is formed, and the needle taking mechanism has the characteristics of reasonable structure, convenience in management, high efficiency and safety.
Description
Technical Field
The utility model relates to the technology of sewing machines, in particular to a needle taking device of a sewing machine needle management system.
Background
The sewing machine needle needs to be used in clothing production, and the sewing machine needle belongs to the vulnerable part, can go out the circumstances such as eedle fracture at the sewing meeting in-process, need change the eedle after the eedle fracture, leaves the broken needle on the clothing easily in the process of having passed through here, in case the condition that can appear hindering the people after selling of the ready-made clothe that remains the eedle like this, consequently need in time withdraw the broken needle in the source, avoid the emergence of this kind of condition.
However, in large-scale clothing production enterprises, broken needles are common, the broken needles cannot be guaranteed to be completely withdrawn by means of manual work, once an injury event occurs, the broken needles cannot be traced, and therefore the needles need to be managed on the whole, for this reason, the applicant designs a sewing machine needle intelligent manager before, for example, a notice CN209433477U discloses a sewing machine needle intelligent manager, and belongs to the technical field of sewing equipment accessories; the utility model has the main purposes of realizing intelligent and efficient forced recovery of waste needles and release of new needles, thereby solving the problems of potential safety hazard and environmental pollution caused by random discarding of the waste needles, simultaneously releasing needles of different models according to the requirements of operators and saving human resources; the device effectively manages the machine needle, forcibly recovers the waste needle and then provides a new machine needle, thereby avoiding the occurrence of accidents of broken machine and hurting people.
The machine needles of the device adopt a pushing mode, are provided with a row of needle outlets, are easy to cause the problems of collar leakage and the like, and meanwhile, the structure needs to place the machine needles into a fixed seat one by one, so that the preparation work is heavier, a plurality of groups of machine needle pushing-out mechanisms are arranged, and the structure is not simple; the multi-needle opening has a plurality of needle openings, so that the problem of leakage exists.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a needle taking device of a sewing machine needle management system, which is characterized in that a machine needle is modularly arranged, the machine needle is pre-placed on a machine needle seat when leaving a factory, the whole machine needle seat is only placed in a needle groove when in use, only one group of needle taking mechanisms are arranged, the needle taking mechanisms complete automatic grabbing and putting through X-direction and Y-direction transmission mechanisms, only one needle outlet is arranged, and the needle taking device has the characteristics of reasonable structure, convenience in management, high efficiency and safety.
The technical scheme is as follows:
a needle taking device of a sewing machine needle management system comprises a machine needle plate and a needle taking mechanism, wherein a plurality of needle grooves are formed in the machine needle plate, needles are placed in the needle grooves, the needle taking mechanism is located above the machine needle plate and is connected with an X-direction driving mechanism and a Y-direction driving mechanism, the X-direction driving mechanism and the Y-direction driving mechanism are connected with a controller circuit, the position of each needle groove and needle specification information placed in the needle groove are recorded in a memory of a controller, the controller controls and drives the needle taking mechanism to move to a specified position through the X-direction driving mechanism and the Y-direction driving mechanism, the needle taking mechanism moves to the upper side of any one needle groove under the control of the controller and can grab the needles from the needle grooves.
The eedle module has been placed to the needle inslot, and the eedle module includes needle file and eedle, has seted up a plurality of neatly arranged's eedle holes at needle file top, and each eedle hole is arranged into a plurality of lines, and the distance between the adjacent eedle hole equals, the eedle peg graft and keep vertical state at the eedle hole, the tip of eedle is placed at eedle hole port department, the syringe needle of eedle is down.
The needle grooves are a plurality of rows of needle grooves which are linearly arranged on the needle plate; the shape of the machine needle seat is matched with that of the needle groove, and a convex edge and a positioning groove which are matched with each other are arranged between the outer side of the machine needle seat and the edge of the needle groove.
Get needle mechanism include the connecting seat, be provided with the lift post on the connecting seat, the lift post is connected with the connecting seat through vertical guiding mechanism, the lift post still is connected with lift drive arrangement, the lift of lift drive arrangement control lift post, lift drive arrangement is connected with the controller, be provided with at the lower extreme of lift post and snatch the head, the position that corresponds the lift post lower part on the connecting seat still is equipped with the eedle and draws and put in the device, the eedle is drawn and put in the device and can be followed and snatched the head and take off the eedle.
The grabbing head is a magnetic suction head, and an elastic structure is arranged between the magnetic suction head and the lower end of the lifting column.
Tooth grooves are formed in the side portions of the lifting columns, and gears matched with the tooth grooves are arranged at the output ends of the lifting driving devices.
The needle extracting and releasing device comprises a clamping driver and a clamp, wherein the output end of the clamping driver is connected with the control end of the clamp, and the lifting column passes through the clamping port of the clamp when lifting.
The connecting seat on still be provided with and draw the presser foot device, draw the presser foot device and include presser bar and presser foot, the presser foot links firmly the lower extreme at the presser bar, the presser bar pin joint on the connecting seat and with lift post parallel arrangement, cup jointed the spring on the presser bar, the presser bar can reciprocate relatively the connecting seat, has seted up on the presser foot and has got the pinhole, get the pinhole and snatch first phase place corresponding, snatch the head when the lift post descends and just correspond with getting the pinhole.
The connecting seat is provided with a rotary driving device, the output end of the rotary driving device is movably connected with the presser foot rod through a connecting rod, and the rotary driving device drives the presser foot rod to rotate.
The X-direction driving mechanism comprises two X-direction guide rails arranged in parallel, belt wheels are arranged at two ends of each X-direction guide rail, a synchronous belt is used for connecting the belt wheels at the two ends, an X-direction driving device drives the belt wheel at one end to rotate, a sliding block is arranged on each X-direction guide rail and fixedly connected with the synchronous belt, and a mounting plate is fixedly connected with the sliding blocks on the two X-direction guide rails; the Y-direction driving mechanism is arranged on the mounting plate; y to actuating mechanism including the Y that is provided with the mounting panel to the guide rail, Y is provided with the band pulley to guide rail both ends, two band pulleys pass through the hold-in range and connect, Y on the Y to the guide rail links firmly to each other to the slider with the hold-in range, the mechanism of getting the needle fix on Y to the slider, Y drives the band pulley rotation of one end wherein to actuating device, X is to actuating device and Y to actuating device and controller circuit connection.
The needle taking mechanism is moved to a corresponding needle groove position under the controller through the X-direction driving mechanism and the Y-direction driving mechanism, then the needle taking mechanism descends the lifting column, so that the grabbing head is aligned to a needle hole position corresponding to the needle module, the grabbing head sucks out a needle in the needle hole, then the needle is lifted to the position of the needle extracting and throwing device, a clamp needle of the needle extracting and throwing device takes the needle off the grabbing head, then the X-direction driving device and the Y-direction driving device drive the needle mechanism to drive the position of a needle throwing port, a clamp of the needle extracting and throwing device is loosened, and the needle is output from the position of the needle throwing port; the needle is arranged in a modularized manner, the needle is placed in the needle hole of the needle seat when leaving factory, only the packaging film outside the needle module needs to be removed when the needle is used, and the needle is placed in the corresponding nail groove of the needle plate, so that the needle is not required to be manually placed one by one, the use is convenient, and the safety is better; in addition, the needle taking mechanism is also driven by the X-direction driving mechanism and the Y-direction driving mechanism, and one device is only provided with one needle taking mechanism and one needle outlet, so that the internal structure is simplified, and the occurrence of needle taking missing is avoided.
Drawings
FIG. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural diagram (II) of the present invention;
FIG. 3 is a schematic view of the construction of a faller bar of the present invention;
FIG. 4 is a schematic structural view of the X-direction drive mechanism and the Y-direction drive mechanism and the needle-taking mechanism of the present invention;
FIG. 5 is a schematic structural diagram (one) of the needle removing mechanism of the present invention;
FIG. 6 is a schematic structural view of the needle removing mechanism of the present invention;
FIG. 7 is a schematic side view of the needle withdrawing mechanism of the present invention;
FIG. 8 is a schematic structural view of a lifting column of the present invention;
FIG. 9 is a schematic structural view of the hub of the present invention;
FIG. 10 is an exploded view of the hub of the present invention;
FIG. 11 is an enlarged view taken at A of FIG. 3 according to the present invention.
Detailed Description
As shown in fig. 1-11, a needle taking device of a sewing machine needle management system comprises a machine needle plate 1 and a needle taking mechanism 2, wherein the machine needle plate 1 is provided with a plurality of needle grooves 11, needles are placed in the needle grooves 11, the needle taking mechanism 2 is positioned above the machine needle plate 1, the needle taking mechanism 2 is connected with an X-direction driving mechanism 3 and a Y-direction driving mechanism 4, the X-direction driving mechanism 3 and the Y-direction driving mechanism 4 are connected with a controller circuit, the X-direction driving mechanism 3 comprises two parallel X-direction guide rails 31, two ends of each X-direction guide rail 31 are provided with belt wheels, a synchronous belt connects the belt wheels at two ends, the X-direction driving device 32 drives the belt wheel at one end to rotate, the X-direction guide rails 31 are provided with slide blocks, the slide blocks are fixedly connected with the synchronous belt, and a mounting plate 7 is fixedly connected with the slide blocks on the two X-direction guide rails 31; the Y-direction driving mechanism 4 is arranged on the mounting plate 7; the Y-direction driving mechanism 4 comprises a Y-direction guide rail 41 provided with an installation plate, belt wheels are arranged at two ends of the Y-direction guide rail 41 and connected through a synchronous belt, a Y-direction sliding block on the Y-direction guide rail 41 is fixedly connected with the synchronous belt, the needle taking mechanism 2 is fixed on the Y-direction sliding block, the Y-direction driving device 42 drives the belt wheel at one end to rotate, and the X-direction driving device 32 and the Y-direction driving device 42 are connected with a controller circuit; the X-guide rails 31 are fixed to both sides of the top surface of the needle plate.
The position of each needle groove 11 and the specification information of the needle placed in the needle groove are recorded in a memory of a controller, the controller controls the movement of the needle taking mechanism 2 to be driven to a specified position through the X-direction driving mechanism 3 and the Y-direction driving mechanism 4, the needle taking mechanism 2 moves to the upper part of any one needle groove 11 under the control of the controller, and the needle 5 can be grabbed from the needle groove 11.
The eedle module has been placed in the needle groove 11, and the eedle module includes needle file 6 and eedle 5, has seted up a plurality of neatly arranged eedle holes 61 at 6 tops of needle file, and each eedle hole 61 is arranged into a plurality of lines, and the distance between the adjacent eedle hole 61 equals, eedle 5 place in the eedle hole 61, the tip of eedle 5 is placed in the eedle hole 61 port department, and the syringe needle of eedle 5 is down.
The needle grooves 11 are linearly arranged on the needle plate in a plurality of rows; the shape of the machine needle seat 6 is matched with that of the needle groove 11, a convex edge 62 and a positioning groove 12 which are matched are arranged between the outer side of the machine needle seat 6 and the edge of the needle groove 11, and the convex edge 62 is matched with the positioning groove 12 to position the machine needle seat 6 and determine the placing direction.
The needle taking mechanism 2 comprises a connecting seat 21, a lifting column 22 is arranged on the connecting seat 21, the lifting column 22 is connected with the connecting seat 21 through a longitudinal guide mechanism, the lifting column 22 is also connected with a lifting driving device 23, a tooth groove 26 is formed in the side part of the lifting column 22, and a gear 27 matched with the tooth groove 26 is arranged at the output end of the lifting driving device 23; the lifting driving device 23 controls the lifting of the lifting column, the lifting driving device 23 is connected with the controller, the lower end of the lifting column 22 is provided with a grabbing head 24, the grabbing head 24 is a magnetic suction head, and an elastic structure is arranged between the magnetic suction head and the lower end of the lifting column 22.
A needle extracting and releasing device 25 is further arranged on the connecting seat 21 corresponding to the lower part of the lifting column, the needle extracting and releasing device 25 comprises a clamping driver 251 and a clamp 252, the output end of the clamping driver 251 is connected with the control end of the clamp 252, and when the lifting column 22 passes through the clamping port of the clamp 252 during lifting; the needle extraction and release device 25 can remove the needle 5 from the gripper head 24.
The connecting seat 21 is further provided with an extraction presser foot device 28 and a rotation driving device 29, the extraction presser foot device 28 comprises a presser foot rod 282 and a presser foot 281, the presser foot 281 is fixedly connected to the lower end of the presser foot rod 282, the presser foot rod 282 is pivoted on the connecting seat 21 and arranged in parallel with the lifting column 22, the presser foot rod 282 can move up and down relative to the connecting seat 21, a reset mechanism is arranged between the presser foot rod 282 and the connecting seat 21, the reset mechanism comprises a spring 283 sleeved on the presser foot rod 282 and a limit block 285 fixed on the presser foot rod 282, the spring 283 exerts upward acting force on the presser foot rod, and the limit block 285 limits the highest position of the presser foot rod 282; a needle taking hole 284 is formed in the presser foot 281, the phase of the needle taking hole 284 corresponds to that of the grabbing head 24, and the grabbing head 24 just corresponds to the needle taking hole 284 when the lifting column 22 descends; the output end of the rotation driving device 29 is connected to the presser bar 282 through a link 291, and the rotation driving device 29 can drive the presser bar 282 to rotate, so that the presser bar 282 rotates to drive the presser to rotate.
The working process of the utility model is that the needle module is required to be placed in the needle groove in advance, the placed position and the specification of the needle are required to be input into the controller through the operation screen to be stored as needle storage information, when the needle is extracted, the machine firstly carries out identity authentication on an operator, after the identity authentication is passed, the specification and the number of the needle to be extracted are input, the controller transfers the needle storage information to obtain position information through calculation, then controls the X-direction driving mechanism 3 and the Y-direction driving mechanism 4 to send the needle extracting mechanism to a specified position, then controls the lifting driving device 23 to work, the lifting driving device 23 drives the lifting column 23 to descend, the lifting column 23 descends to abut against the presser foot 281 to drive the presser foot and the presser foot rod to descend, the presser foot descends to be pressed on the top surface of the needle seat, and leads the needle extracting hole 284 to be aligned with the needle hole 61, then the grabbing head is abutted against the needle taking hole and the needle hole to suck the needle in the needle hole, when the needle is taken for the purpose of setting the presser foot, the top surface of the needle base except other needle holes corresponding to the needle holes is covered by the presser foot, the magnet of the grabbing head is prevented from sucking the nearby needle together, the situation that one needle is taken each time is ensured, the lifting driving device 23 drives the lifting column to reset after the needle is taken, when the standby needle position is aligned with the clamp position of the needle taking and putting device 25, the clamp clamps the needle, then the lifting column continuously rises to separate the grabbing head from the needle, finally the controller controls the X-direction driving mechanism and the Y-direction driving mechanism to drive the needle taking mechanism to be out of the upper part of the needle hole, at the moment, the rotary driving device 29 can drive the presser foot rod 282 to rotate, the presser foot is driven to rotate when the presser foot rod 282 rotates, the presser foot rotates to make the needle fall out of the lower space, and the clamp driver 251 drives the clamp 252 to open, the machine needle falls to the needle outlet from the needle outlet under the action of gravity, and the machine needle is manually taken away from the needle outlet to finish the needle taking work.
According to the utility model, the elastic structure is arranged in front of the grabbing head and the lifting column, so that the buffer is provided when the lifting column presses the fetching needle, and the hard contact is avoided; the needle outlet hole can be arranged on the needle plate or on the outer side of the needle plate.
The machine needle stand 6 is characterized in that an upper needle stand 63 and a lower needle stand 64 are combined, the machine needle hole is provided with the upper needle stand 63, the upper needle stand penetrates through the upper needle stand up and down, the inner diameter of the port of the machine needle hole is slightly larger and gradually reduced towards the inner diameter, the lower needle stand 64 is hollow inside, the upper end is opened, the lower port corresponds to the bottom of the lower needle stand, and the sizes of the ends of the machine needles are the same; has the characteristics of reasonable structure, convenient management, high efficiency and safety.
Claims (10)
1. A needle taking device of a sewing machine needle management system is characterized in that: the needle picking mechanism comprises a needle plate (1) and a needle picking mechanism (2), wherein a plurality of needle grooves (11) are formed in the needle plate (1), needles are placed in the needle grooves (11), the needle picking mechanism (2) is located above the needle plate (1), the needle picking mechanism (2) is connected with an X-direction driving mechanism (3) and a Y-direction driving mechanism (4), the X-direction driving mechanism (3) and the Y-direction driving mechanism (4) are connected with a controller through circuits, the position of each needle groove (11) and needle specification information placed in the needle groove are recorded in a memory of the controller, the controller controls and drives the needle picking mechanism (2) to move to a specified position through the X-direction driving mechanism (3) and the Y-direction driving mechanism (4), the needle picking mechanism (2) moves to the upper side of any one needle groove (11) under the control of the controller, and can pick the needles (5) from the needle grooves (11).
2. The needle withdrawing device of the needle management system of the sewing machine as set forth in claim 1, wherein: the eedle module has been placed in needle groove (11), and the eedle module includes needle file (6) and eedle (5), has seted up a plurality of neatly arranged's machine pinhole (61) at needle file (6) top, and a plurality of lines are arranged into in each machine pinhole (61), and the distance between adjacent machine pinhole (61) equals, eedle (5) place in machine pinhole (61), the tip of eedle (5) is placed in machine pinhole (61) port department, and the syringe needle of eedle (5) is down.
3. The needle withdrawing device of the needle management system of the sewing machine according to claim 2, wherein: the needle grooves (11) are linearly arranged on the needle plate in a plurality of rows; the shape of the needle seat (6) is matched with that of the needle groove (11), and a convex edge (62) and a positioning groove (12) which are matched with each other are arranged between the outer side of the needle seat (6) and the edge of the needle groove (11).
4. The needle withdrawing device of the needle management system of the sewing machine as set forth in claim 1, wherein: get needle mechanism (2) including connecting seat (21), be provided with lift post (22) on connecting seat (21), lift post (22) are connected with connecting seat (21) through vertical guiding mechanism, lift post (22) still are connected with lift drive device (23), the lift of lift post is controlled in lift drive device (23), lift drive device (23) are connected with the controller, be provided with at the lower extreme of lift post (22) and snatch head (24), the position that corresponds lift post lower part on connecting seat (21) still is equipped with the eedle and draws and put in device (25), the eedle is drawn and put in device (25) and can be followed and snatch head (24) and take off eedle (5).
5. The needle withdrawing device of the needle management system of the sewing machine according to claim 4, wherein: the grabbing head (24) is a magnetic suction head, and an elastic structure is arranged between the magnetic suction head and the lower end of the lifting column (22).
6. The needle withdrawing device of the needle management system of the sewing machine according to claim 4, wherein: tooth grooves (26) are formed in the side portions of the lifting columns (22), and gears (27) matched with the tooth grooves (26) are arranged at the output ends of the lifting driving devices (23).
7. The needle withdrawing device of the needle management system of the sewing machine according to claim 4, wherein: the needle extracting and releasing device (25) comprises a clamping driver (251) and a clamp (252), the output end of the clamping driver (251) is connected with the control end of the clamp (252), and the lifting column (22) passes through the clamping opening of the clamp (252) when lifted.
8. The needle withdrawing device of the needle management system of the sewing machine according to claim 4, wherein: the pressure foot extracting device is characterized in that the connecting seat (21) is further provided with a pressure foot extracting device (28), the pressure foot extracting device (28) comprises a pressure foot rod (282) and a pressure foot (281), the pressure foot (281) is fixedly connected to the lower end of the pressure foot rod (282), the pressure foot rod (282) is pivoted on the connecting seat (21) and is parallel to the lifting column (22), the pressure foot rod (282) can move up and down relative to the connecting seat (21), a reset mechanism is arranged between the pressure foot rod (282) and the connecting seat (21), a needle extracting hole (284) is formed in the pressure foot (281), the needle extracting hole (284) corresponds to the phase of the grabbing head (24), and the grabbing head (24) just corresponds to the needle extracting hole (284) when the lifting column (22) descends.
9. The needle withdrawing device of the needle management system of the sewing machine as set forth in claim 8, wherein: the connecting seat (21) is provided with a rotary driving device (29), the output end of the rotary driving device (29) is connected with the presser foot rod (282) through a connecting rod (291), and the rotary driving device (29) can drive the presser foot rod (282) to rotate.
10. The needle withdrawing device of the needle management system of the sewing machine as set forth in claim 1, wherein: the X-direction driving mechanism (3) comprises two X-direction guide rails (31) which are arranged in parallel, belt wheels are arranged at two ends of each X-direction guide rail (31), a synchronous belt is used for connecting the belt wheels at the two ends, an X-direction driving device (32) drives the belt wheel at one end to rotate, a sliding block is arranged on each X-direction guide rail (31) and fixedly connected with the synchronous belt, and a mounting plate (7) is fixedly connected with the sliding blocks on the two X-direction guide rails (31); the Y-direction driving mechanism (4) is arranged on the mounting plate (7); y to actuating mechanism (4) including Y that is provided with the mounting panel to guide rail (41), Y is provided with the band pulley to the both ends of guide rail (41), two band pulleys pass through the hold-in range and connect, Y links firmly to the slider and hold-in range to Y on guide rail (41), get needle mechanism (2) fix Y to the slider on, Y drives the band pulley rotation of one end wherein to actuating device (42), X is to actuating device (32) and Y to actuating device (42) and controller circuit connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123304709.5U CN216688604U (en) | 2021-12-25 | 2021-12-25 | Needle taking device of sewing machine needle management system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123304709.5U CN216688604U (en) | 2021-12-25 | 2021-12-25 | Needle taking device of sewing machine needle management system |
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| CN216688604U true CN216688604U (en) | 2022-06-07 |
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| CN202123304709.5U Active CN216688604U (en) | 2021-12-25 | 2021-12-25 | Needle taking device of sewing machine needle management system |
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| CN (1) | CN216688604U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114182444A (en) * | 2021-12-25 | 2022-03-15 | 浙江川田智能科技有限公司 | Needle taking device of sewing machine needle management system |
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2021
- 2021-12-25 CN CN202123304709.5U patent/CN216688604U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114182444A (en) * | 2021-12-25 | 2022-03-15 | 浙江川田智能科技有限公司 | Needle taking device of sewing machine needle management system |
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