CN216656677U - Automatic welding machine for magnetic suspension installation angle steel of heavy equipment box type beam web - Google Patents
Automatic welding machine for magnetic suspension installation angle steel of heavy equipment box type beam web Download PDFInfo
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- CN216656677U CN216656677U CN202023259030.4U CN202023259030U CN216656677U CN 216656677 U CN216656677 U CN 216656677U CN 202023259030 U CN202023259030 U CN 202023259030U CN 216656677 U CN216656677 U CN 216656677U
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Abstract
The utility model belongs to the technical field of manufacturing of box-type beams of heavy equipment, and particularly relates to an automatic welding machine for magnetic suspension installation angle steel of a web plate of a box-type beam of the heavy equipment. The automatic driving mechanism is under the leading of the push-down righting mechanism and is exerted the downforce by the push-down wheel with the positive and negative mutual action of the magnetic suspension lift force of angle steel and magnetic suspension web, the continuous motion that moves ahead makes angle steel and magnetic suspension web remain to combine to seamless state all the time, and the automatic program control system of rethread PLC realizes that intelligence is accomplished angle steel and magnetic suspension web to weld discontinuously automatically.
Description
Technical Field
The utility model relates to the technical field of manufacturing of box-type beams of heavy equipment, in particular to an automatic welding machine for magnetic suspension mounting angle steel of a box-type beam web of the heavy equipment.
Background
At present, the installation of web rigid reinforcing rib angle steel in the manufacture production of a core large-scale component, namely a box beam, of the domestic and international heavy equipment manufacturing industry always adopts manual pressure welding, a group of 2-4 persons are minimally required to be matched, the efficiency is low, the manual operation is labor-consuming, and the labor intensity is high. The traditional welding has high requirements on the welding technical grade of operators, and a certificate of a certain grade of welding qualification grade needs to be examined to operate. The manual welding position is not fixed and needs to be moved, so that the station welding fume treatment environment-friendly facility is difficult to be matched. In order to overcome the defects, the utility model is developed, thereby realizing the purposes of reducing the requirements of people and technical level, reducing the labor intensity of operators, simplifying and saving the manufacturing operation, improving the welding quality and the appearance quality, and realizing the environment-friendly operation by enabling the environment-friendly welding smoke treatment equipment to synchronously walk along with the host machine.
SUMMERY OF THE UTILITY MODEL
This section is for the purpose of summarizing some aspects of embodiments of the utility model and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section as well as in the abstract of the specification and the title of the application to avoid obscuring the purpose of this section, the abstract of the specification and the title of the application, and such simplifications or omissions are not intended to limit the scope of the utility model.
Therefore, the utility model aims to provide an automatic welding machine for magnetic suspension installation angle steel of a box-type beam web of heavy equipment, which can reduce the requirements of people and technical level, reduce the labor intensity of operators, simplify and save labor in the manufacturing operation of box-type beams, improve the welding quality and the appearance quality, and realize the synchronous walking of welding fume treatment environment-friendly equipment along with a host machine and the green environment-friendly operation.
In order to solve the technical problems, the utility model provides the following technical scheme:
heavy equipment box beam web magnetic suspension installation angle steel automatic weld machine, it includes integrated trolley frame and web, the bottom rear side of integrated trolley frame is provided with actuating mechanism, the inner chamber rear side of integrated trolley frame is provided with the electric welding, the inner chamber front side of integrated trolley frame is provided with wire feeding mechanism, the front surface of integrated trolley frame is provided with presses down righting mechanism, the left side of pressing down righting mechanism is provided with welder, just welder passes through the connecting pipe and links to each other with the electric welding, the bottom plate of integrated trolley frame is provided with permanent magnetism sucking disc, and the bottom of integrated trolley frame is provided with the web, the higher authority of web is provided with the angle steel, just the angle steel is corresponding with the position of web.
As an optimal scheme of the automatic welding machine for the magnetic suspension installation angle steel of the box-type beam web of the heavy equipment, the automatic welding machine comprises the following components: the permanent magnetic chuck is fixedly arranged on a gap between the parallel intervals of the angle steels.
As an optimal scheme of the automatic welding machine for the magnetic suspension installation angle steel of the box-type beam web of the heavy equipment, the automatic welding machine comprises the following components: the output end of the welding gun is obliquely arranged.
As an optimal scheme of the automatic welding machine for the magnetic suspension installation angle steel of the box-type beam web of the heavy equipment, the automatic welding machine comprises the following components: and the automatic driving mechanism is provided with a lower pressing wheel and a side supporting wheel which are matched with the angle steel.
As an optimal scheme of the automatic welding machine for the magnetic suspension installation angle steel of the box-type beam web of the heavy equipment, the automatic welding machine comprises the following components: the parallel interval of angle steel is 400 mm.
Compared with the prior art, the utility model has the beneficial effects that: through the arrangement of the automatic welding machine for the magnetic suspension installation angle steel of the heavy equipment box type beam web, the structural design is reasonable. By utilizing the magnetic suspension principle, the permanent magnetic chuck with certain suction is arranged at the front end of the machine, the magnetic suspension web is enabled to be suspended upwards instantly at the position where the permanent magnetic chuck arrives, so that the magnetic suspension web is sucked up and ascended, but the magnetic suspension web is separated from the chuck when touching the steel angle to be welded, and the magnetic suspension web needing to be tightly attached to the steel angle can not touch the chuck and can only be tightly attached to the steel angle. The automatic driving mechanism is under the leading of the push-down righting mechanism and is exerted the downforce by the push-down wheel with the positive and negative mutual action of the magnetic suspension lift force of angle steel and magnetic suspension web, the continuous motion that moves ahead makes angle steel and magnetic suspension web remain to combine to seamless state all the time, and the automatic program control system of rethread PLC realizes that intelligence is accomplished angle steel and magnetic suspension web to weld discontinuously automatically.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the present invention will be described in detail with reference to the accompanying drawings and detailed embodiments. The drawings in the following description are only some embodiments of the utility model, and it is obvious to a person skilled in the art that other drawings can be obtained on the basis of these drawings without inventive step. Wherein:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic front view of the present invention;
FIG. 4 is a schematic top view of the present invention.
In the figure; 100 integrated trolley frame, 110 automatic driving mechanism, 120 electric welder, 130 wire feeder, 140 pressing down righting mechanism, 150 welding gun, 160 permanent magnetic chuck, 200 web plate, 210 angle steel, 300PLC automatic program control system (electric box).
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described herein, and it will be apparent to those of ordinary skill in the art that the present invention may be practiced without departing from the spirit and scope of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
Next, the present invention will be described in detail with reference to the drawings, wherein for convenience of illustration, the cross-sectional view of the device structure is not enlarged partially according to the general scale, and the drawings are only examples, which should not limit the scope of the present invention. In addition, the three-dimensional dimensions of length, width and depth should be included in the actual fabrication.
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
The utility model provides the following technical scheme: an automatic welding machine for magnetic suspension installation of angle steel of a box-type beam web of heavy equipment comprises an integrated trolley frame 100 and a web 200, wherein an automatic driving mechanism 110 is arranged on the rear side of the bottom of the integrated trolley frame 100, an electric welding machine 120 is arranged on the rear side of an inner cavity of the integrated trolley frame 100, a wire feeder 130 is arranged on the front side of the inner cavity of the integrated trolley frame 100, a pressing and righting mechanism 140 is arranged on the front surface of the integrated trolley frame 100, a welding gun 150 is arranged on the left side of the pressing and righting mechanism 140, the welding gun 150 is connected with the electric welding machine 120 through a connecting pipe, a permanent magnetic chuck 160 is arranged on a bottom plate of the integrated trolley frame 100, the web 200 is arranged at the bottom of the integrated trolley frame 100, angle steel 210 is arranged on the web 200, and the position of the angle steel 210 corresponds to that of the web 200;
specifically, the permanent magnetic chuck 160 is fixedly mounted above a gap between the parallel intervals of the angle iron 210.
Specifically, the output end of the welding gun 150 is arranged obliquely.
Specifically, the automatic driving mechanism 110 is provided with a pressing and righting mechanism 140 matched with the angle iron 210.
Specifically, the parallel interval of the angle steels 210 is 400 mm.
The working principle is as follows: in the using process of the utility model, by utilizing the magnetic suspension principle, the permanent magnetic chuck 160 with certain suction force is arranged on a machine, so that the web plate 200 is sucked and ascended, but magnetic suspension force is formed by the web plate 200 contacting the angle steel 210 to be welded and the chuck in a spaced mode, and when the web plate 200 is instantly suspended upwards, the web plate 200 which needs to be tightly attached to the angle steel 210 can not contact the chuck but can only be tightly attached to the angle steel 210. The PLC system 300 sends a firing command to the welding torch 150 to perform welding. Automatic actuating mechanism 110 constantly moves ahead under PLC program control system 300's control, removes artifical power from and pushes down, makes angle steel 210 and web 200 combine to seamless state, and rethread PLC program control system 300 realizes automatically accomplishing intelligent intermittent welding with angle steel 210 and web 200.
While the utility model has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the utility model. In particular, the various features of the disclosed embodiments of the utility model may be used in any combination, provided that no structural conflict exists, and the combinations are not exhaustively described in this specification merely for the sake of brevity and resource conservation. Therefore, it is intended that the utility model not be limited to the particular embodiments disclosed, but that the utility model will include all embodiments falling within the scope of the appended claims.
Claims (5)
1. Heavy box beam web magnetic suspension installation angle steel automatic weld machine of equipping, its characterized in that: including integrated trolley frame (100) and web (200), the bottom rear side of integrated trolley frame (100) is provided with automatic drive mechanism (110), the inner chamber rear side of integrated trolley frame (100) is provided with electric welding (120), the inner chamber front side of integrated trolley frame (100) is provided with wire feeder (130), the front surface of integrated trolley frame (100) is provided with and pushes down righting mechanism (140), it is provided with welder (150) to push down righting mechanism (140)'s left side, just welder (150) link to each other with electric welding (120) through the connecting pipe, the bottom plate of integrated trolley frame (100) is provided with permanent magnetic chuck (160), and the bottom of integrated trolley frame (100) is provided with web (200), be provided with angle steel (210) above web (200), just angle steel (210) are corresponding with the position of web.
2. The automatic welding machine for magnetic suspension installation angle steel of the heavy equipment box type beam web plate according to claim 1, characterized in that: the permanent magnetic chuck (160) is fixedly arranged on a gap between the parallel intervals of the angle steel (210).
3. The automatic welding machine for magnetic suspension installation angle steel of the heavy equipment box type beam web plate according to claim 1, characterized in that: the output end of the welding gun (150) is obliquely arranged.
4. The automatic welding machine for magnetic suspension installation angle steel of the heavy equipment box type beam web plate according to claim 1, characterized in that: the automatic driving mechanism (110) is provided with a pressing and righting mechanism (140) matched with the angle steel (210).
5. The automatic welding machine for magnetic suspension installation angle steel of the heavy equipment box type beam web plate according to claim 1, characterized in that: the parallel distance of the angle steel (210) is 400 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023259030.4U CN216656677U (en) | 2020-12-29 | 2020-12-29 | Automatic welding machine for magnetic suspension installation angle steel of heavy equipment box type beam web |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202023259030.4U CN216656677U (en) | 2020-12-29 | 2020-12-29 | Automatic welding machine for magnetic suspension installation angle steel of heavy equipment box type beam web |
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| CN216656677U true CN216656677U (en) | 2022-06-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202023259030.4U Active CN216656677U (en) | 2020-12-29 | 2020-12-29 | Automatic welding machine for magnetic suspension installation angle steel of heavy equipment box type beam web |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112792438A (en) * | 2020-12-29 | 2021-05-14 | 上海科轻起重机有限公司 | Automatic welding machine for magnetic suspension installation angle steel of heavy equipment box type beam web |
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2020
- 2020-12-29 CN CN202023259030.4U patent/CN216656677U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112792438A (en) * | 2020-12-29 | 2021-05-14 | 上海科轻起重机有限公司 | Automatic welding machine for magnetic suspension installation angle steel of heavy equipment box type beam web |
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