CN216654476U

CN216654476U - Novel direct-drive biomass granulator

Info

Publication number: CN216654476U
Application number: CN202123149159.4U
Authority: CN
Inventors: 宋铭; 崔树民; 王文政
Original assignee: Dalian Jiayuan New Energy Technology Development Co ltd
Current assignee: Dalian Jiayuan New Energy Technology Development Co ltd
Priority date: 2021-12-15
Filing date: 2021-12-15
Publication date: 2022-06-03
Anticipated expiration: 2031-12-15

Abstract

The utility model discloses a novel direct-drive biomass granulator which comprises a bottom plate and a machine body, wherein the machine body is fixedly connected above the bottom plate, and a crushing device is arranged above the interior of the machine body. This novel direct drive formula living beings granulation machine, which comprises a bracket, first motor, smash the blade disc, mutually support between otter board and the first sleeve isotructure, the output shaft that can be through first motor drives and smashes the blade disc and rotate, smash the raw materials through smashing the blade disc, make and pelletize between the raw materials after smashing, and then practiced thrift the production time, through the pelletization roller, first helical gear, the second helical gear, the montant, cutter and the intermructure of pelletization dish mutually support, the output shaft that can be through the third motor drives the montant and rotates, the montant drives first helical gear through the second helical gear and rotates, first helical gear drives the pelletization roller and rotates, thereby pelletization roller cooperation pelletization dish and cutter etc. alright carry out pelletization work to the raw materials.

Description

Novel direct-drive biomass granulator

Technical Field

The utility model relates to the technical field of biomass granulation machines, in particular to a novel direct-drive biomass granulation machine.

Background

The biomass granulator can take wastes of agriculture and forestry processing, such as wood chips, straws, rice hulls, barks and the like, as raw materials, solidify the wastes into high-density granular fuel through pretreatment and processing, is an ideal fuel for replacing kerosene, can save energy and reduce emission, has good economic and social benefits, is efficient and clean renewable energy, can only process crushed raw materials, increases production time, and has poor using effect.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a novel direct-drive biomass granulator to solve the problem that the biomass granulator in the prior art can only process crushed raw materials, which is proposed in the background art, so that the production time is increased.

In order to achieve the purpose, the utility model provides the following technical scheme: a novel direct-drive biomass granulator comprises a bottom plate and a machine body, wherein the machine body is fixedly connected above the bottom plate, and a crushing device is arranged above the interior of the machine body;

the crushing device comprises a bracket, a first motor, a crushing cutter head, a screen plate and a first sleeve;

the right side of support is fixed continuous with the fuselage, the inside rigid coupling of support has first motor, the output shaft rigid coupling of first motor has crushing blade disc, and the outer wall of crushing blade disc passes through the bearing and rotates with the fuselage and link to each other, the below of crushing blade disc is equipped with the otter board, and the outer wall of otter board links to each other with the inside of fuselage is fixed, the rigid coupling has first sleeve in the middle of the below of otter board.

Preferably, a blanking plate is fixedly connected to the lower portion of the interior of the machine body, a material storage plate is mounted on the right side of the blanking plate, the outer wall of the left side of the material storage plate is fixedly connected with the inner wall of the opening in the lower portion of the machine body, and granulated raw materials can be discharged through the blanking plate and the material storage plate.

Preferably, a rotating device is installed on the outer wall below the first sleeve;

the rotating device comprises a second sleeve, a first grooved wheel, a second motor and a transverse plate;

the inside of the second sleeve is rotationally connected with the first sleeve, a first grooved wheel is fixedly connected to the outer wall of the lower portion of the second sleeve, a second grooved wheel is rotatably connected to the right side of the first grooved wheel through a belt, the outer wall of the belt of the first grooved wheel is in clearance fit with the inner wall of the middle opening of the machine body, a second motor is fixedly connected to the inside of the second grooved wheel, a transverse plate is fixedly connected to the outer wall of the middle of the second motor, and the left side of the transverse plate is fixedly connected with the machine body.

Preferably, a granulating device is arranged on the outer wall of the first sleeve;

the granulating device comprises a granulating roller, a first helical gear, a second helical gear, a vertical rod, a cutter and a granulating disc;

control the roller department of pelletization roller links to each other through the inside rotation of bearing with first sleeve, the roller department rigid coupling of pelletization roller has first helical gear, the below meshing of first helical gear is connected with the second helical gear, the below rigid coupling of second helical gear has the montant, and the below outer wall of montant links to each other with the inside rotation of first sleeve and unloading board respectively, the middle outer wall rigid coupling of montant has the cutter, the top of cutter is equipped with the pelletization dish, and the inside of pelletization dish links to each other with the second sleeve is fixed.

Preferably, the below rigid coupling of montant has the third motor, and the middle outer wall rigid coupling of third motor has the H shaped plate, the top and the lower flitch of H shaped plate are fixed continuous, can drive the montant through the output shaft of third motor like this and rotate.

Compared with the prior art, the utility model has the beneficial effects that: according to the novel direct-drive biomass granulator, through the mutual matching of the support, the first motor, the crushing cutter disc, the screen plate, the first sleeve and the like, the crushing cutter disc can be driven to rotate through the output shaft of the first motor, raw materials are crushed through the crushing cutter disc, the crushed raw materials can be granulated, and further the production time is saved;

through the mutual matching among the structures such as the second sleeve, the first grooved wheel, the second motor, the transverse plate and the like, the second grooved wheel can be driven to rotate through the output shaft of the second motor, so that the second grooved wheel drives the first grooved wheel to rotate through the belt, and the first grooved wheel drives the granulating disc to rotate through the second sleeve, thereby improving the granulating efficiency;

through mutually supporting between pelletization roller, first helical gear, second helical gear, montant, cutter and the pelletization structures such as dish, the output shaft that can pass through the third motor drives the montant and rotates, and the montant drives first helical gear through the second helical gear and rotates, and first helical gear drives the pelletization roller and rotates to pelletization roller cooperation pelletization dish and cutter etc. alright with carrying out the pelletization work to the raw materials.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a cross-sectional view of FIG. 1;

FIG. 3 is a schematic view of the shredder head, first motor and support of FIG. 2;

FIG. 4 is a schematic view of the second motor, cross plate and pelletization roll of FIG. 2;

fig. 5 is a schematic view of the structure of the cutter, the granulating pan and the second sleeve in fig. 2.

In the figure: 1. the device comprises a bottom plate, 2, a machine body, 3, a crushing device, 301, a support, 302, a first motor, 303, a crushing cutter disc, 304, a screen plate, 305, a first sleeve, 4, a rotating device, 401, a second sleeve, 402, a first sheave, 403, a second sheave, 404, a second motor, 405, a transverse plate, 5, a granulating device, 501, a granulating roller, 502, a first helical gear, 503, a second helical gear, 504, a vertical rod, 505, a cutter, 506, a granulating disc, 6, a blanking plate, 7, a material storage plate, 8, a third motor, 9 and an H-shaped plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides a technical solution: a novel direct-drive biomass granulator comprises a bottom plate 1 and a machine body 2, the machine body 2 is fixedly connected above the bottom plate 1, 2 openings are processed on the right side of the machine body 2, a crushing device 3 is installed above the interior of the machine body 2, the crushing device 3 comprises a support 301, a first motor 302, a crushing cutter disc 303, a screen plate 304 and a first sleeve 305, the right side of the support 301 is fixedly connected with the machine body 2, the first motor 302 is fixedly connected inside the support 301, the model of the first motor 302 is BLD-09, the crushing cutter disc 303 is fixedly connected to an output shaft of the first motor 302, raw materials can be crushed through the crushing cutter disc 303, the outer wall of the crushing cutter disc 303 is rotatably connected with the machine body 2 through a bearing, the screen plate 304 is arranged below the crushing cutter disc 303, the outer wall of the screen plate 304 is fixedly connected with the interior of the machine body 2, the first sleeve 305 is fixedly connected to the middle of the lower portion of the screen plate 304, the lower portion of the interior of the machine body 2 is fixedly connected with a lower material plate 6, and the right side of the blanking plate 6 is provided with a material storage plate 7, granulated raw materials can be discharged through the blanking plate 6 and the material storage plate 7, and the outer wall of the left side of the material storage plate 7 is fixedly connected with the inner wall of the lower opening of the machine body 2.

The rotating device 4 is installed on the outer wall of the lower portion of the first sleeve 305, the rotating device 4 comprises a second sleeve 401, a first grooved pulley 402, a second grooved pulley 403, a second motor 404 and a transverse plate 405, the inside of the second sleeve 401 is rotatably connected with the first sleeve 305, the second sleeve 401 can rotate at the position of the first sleeve 305, the outer wall of the lower portion of the second sleeve 401 is fixedly connected with the first grooved pulley 402, the right side of the first grooved pulley 402 is rotatably connected with the second grooved pulley 403 through a belt, the second grooved pulley 403 can drive the first grooved pulley 402 to rotate through the belt, the outer wall of the belt of the first grooved pulley 402 is in clearance fit with the inner wall of the middle opening of the machine body 2, the inside of the second grooved pulley is fixedly connected with the second motor 404, the model of the second motor 404 is the same as the model of the first motor 302, the middle outer wall of the second motor 404 is fixedly connected with the transverse plate 403, and the left side of the transverse plate 405 is fixedly connected with the machine body 2.

The outer wall of the first sleeve 305 is provided with a granulating device 5, the granulating device 5 comprises a granulating roller 501, a first bevel gear 502, a second bevel gear 503, a vertical rod 504, a cutter 505 and a granulating disc 506, the roller shafts of the left and right granulating rollers 501 are rotatably connected with the inside of the first sleeve 305 through bearings, the roller shaft of the granulating roller 501 is fixedly connected with the first bevel gear 502, the lower part of the first bevel gear 502 is connected with the second bevel gear 503 in a meshing manner, the second bevel gear 503 can drive the granulating roller 501 to rotate through the first bevel gear 502, the lower part of the second bevel gear 503 is fixedly connected with the vertical rod 504, the upper outer wall and the lower outer wall of the vertical rod 504 are respectively rotatably connected with the inside of the first sleeve 305 and the inner part of the blanking plate 6, the middle outer wall of the vertical rod 504 is fixedly connected with the cutter 505, the upper part of the cutter 505 is provided with the granulating disc 506, the inside of the granulating disc 505 is fixedly connected with the second sleeve 401, the second sleeve 401 can drive the granulating disc 506 to rotate, a third motor 8 is fixedly connected below the vertical rod 504, the type of the third motor 8 is the same as that of the second motor 404, an H-shaped plate 9 is fixedly connected to the outer wall of the middle of the third motor 8, and the upper portion of the H-shaped plate 9 is fixedly connected with the blanking plate 6.

In this embodiment, when an operator needs to use the novel direct-drive biomass granulator, firstly, the operator puts the raw materials into the machine body 2, connects the external power supply of the first motor 302, starts the first motor 302, drives the crushing cutter 303 to rotate through the output shaft of the first motor 302, so that the crushing cutter 303 crushes the raw materials, the raw materials reaching the standard can continuously fall down through the screen 304, at this time, connects the external power supply of the second motor 404 and the third motor 8, starts the second motor 404 and the third motor 8, drives the second sheave 403 to rotate through the output shaft of the second motor 404, drives the first sheave 402 to rotate through the belt, drives the granulating disc 506 to rotate through the second sleeve 401 by the first sheave 402, drives the vertical rod 504 to rotate by the output shaft of the third motor 8, and drives the cutter 505 and the second helical gear 503 to rotate by the vertical rod 504, the second bevel gear 503 drives the granulating roller 501 to rotate through the first bevel gear 502, so that the granulating roller 501 is matched with the granulating disc 506 to extrude and granulate the crushed raw materials, and then is matched with the cutter 505 to cut off, so that the granulated raw materials are discharged through the blanking plate 6 and the material storage plate 7, and the purposes of improving the working efficiency and the using effect are achieved.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a novel direct drive formula living beings granulation machine, includes bottom plate (1) and fuselage (2), the top rigid coupling of bottom plate (1) has fuselage (2), its characterized in that: a crushing device (3) is arranged above the inside of the machine body (2);

the crushing device (3) comprises a bracket (301), a first motor (302), a crushing cutter head (303), a screen plate (304) and a first sleeve (305);

the right side of support (301) is fixed continuous with fuselage (2), the inside rigid coupling of support (301) has first motor (302), the output shaft rigid coupling of first motor (302) has crushing blade disc (303), and the outer wall of crushing blade disc (303) passes through the bearing and rotates with fuselage (2) and link to each other, the below of crushing blade disc (303) is equipped with otter board (304), and the outer wall of otter board (304) links to each other with the inside of fuselage (2) is fixed, the rigid coupling has first sleeve (305) in the middle of the below of otter board (304).

2. The novel direct-drive biomass granulator according to claim 1, wherein: flitch (6) down are fixed to the inside below rigid coupling of fuselage (2), and deposit flitch (7) are installed on the right side of flitch (6) down, the left side outer wall of depositing flitch (7) links to each other with the below opening part inner wall of fuselage (2) is fixed.

3. The novel direct-drive biomass granulator according to claim 1, wherein: a rotating device (4) is arranged on the outer wall below the first sleeve (305);

the rotating device (4) comprises a second sleeve (401), a first grooved wheel (402), a second grooved wheel (403), a second motor (404) and a transverse plate (405);

the inside and first sleeve (305) of second sleeve (401) rotate continuously, the below outer wall rigid coupling of second sleeve (401) has first sheave (402), the right side of first sheave (402) is rotated through the belt and is connected with second sheave (403), and the middle opening part inner wall clearance fit of the belt outer wall of first sheave (402) and fuselage (2), the inside rigid coupling of second sheave (403) has second motor (404), the middle outer wall rigid coupling of second motor (404) has diaphragm (405), and the left side and fuselage (2) of diaphragm (405) are fixed continuously.

4. The novel direct-drive biomass granulator according to claim 1, wherein: a granulating device (5) is arranged on the outer wall of the first sleeve (305);

the granulating device (5) comprises a granulating roller (501), a first bevel gear (502), a second bevel gear (503), a vertical rod (504), a cutter (505) and a granulating disc (506);

control the roller department of pelletization roller (501) links to each other through the inside rotation of bearing with first sleeve (305), the roller department rigid coupling of pelletization roller (501) has first helical gear (502), the below meshing of first helical gear (502) is connected with second helical gear (503), the below rigid coupling of second helical gear (503) has montant (504), and the upper and lower below outer wall of montant (504) links to each other with the inside rotation of first sleeve (305) and unloading board (6) respectively, the middle outer wall rigid coupling of montant (504) has cutter (505), the top of cutter (505) is equipped with pelletization dish (506), and the inside and second sleeve (401) fixed the linking to each other of pelletization dish (506).

5. The novel direct-drive biomass granulator according to claim 4, wherein: the below rigid coupling of montant (504) has third motor (8), and the middle outer wall rigid coupling of third motor (8) has H shaped plate (9), the top and flitch (6) are fixed continuous down of H shaped plate (9).