CN216669841U - Ultrasonic flaw detection equipment for aluminum alloy bar - Google Patents
Ultrasonic flaw detection equipment for aluminum alloy bar Download PDFInfo
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- CN216669841U CN216669841U CN202122574095.6U CN202122574095U CN216669841U CN 216669841 U CN216669841 U CN 216669841U CN 202122574095 U CN202122574095 U CN 202122574095U CN 216669841 U CN216669841 U CN 216669841U
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Abstract
The utility model relates to the technical field of ultrasonic flaw detection design, and provides ultrasonic flaw detection equipment for aluminum alloy bars, which comprises the following components: the ultrasonic detection device comprises a machine table, wherein an ultrasonic detection groove is formed in the machine table, a plurality of detection assemblies are movably arranged in the ultrasonic detection groove, and each detection assembly is provided with an ultrasonic probe; the feeding mechanism is arranged on the machine table and used for conveying the aluminum alloy bar to be detected; the feeding mechanism is arranged on the machine table and located above the ultrasonic detection groove, a plurality of clamping jaw cylinders are arranged on the feeding mechanism, and the clamping jaw cylinders can clamp the aluminum alloy bar stock on the feeding mechanism into the ultrasonic detection groove. Compared with the prior art, the automatic detection device has the advantages that the automatic detection of the aluminum alloy bar can be realized through the matching between the feeding mechanism and the feeding mechanism, the detection efficiency is higher, and the detection quality can be ensured.
Description
Technical Field
The utility model relates to the technical field of ultrasonic flaw detection design, in particular to ultrasonic flaw detection equipment for aluminum alloy bars.
Background
The vehicle-mounted fire extinguisher is specially used for automobile fire extinguishment and comprises two types: put automobile-used non-storage pressure suspension type superfine dry powder automatic fire extinguishing device, miniature automobile-used storage pressure suspension type superfine dry powder automatic fire extinguishing device is used for the car fire control at present, mostly be portable fire extinguisher, wherein the body of fire extinguisher adopts aluminium bar extrusion mostly, because there is the high pressure inside the aluminium bottle, in order to guarantee the quality of aluminium bottle, at first need carry out the gas pocket to the aluminium alloy bar earlier in the manufacturing process of aluminium bottle, press from both sides the detection in the aspect of sediment etc., at present, it mainly carries out by the manual work mode to detect a flaw, but because the bar quality is great, the manual detection intensity is higher and detection quality can't be ensured.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide ultrasonic flaw detection equipment for aluminum alloy bars, aiming at the current situation of the prior art.
The technical scheme adopted by the utility model for solving the technical problems is as follows: the ultrasonic flaw detection equipment for the aluminum alloy bar comprises:
the ultrasonic detection device comprises a machine table, wherein an ultrasonic detection groove is formed in the machine table, a plurality of detection assemblies are movably arranged in the ultrasonic detection groove, and each detection assembly is provided with an ultrasonic probe;
the feeding mechanism is arranged on the machine table and used for conveying the aluminum alloy bar to be detected;
the feeding mechanism is arranged on the machine table and located above the ultrasonic detection groove, a plurality of clamping jaw cylinders are arranged on the feeding mechanism, and the clamping jaw cylinders can clamp the aluminum alloy bar materials on the feeding mechanism to the inside of the ultrasonic detection groove.
In the above ultrasonic flaw detection apparatus for aluminum alloy bar stock, each of the detection assemblies includes:
the first fixing frame is arranged on the machine table and is positioned at the side of the ultrasonic detection groove;
the first conveyor belt is arranged at the upper end of the first fixing frame, a first moving seat is arranged on the first conveyor belt, a first motor for controlling the first conveyor belt to move is arranged on one side of the first conveyor belt, and the first motor can drive the first moving seat to move on the first conveyor belt when working;
and the mounting frame is arranged on the first movable seat, and the ultrasonic probe is arranged on the mounting frame.
At foretell an ultrasonic inspection equipment for aluminum alloy bar, the bottom in ultrasonic detection groove is equipped with the cylinder, the one end of cylinder is equipped with from the driving wheel, the ultrasonic detection groove outside is equipped with the second motor, the output of second motor is equipped with the action wheel, the action wheel passes through the chain with from the driving wheel and is connected.
The ultrasonic flaw detection equipment for the aluminum alloy bar further comprises a code printing spray head, wherein the code printing spray head is movably arranged on the machine table and is positioned above the feeding mechanism, and the code printing spray head can print codes for the aluminum alloy bar.
In the above-mentioned ultrasonic inspection equipment for aluminum alloy bar, the feed mechanism includes:
the feeding table is used for placing aluminum alloy bars;
the first feeding rail is arranged on the machine table and located on the side of the feeding table, a first air cylinder for driving the first feeding rail to rotate is arranged on one side of the first feeding rail in the width direction, a material taking part is arranged on one side of the first feeding rail in the length direction, the material taking part is arranged below the code printing spray head, and the material taking part can move the aluminum alloy bar on the feeding table to the first feeding rail;
and the second feeding rail is movably arranged on the side of the first feeding rail, one end of the second feeding rail is provided with a second cylinder for driving the second feeding rail to rotate, and the other end of the second feeding rail is arranged on one side of the feeding mechanism.
The ultrasonic flaw detection equipment for the aluminum alloy bar is characterized in that the material taking piece comprises a third air cylinder and a pneumatic sucker, the third air cylinder is arranged in the horizontal direction, the pneumatic sucker is arranged at the output end of the third air cylinder, and the pneumatic sucker can be driven to move in the horizontal direction when the third air cylinder acts.
At the above-mentioned ultrasonic inspection equipment for aluminum alloy bar, feeding mechanism still includes:
the second fixing frame is arranged on the machine table;
the second conveyer belt is arranged on the second fixing frame, the second moving seat is arranged on the second conveyer belt and can drive the second moving seat to move along the horizontal direction, a fourth cylinder is arranged on the second moving seat along the vertical direction, and the clamping jaw cylinder is arranged at the output end of the fourth cylinder.
Compared with the prior art, the automatic detection device has the advantages that the automatic detection of the aluminum alloy bar can be realized through the matching between the feeding mechanism and the feeding mechanism, the detection efficiency is higher, and the detection quality can be ensured.
Drawings
FIG. 1 is a perspective view of an ultrasonic inspection apparatus for aluminum alloy bar stock of the present invention;
FIG. 2 is a perspective view of a feeding mechanism of an ultrasonic flaw detection device for aluminum alloy bars according to the present invention;
FIG. 3 is a perspective view of a first feeding rail and a material taking part of the ultrasonic flaw detection device for the aluminum alloy bar material;
FIG. 4 is a perspective view of a feeding mechanism of an ultrasonic flaw detection device for aluminum alloy bars of the present invention;
FIG. 5 is a perspective view of an ultrasonic inspection apparatus of the present invention for an aluminum alloy bar, with an ultrasonic inspection slot mounted on a machine;
in the figure, 100, a machine; 110. an ultrasonic detection tank; 111. a drum; 112. a driven wheel; 113. a second motor; 114. a driving wheel; 115. a chain; 120. a detection component; 121. an ultrasonic probe; 122. a first fixing frame; 123. a first conveyor belt; 124. a first movable base; 125. a first motor; 126. a mounting frame; 200. a feeding mechanism; 210. a feeding table; 220. a first feeding rail; 230. a first cylinder; 240. taking a material part; 241. a third cylinder; 242. a pneumatic suction cup; 250. a second feeding rail; 260. a second cylinder; 300. a feeding mechanism; 310. a clamping jaw cylinder; 320. a second fixing frame; 330. a second conveyor belt; 340. a second movable base; 350. a fourth cylinder; 400. printing a code spray head; 500. a guide plate; 510. a storage box; 520. a storage rack.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1, the ultrasonic flaw detection apparatus for aluminum alloy bar stock of the present invention includes: the ultrasonic detection device comprises a machine table 100, wherein an ultrasonic detection groove 110 is arranged on the machine table 100, a plurality of detection assemblies 120 are movably arranged in the ultrasonic detection groove 110, and each detection assembly 120 is provided with an ultrasonic probe 121; the feeding mechanism 200 is arranged on the machine table 100, and the feeding mechanism 200 is used for conveying the aluminum alloy bar to be detected; the feeding mechanism 300 is arranged on the machine table 100 and above the ultrasonic detection groove 110, the feeding mechanism 300 is provided with a plurality of clamping jaw cylinders 310, and the clamping jaw cylinders 310 can clamp the aluminum alloy bar stock on the feeding mechanism 200 into the ultrasonic detection groove 110.
Before the aluminum alloy bar stock detection device starts to work, the aluminum alloy bar stock to be detected is placed on the feeding mechanism 200, when the aluminum alloy bar stock detection device works, the feeding mechanism 300 grabs the bar stock on the feeding mechanism 200 into the ultrasonic detection groove 110 through the clamping jaw air cylinder 310 arranged on the feeding mechanism to detect, the detected bar stock is distinguished through the clamping jaw air cylinder 310, and the qualified bar stock and the unqualified bar stock are respectively placed.
As shown in fig. 1, the flaw detection apparatus of the present invention further includes a first receiving assembly and a second receiving assembly, the first receiving assembly is disposed at the front end of the ultrasonic detection tank 110, the first receiving assembly is provided with an inclined guide plate 500 and a receiving box 510 disposed at the end of the guide plate 500, when the aluminum alloy bar is not detected properly, the clamping jaw air cylinder 310 places the failed aluminum alloy bar on the guide plate 500, and then the bar rolls from the guide plate 500 into the receiving box 510; the second storage assembly is provided with a storage rack 520, and the clamping jaw air cylinder 310 can place qualified bars on the storage rack 520.
As shown in fig. 1 and 5, each of the detecting units 120 includes: a first fixing frame 122 disposed on the machine 100 and located at a side of the ultrasonic detection tank 110; the first conveyor belt 123 is arranged at the upper end of the first fixed frame 122, a first moving seat 124 is arranged on the first conveyor belt 123, a first motor 125 for controlling the first conveyor belt 123 is arranged on one side of the first conveyor belt 123, and the first motor 125 can drive the first moving seat 124 to move on the first conveyor belt 123 when working; and a mounting bracket 126 provided on the first moving base 124, and the ultrasonic probes 121 are provided on the mounting bracket 126, and the number of the ultrasonic probes 121 may be one, two, three, or more.
After the aluminum alloy bar is placed in the ultrasonic detection groove 110 by the clamping jaw air cylinder 310, the first conveying belt 123 drives the first movable seat 124 to move back and forth along the length direction of the first conveying belt 123 through the first motor 125, the first movable seat 124 drives the mounting frame 126 to move back and forth, the ultrasonic probe 121 arranged on the mounting frame 126 can be driven to move when the mounting frame 126 moves, and the bar can be detected when the ultrasonic probe 121 moves.
As shown in fig. 5, a roller 111 is disposed at the bottom of the ultrasonic detection tank 110, a driven wheel 112 is disposed at one end of the roller 111, a second motor 113 is disposed outside the ultrasonic detection tank 110, a driving wheel 114 is disposed at an output end of the second motor 113, and the driving wheel 114 is connected to the driven wheel 112 through a chain 115.
When ultrasonic probe 121 moves, second motor 113 drives action wheel 114 and rotates, and action wheel 114 drives the follow driving wheel 112 who passes through the chain 115 and be connected with it and rotates when rotating, can drive cylinder 111 and rotate when following driving wheel 112 rotates, can drive the aluminum alloy bar material of placing on it and rotate when cylinder 111 rotates, can make ultrasonic probe 121 carry out more comprehensive detection to it when aluminum alloy bar material rotates.
As shown in fig. 1, the aluminum alloy bar code printing device further comprises a code printing nozzle 400, which is movably disposed on the machine table 100 and above the feeding mechanism 200, wherein the code printing nozzle 400 can print a code for an aluminum alloy bar, and the code printing of the code printing nozzle 400 on the aluminum alloy bar is used for distinguishing whether the bar is detected, so that the aluminum alloy bar is prevented from being sent to the next processing procedure without being detected.
As shown in fig. 1 to 3, the feeding mechanism 200 includes: the feeding table 210, wherein the feeding table 210 is used for placing aluminum alloy bars; the first feeding rail 220 is arranged on the machine table 100 and located on the side of the feeding table 210, a first air cylinder 230 for driving the first feeding rail 220 to rotate is arranged on one side of the first feeding rail 220 in the width direction, a material taking part 240 is arranged on one side of the first feeding rail 220 in the length direction, the material taking part 240 is arranged below the code printing spray head 400, and the material taking part 240 can move the aluminum alloy bars on the feeding table 210 to the first feeding rail 220; the second feeding rail 250 is movably disposed at a side of the first feeding rail 220, one end of the second feeding rail 250 is provided with a second cylinder 260 for driving the second feeding rail 250 to rotate, and the other end of the second feeding rail 250 is disposed at one side of the feeding mechanism 300.
After the aluminum alloy bar is placed on the feeding table 210, the bar is transferred to the first feeding rail 220 from the feeding table 210 by the material taking part 240, the first cylinder 230 drives the first feeding rail 220 to rotate after the code printing, the bar placed on the first feeding rail 220 rolls onto the second feeding rail 250 when the first feeding rail 220 rotates, then the second cylinder 260 drives the second feeding rail 250 to rotate, and the bar can be pushed to the lower end of the feeding mechanism 300 when the second feeding rail 250 rotates.
As shown in fig. 3, the material taking member 240 includes a third cylinder 241 arranged along the horizontal direction and a pneumatic suction cup 242 arranged at the output end of the third cylinder 241, and the third cylinder 241 can drive the pneumatic suction cup 242 to move in the horizontal direction when acting.
After the aluminum alloy bar stock is placed on the feeding table 210, the third air cylinder 241 drives the pneumatic suction cup 242 to move towards the feeding table 210, when the pneumatic suction cup 242 abuts against the end of the bar stock, the pneumatic suction cup 242 is adsorbed on the bar stock through an air source, and then the third air cylinder 241 drives the pneumatic suction cup 242 to move back to move the bar stock on the feeding table 210 to the first feeding rail 220.
As shown in fig. 1 and 4, the feeding mechanism 300 further includes: a second fixing frame 320 disposed on the machine 100; the second conveyor belt 330 is arranged on the second fixed frame 320, the second movable base 340 is arranged on the second conveyor belt 330, the second conveyor belt 330 can drive the second movable base 340 to move along the horizontal direction, the second movable base 340 is provided with a fourth cylinder 350 arranged along the vertical direction, and the clamping jaw cylinder 310 is arranged at the output end of the fourth cylinder 350.
When the second feeding rail 250 pushes the bar to the lower end of the feeding mechanism 300, the fourth cylinder 350 drives the clamping jaw cylinder 310 to move downwards, the clamping jaw cylinder 310 clamps the bar after moving to the preset position, then the fourth cylinder 350 drives the clamping jaw cylinder 310 to move back to the initial position, then the second conveyor belt 330 drives the second moving seat 340 to move so as to move the aluminum alloy bar above the ultrasonic detection groove 110, then the fourth cylinder 350 drives the clamping jaw cylinder 310 to move downwards, and the bar is placed in the ultrasonic detection groove 110 after the clamping jaw cylinder 310 moves to the preset position.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
Moreover, descriptions of the present invention as relating to "first," "second," "a," etc. are for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicit ly indicating a number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless explicitly specified otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In addition, the technical solutions in the embodiments of the present invention may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The specific embodiments described herein are merely illustrative of the spirit of the utility model. Various modifications, additions and substitutions for the described embodiments may be made by those skilled in the art without departing from the scope and spirit of the utility model as defined by the accompanying claims.
Claims (7)
1. An ultrasonic flaw detection apparatus for aluminum alloy bars, comprising:
the ultrasonic detection device comprises a machine table, wherein an ultrasonic detection groove is formed in the machine table, a plurality of detection assemblies are movably arranged in the ultrasonic detection groove, and each detection assembly is provided with an ultrasonic probe;
the feeding mechanism is arranged on the machine table and used for conveying the aluminum alloy bar to be detected;
the feeding mechanism is arranged on the machine table and located above the ultrasonic detection groove, a plurality of clamping jaw cylinders are arranged on the feeding mechanism, and the clamping jaw cylinders can clamp the aluminum alloy bar stock on the feeding mechanism into the ultrasonic detection groove.
2. An ultrasonic inspection apparatus for aluminum alloy bar stock as set forth in claim 1 wherein each of said inspection assemblies includes:
the first fixing frame is arranged on the machine table and is positioned at the side of the ultrasonic detection groove;
the first conveyor belt is arranged at the upper end of the first fixing frame, a first moving seat is arranged on the first conveyor belt, a first motor for controlling the first conveyor belt to move is arranged on one side of the first conveyor belt, and the first motor can drive the first moving seat to move on the first conveyor belt when working;
and the mounting frame is arranged on the first movable seat, and the ultrasonic probe is arranged on the mounting frame.
3. The ultrasonic flaw detection equipment for the aluminum alloy bar stock as set forth in claim 1, wherein a roller is arranged at the bottom of the ultrasonic detection groove, a driven wheel is arranged at one end of the roller, a second motor is arranged outside the ultrasonic detection groove, a driving wheel is arranged at the output end of the second motor, and the driving wheel is connected with the driven wheel through a chain.
4. The ultrasonic flaw detection device for the aluminum alloy bar stock according to claim 1, further comprising a coding nozzle movably arranged on the machine table and above the feeding mechanism, wherein the coding nozzle can code the aluminum alloy bar stock.
5. The ultrasonic inspection apparatus for aluminum alloy bar stock of claim 4 wherein said feed mechanism comprises:
the feeding table is used for placing aluminum alloy bars;
the first feeding rail is arranged on the machine table and located on the side of the feeding table, a first air cylinder for driving the first feeding rail to rotate is arranged on one side of the first feeding rail in the width direction, a material taking part is arranged on one side of the first feeding rail in the length direction, the material taking part is arranged below the code printing spray head, and the material taking part can move the aluminum alloy bar on the feeding table to the first feeding rail;
and the second feeding rail is movably arranged on the side of the first feeding rail, one end of the second feeding rail is provided with a second cylinder for driving the second feeding rail to rotate, and the other end of the second feeding rail is arranged on one side of the feeding mechanism.
6. The ultrasonic flaw detection device for the aluminum alloy bar as recited in claim 5, wherein the material taking member comprises a third air cylinder arranged along the horizontal direction and a pneumatic suction cup arranged at an output end of the third air cylinder, and the third air cylinder can drive the pneumatic suction cup to move in the horizontal direction when acting.
7. The ultrasonic flaw detection apparatus for aluminum alloy bar stock of claim 1, wherein the feed mechanism further comprises:
the second fixing frame is arranged on the machine table;
the second conveyer belt is arranged on the second fixing frame, the second moving seat is arranged on the second conveyer belt and can drive the second moving seat to move along the horizontal direction, a fourth cylinder is arranged on the second moving seat along the vertical direction, and the clamping jaw cylinder is arranged at the output end of the fourth cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122574095.6U CN216669841U (en) | 2021-10-25 | 2021-10-25 | Ultrasonic flaw detection equipment for aluminum alloy bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122574095.6U CN216669841U (en) | 2021-10-25 | 2021-10-25 | Ultrasonic flaw detection equipment for aluminum alloy bar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216669841U true CN216669841U (en) | 2022-06-03 |
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ID=81764504
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122574095.6U Active CN216669841U (en) | 2021-10-25 | 2021-10-25 | Ultrasonic flaw detection equipment for aluminum alloy bar |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216669841U (en) |
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2021
- 2021-10-25 CN CN202122574095.6U patent/CN216669841U/en active Active
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