CN216633286U - Thunder group press-mounting machine - Google Patents
Thunder group press-mounting machine Download PDFInfo
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- CN216633286U CN216633286U CN202122647210.8U CN202122647210U CN216633286U CN 216633286 U CN216633286 U CN 216633286U CN 202122647210 U CN202122647210 U CN 202122647210U CN 216633286 U CN216633286 U CN 216633286U
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Abstract
The utility model discloses a thunder assembly press-mounting machine which comprises a thunder assembly press-mounting mechanism, a thunder assembly upper part clamping and rotating device, a shell upper part clamping and rotating device, a first horizontal moving device and a second horizontal moving device, wherein the thunder assembly upper part clamping and rotating device is arranged on the shell; the clamping and rotating device of the upper lightning assembly is used for placing and clamping the lightning assembly; the first horizontal moving device is connected with the thunder assembly upper part clamping and rotating device and used for horizontally moving the thunder assembly upper part clamping and rotating device, and under the condition that the thunder assembly upper part clamping and rotating device moves to the press mounting clamping station, the thunder assembly press mounting mechanism grabs and lifts the thunder assembly on the thunder assembly upper part clamping and rotating device to an upward press mounting height. According to the utility model, the thunder set assembly and the shell are respectively conveyed to the press-mounting station through the mechanisms on the two sides, then the automatic press-mounting of the thunder set assembly and the shell is realized through the thunder set press-mounting mechanism, and the early warning is carried out on the pressure in the press-mounting process, so that the quick and safe assembly of the thunder set is realized.
Description
Technical Field
The utility model relates to the technical field of thunder set assembly, in particular to a thunder set press-fitting machine for press-fitting a thunder set assembly.
Background
The press-mounting machine is electromechanical integrated precision equipment and is widely used for press-mounting and assembling various part products; and (3) stamping, molding and pressure assembly of metal and nonmetal parts. However, a press-mounting machine specially used for assembling the thunder set assembly is absent at present, safety problems are easily caused due to the particularity of the thunder set assembly in the assembling process, the existing press-mounting machine generally cannot meet the requirements of safe and efficient press-mounting of the thunder set assembly, and therefore press-mounting of certain thunder set assemblies is mainly achieved manually, but the efficiency is low, and the production requirements cannot be met. Therefore, a device capable of efficiently and safely assembling the thunder group is needed.
SUMMERY OF THE UTILITY MODEL
The utility model provides a thunder group press-mounting machine, which aims to solve the technical problems that: the existing press-mounting machine generally cannot meet the technical problem of carrying out safe and efficient press-mounting requirements on the thunder group component.
In view of the above problems of the prior art, according to one aspect of the present disclosure, the following technical solutions are adopted in the present invention:
a thunder set press-mounting machine comprises a thunder set press-mounting mechanism, a thunder set upper part clamping and rotating device, a shell upper part clamping and rotating device, a first horizontal moving device and a second horizontal moving device;
the clamping and rotating device of the upper thunder assembly is used for placing and clamping the thunder assembly;
the first horizontal moving device is connected with the upper thunder assembly clamping and rotating device and is used for horizontally moving the upper thunder assembly clamping and rotating device, and the thunder assembly press-fitting mechanism grabs and lifts the upper thunder assembly positioned on the upper thunder assembly clamping and rotating device to an upward press-fitting height under the condition that the upper thunder assembly clamping and rotating device moves to a press-fitting clamping station;
the shell upper part clamping and rotating device is used for placing and clamping the shell;
the second horizontal moving device is connected with the shell upper part clamping and rotating device and used for horizontally moving the shell upper part clamping and rotating device, and the thunder set press-fitting mechanism is used for assembling the shell and the thunder set under the condition that the shell upper part clamping and rotating device moves to the press-fitting clamping station.
In order to better realize the utility model, the further technical scheme is as follows:
further, the device also comprises an upper base;
the thunder equipment press-fitting mechanism is arranged on the upper base.
Further, the thunder group press-fitting mechanism comprises a lifting and grabbing device and a press-fitting line rail assembly;
the press-fitting line rail assembly is arranged on the upper base;
the lifting and grabbing device comprises a power part and a grabbing part, the power part is fixedly connected with the upper base, and the grabbing part is connected with the power part and can move along a line rail in the press-fitting line rail assembly.
Further, the power component is an electric cylinder.
Further, the electric cylinder adopts an explosion-proof servo motor.
Further, the clamping and rotating device for the upper part of the thunder set comprises a first freely-positioning rotating disc and a first clamping device;
the first free positioning rotating disc is arranged on the first horizontal moving device and can rotate, and is used for placing a thunder group;
the first clamping devices are arranged on two sides of the first free positioning rotating disk and used for clamping the thunder set placed on the first free positioning rotating disk.
Further, the first clamping device is a pneumatic clamping device.
Furthermore, the device also comprises a thunder group press-fitting and grabbing tool;
and the thunder group press-fitting grabbing tool is arranged on the thunder group.
Furthermore, the device also comprises a laser ranging device for measuring the height of the thunder set, and the laser ranging device transmits measured data to the thunder set press-fitting mechanism.
Further, the shell upper piece clamping and rotating device comprises a second freely-positioning rotating disc and a second clamping device;
the second freely-positioning rotating disc is arranged on the second horizontal moving device and can rotate, and a shell is placed on the second freely-positioning rotating disc;
the second clamping devices are arranged on two sides of the second free positioning rotating disc and used for clamping the shell placed on the second free positioning rotating disc.
Compared with the prior art, the utility model has the following beneficial effects:
according to the thunder set press-mounting machine, the thunder set assembly and the shell are respectively conveyed to the press-mounting station through the mechanisms on the two sides, then automatic press-mounting of the thunder set assembly and the shell is achieved through the thunder set press-mounting mechanism, early warning is conducted on pressure in the press-mounting process, and therefore quick and safe assembling of the thunder set is achieved.
Drawings
For a clearer explanation of the embodiments or technical solutions in the prior art of the present application, the drawings used in the description of the embodiments or prior art will be briefly described below, it is obvious that the drawings in the following description are only references to some embodiments in the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic front view of a thunder pack press according to an embodiment of the present invention.
Fig. 2 is a schematic top view of a thunder pack pressing machine according to an embodiment of the present invention.
Fig. 3 is a schematic side view of a laser unit press-mounting machine according to an embodiment of the present invention.
Fig. 4 is a schematic perspective view of a laser unit press-mounting machine according to an embodiment of the present invention.
Wherein, the names corresponding to the reference numbers in the drawings are:
1-a thunder set press-fitting mechanism, 2-a thunder set upper part clamping and rotating device, 3-a shell upper part clamping and rotating device, 4-a first horizontal moving device, 5-a second horizontal moving device, 6-a lifting and grabbing device, 7-a power part, 8-an upper base, 9-a press-fitting linear rail assembly, 10-a grabbing part, 11-an explosion-proof servo motor, 12-a first freely-positioning rotating disc, 13-a first clamping device, 14-a thunder set press-fitting and grabbing tool, 15-a second freely-positioning rotating disc, 16-a second clamping device, 17-a lower base, 18-a linear rail assembly and 19-a screw rod.
Detailed Description
The present invention will be described in further detail with reference to examples, but the embodiments of the present invention are not limited thereto.
As shown in fig. 1 to 4, a laser assembly press-mounting machine includes a laser assembly press-mounting mechanism 1, a laser assembly upper clamping and rotating device 2, a housing upper clamping and rotating device 3, a first horizontal moving device 4, and a second horizontal moving device 5. The clamping and rotating device 2 for the upper part of the thunder assembly is used for placing and clamping the thunder assembly; the first horizontal moving device 4 is connected with the upper thunder assembly clamping and rotating device 2 and is used for horizontally moving the upper thunder assembly clamping and rotating device 2, and under the condition that the upper thunder assembly clamping and rotating device 2 moves to a press-fitting clamping station, the upper thunder assembly press-fitting mechanism 1 grabs and lifts the upper thunder assembly positioned on the upper thunder assembly clamping and rotating device 2 to an upward press-fitting height; the shell upper part clamping and rotating device 3 is used for placing and clamping the shell; the second horizontal moving device 5 is connected with the shell upper part clamping and rotating device 3 and is used for horizontally moving the shell upper part clamping and rotating device 3, and the thunder set press-fitting mechanism 1 is used for assembling the shell and the thunder set under the condition that the shell upper part clamping and rotating device 3 moves to the press-fitting clamping station. In the embodiment, a to-be-press-fitted laser assembly is placed on the laser assembly upper clamping and rotating device 2 and clamped by the to-be-press-fitted laser assembly manually to be stable, then the first horizontal moving device 4 moves to drive the laser assembly upper clamping and rotating device 2 to move to a press-fitting clamping station, the laser assembly press-fitting mechanism 1 grabs and lifts a laser assembly on the laser assembly upper clamping and rotating device 2, and the first horizontal moving device 4 drives the laser assembly upper clamping and rotating device 2 to return to an initial station; the shell upper clamping and rotating device 3 on the other side of the device is used for placing a shell to be pressed and clamping the shell to be pressed, the shell is made to be stable, then the shell upper clamping and rotating device 3 and the shell on the shell upper clamping and rotating device are transported to a pressing and clamping station through the second horizontal moving device 5, and then the thunder set and the shell are pressed and installed through the thunder set pressing and installing mechanism 1, so that the thunder set is assembled quickly and efficiently.
In order to facilitate the installation and fixation of the thunder set press-mounting mechanism 1, an upper base 8 can be arranged at or near the press-mounting clamping station, the thunder set press-mounting mechanism 1 is arranged on the upper base 8, and the thunder set press-mounting mechanism 1 is generally positioned above the press-mounting clamping station.
Correspondingly, a lower base 17 can be arranged below the first horizontal moving device 4 and the second horizontal moving device 5, and the first horizontal moving device 4 and the second horizontal moving device 5 can realize translation on the lower base 17. The first horizontal moving device 4 and the second horizontal moving device 5 can be operated in a manner that a linear rail assembly 18 is arranged on a lower base 17, the first horizontal moving device 4 and the second horizontal moving device 5 are both assembled on the linear rail assembly 18, the first horizontal moving device 4 and the second horizontal moving device 5 are respectively connected with a lead screw 19, the lead screws 19 can be respectively connected with a servo explosion-proof motor, and the servo explosion-proof motor respectively drives the first horizontal moving device 4 and the second horizontal moving device 5 to do respective translational motion.
With respect to the specific structure of the detonator press-fitting mechanism 1 of the above embodiment, a preferred embodiment may include a lifting and grabbing device 6 and a press-fitting wire rail assembly 9; the press-fitting line rail assembly 9 is arranged on the upper base 8; the lifting and grabbing device 6 comprises a power part 7 and a grabbing part 10, wherein the power part 7 is fixedly connected with the upper base 8, and the grabbing part 10 is connected with the power part 7 and can move along a wire rail in the press-fitting wire rail assembly 9.
The power unit 7 is preferably an electric cylinder, the electric cylinder is a modular product integrally designed by a servo motor and a lead screw, and the electric cylinder of the embodiment is preferably an explosion-proof servo motor 11.
In another embodiment, the said clamping and rotating device 2 for upper assembly of mines can comprise a first freely positioned rotating disc 12 and a first clamping device 13; the first freely-positioning rotating disc 12 is arranged on the first horizontal moving device 4 and can rotate, and is used for placing a thunder group; the first clamping device 13 is disposed on two sides of the first freely-positioning rotating disk 12, and is used for clamping the laser unit placed on the first freely-positioning rotating disk 12.
In the first clamping device 13, a pneumatic clamping device is preferred in this embodiment, and other clamping mechanisms may be used.
As shown in fig. 1 and 4, in order to better clamp or grab the thunder set, a thunder set press-fitting grabbing tool 14 may be further provided, and the thunder set press-fitting grabbing tool 14 is arranged on the thunder set. At an initial station, the first clamping device 13 clamps the laser assembly component through the laser assembly press-fitting grabbing tool 14, and when the first clamping device moves to the press-fitting clamping station, the laser assembly press-fitting mechanism 1 grabs the laser assembly component through the laser assembly press-fitting grabbing tool 14.
The utility model can also comprise a laser distance measuring device for measuring the height of the thunder set, and a servo motor system which can transmit measured data to the thunder set press-fitting mechanism 1 by the laser distance measuring device. The laser distance measuring device can be arranged on the first horizontal moving device 4 or other components, the height of the laser group is measured after the laser group is placed on the first free positioning rotating disc 12 or in the process that the first horizontal moving device 4 moves to the press-fitting clamping station, and then the data of the laser group is transmitted to a servo motor system, such as an explosion-proof servo motor 11. After the explosion-proof servo motor 11 obtains the height data of the laser groups, the lifting and grabbing device 6 is driven to descend to the corresponding height, then the laser groups are grabbed, and then the laser groups are lifted to a certain height.
For the other side of the housing upper clamping rotating device 3, the specific structure of one embodiment thereof may include a second freely-positioning rotating disk 15 and a second clamping device 16; the second freely-positioning rotating disc 15 is arranged on the second horizontal moving device 5 and can rotate, and is used for placing a shell; the second clamping device 16 is disposed on two sides of the second freely-positioning rotating disk 15, and is used for clamping the housing placed on the second freely-positioning rotating disk 15. The orientation of the housing placed thereon can be adjusted by the second freely positioning rotating disk 15 to meet the requirements of corresponding press fitting. The second clamping device 16 clamps the housing to secure it. The second clamping device 16 may generally preferably be a pneumatic clamping mechanism.
The operation flow of press-fitting by using the laser-assembling press-fitting machine of the present invention is specifically described by the following embodiment:
manually connecting and fixing the thunder set press-fitting and grabbing tool 14 and the thunder set assembly on line;
the artificial thunder set upper assembly is placed on the thunder set upper assembly clamping and rotating device 2 and gives a pneumatic clamping signal, and then the thunder set assembly is manually rotated, and the notch corresponds to the bayonet;
starting the first horizontal moving device 4, automatically moving the laser unit to a laser ranging position by the first horizontal moving device 4, measuring the height of the laser unit assembly in time, transmitting data to the servo press-fitting system after completion, and moving the laser unit to a press-fitting grabbing clamping station by the first horizontal moving device 4;
the thunder set press-fitting mechanism 1 automatically determines the descending grabbing height according to the detected actual height size of the thunder set, and then grabs and lifts the thunder set product to the ascending press-fitting height;
the on-line and flow of the shell are consistent with the operation method and content of the upper part of the thunder set, after the shell moves to the press-mounting station, the press-mounting device slowly presses the thunder set into the corresponding position of the shell, and when the pressure exceeds a set value, the system stops to alarm;
after the shell enters the press-mounting station, the guide taper sleeves need to be placed manually, if different ABC types of products are manufactured, a control program needs to be selected manually in advance, a prompt signal is given after each piece is pressed, the control program automatically returns the servo press-mounting mechanism and gives an audible and visual alarm, the horizontal moving device of the shell returns the servo press-mounting mechanism to the upper piece position, the assembled product is manually unloaded, the shell is loaded again to perform press-mounting of the next product, and the operation is repeated in sequence.
The embodiments are described in a progressive manner in the specification, each embodiment focuses on differences from other embodiments, and the same and similar parts among the embodiments are referred to each other.
Reference throughout this specification to "one embodiment," "another embodiment," "an embodiment," etc., means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment described generally in this application. The appearances of the same phrase in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the scope of the utility model to effect such feature, structure, or characteristic in connection with other embodiments.
Although the utility model has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure and claims of this application. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.
Claims (10)
1. A thunder set press-mounting machine is characterized by comprising a thunder set press-mounting mechanism (1), a thunder set upper part clamping and rotating device (2), a shell upper part clamping and rotating device (3), a first horizontal moving device (4) and a second horizontal moving device (5);
the clamping and rotating device (2) for the upper part of the thunder set is used for placing and clamping the thunder set;
the first horizontal moving device (4) is connected with the upper thunder assembly clamping and rotating device (2) and is used for horizontally moving the upper thunder assembly clamping and rotating device (2), and under the condition that the upper thunder assembly clamping and rotating device (2) moves to a press-fitting clamping station, the thunder assembly press-fitting mechanism (1) grabs and lifts the thunder assembly positioned on the upper thunder assembly clamping and rotating device (2) to an upward press-fitting height;
the shell upper part clamping and rotating device (3) is used for placing and clamping the shell;
and the second horizontal moving device (5) is connected with the shell upper part clamping and rotating device (3) and is used for horizontally moving the shell upper part clamping and rotating device (3), and the thunder set press-mounting mechanism (1) is used for assembling the shell and the thunder set under the condition that the shell upper part clamping and rotating device (3) moves to a press-mounting clamping station.
2. The thunder pack press according to claim 1, further comprising an upper base (8);
the thunder equipment press-fitting mechanism (1) is arranged on the upper base (8).
3. A detonator press-fitting machine according to claim 2, wherein said detonator press-fitting mechanism (1) comprises a lifting gripping device (6) and a press-fitting wire rail assembly (9);
the press-fitting line rail assembly (9) is arranged on the upper base (8);
the lifting and grabbing device (6) comprises a power part (7) and a grabbing part (10), the power part (7) is fixedly connected with the upper base (8), and the grabbing part (10) is connected with the power part (7) and can move along a line rail in the line rail press-mounting assembly (9).
4. A thunder pack press according to claim 3, characterised in that said power unit (7) is an electric cylinder.
5. The thunder pack press according to claim 4, wherein said electric cylinder is an explosion-proof servo motor (11).
6. A thunder pack press according to claim 1, characterized in that said thunder pack upper clamping rotating device (2) comprises a first freely positionable rotating disc (12) and a first clamping device (13);
the first freely-positioning rotating disc (12) is arranged on the first horizontal moving device (4) and can rotate, and is used for placing a thunder group;
the first clamping devices (13) are arranged on two sides of the first free positioning rotating disc (12) and used for clamping the thunder set placed on the first free positioning rotating disc (12).
7. A thunder pack press according to claim 6, characterised in that said first clamping means (13) is a pneumatic clamping means.
8. The laser unit press-fitting machine according to claim 6 or 7, characterized by further comprising a laser unit press-fitting and grabbing tooling (14);
and the thunder set press-fitting grabbing tool (14) is arranged on the thunder set.
9. The laser gang press-fitting machine according to claim 1, further comprising a laser ranging device for measuring the height of a laser gang, said laser ranging device transmitting measured data to said laser gang press-fitting mechanism (1).
10. A thunder pack press according to claim 1, characterized in that said housing upper clamping rotating means (3) comprises a second freely positionable rotating disc (15) and a second clamping means (16);
the second freely-positioned rotating disc (15) is arranged on the second horizontal moving device (5) and can rotate, and is used for placing the shell;
the second clamping devices (16) are arranged on two sides of the second freely-positioning rotating disc (15) and used for clamping the shell placed on the second freely-positioning rotating disc (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122647210.8U CN216633286U (en) | 2021-11-01 | 2021-11-01 | Thunder group press-mounting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122647210.8U CN216633286U (en) | 2021-11-01 | 2021-11-01 | Thunder group press-mounting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216633286U true CN216633286U (en) | 2022-05-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122647210.8U Active CN216633286U (en) | 2021-11-01 | 2021-11-01 | Thunder group press-mounting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216633286U (en) |
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2021
- 2021-11-01 CN CN202122647210.8U patent/CN216633286U/en active Active
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