CN216613193U - Automatic feather piece righting device - Google Patents
Automatic feather piece righting device Download PDFInfo
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- CN216613193U CN216613193U CN202123421297.3U CN202123421297U CN216613193U CN 216613193 U CN216613193 U CN 216613193U CN 202123421297 U CN202123421297 U CN 202123421297U CN 216613193 U CN216613193 U CN 216613193U
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Abstract
The utility model relates to an automatic feather turning device.A feeding port is arranged on a workbench; the feeding mechanism is fixedly arranged on the workbench, a feeding hole is formed in the top of the feeding mechanism, and a discharging hole is formed in the bottom of the feeding mechanism; the righting mechanism comprises a rotating box and a driving assembly, one end of the driving assembly is fixed on the workbench, the other end of the driving assembly is in transmission connection with the center of the bottom of the rotating box, a burr inlet is formed in the top of the rotating box corresponding to the transmission connection position of the bottom of the rotating box, a plurality of burr outlet holes are formed in two end faces of the rotating box in the circumferential direction of rotation, a discharge hole is communicated with the burr inlet, and the burr outlet holes can correspond to a feeding hole; the napping mechanism is positioned below the rotating box; the controller is electrically connected with the feeding mechanism, the driving assembly and the napping mechanism. The automatic feather piece righting device provided by the utility model can automatically righting and loading a large number of feather pieces, and is high in success rate.
Description
Technical Field
The utility model relates to an automatic feather righting device, and belongs to the technical field of badminton manufacturing mechanical equipment.
Background
During the manufacturing of the badminton, a pile of feather pieces are turned to be consistent in the direction of the big end and the small end, and then the feather pieces are sequentially placed on production equipment such as an automatic testing machine or a feather inserting machine. In order to solve the problems of direction and transmission of feather pieces, a special guide plate and a vibrating disc with a rectangular opening structure are adopted to turn over and feed feathers, only feathers with small ends facing the opening can pass through the opening and are output from a transmission channel, and feathers with small ends facing the opening cannot completely pass through the opening, so that the screening efficiency of large and small ends is low, and the screening work of a large number of feather pieces cannot be met; and a small amount of feather pieces with large ends penetrate towards the opening and are output from the conveying channel, so that the feather pieces are blocked in the subsequent process, manual intervention is needed, and the workload is increased.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an automatic feather piece righting device which can automatically righting a large number of feather pieces and is high in success rate.
The technical scheme for solving the technical problems is as follows: an automatic feather piece righting device comprises a workbench, wherein a feeding port is formed in the workbench;
the feeding mechanism is fixedly arranged on the workbench, a feeding hole is formed in the top of the feeding mechanism, and a discharging hole is formed in the bottom of the feeding mechanism;
the righting mechanism comprises a rotating box and a driving assembly, one end of the driving assembly is fixed on the workbench, the other end of the driving assembly is in transmission connection with the center of the bottom of the rotating box to drive the rotating box to rotate, a burr inlet is formed in the position, corresponding to the transmission connection position of the bottom, of the top of the rotating box, a plurality of burr outlet holes are formed in two end faces, symmetrical in the rotating circumferential direction, of the rotating box, the burr outlet holes are communicated with the burr inlet, and the burr outlet holes can correspond to the feeding holes;
the feather picking mechanism is fixed on the workbench and positioned below the rotating box, and can pull out feather pieces extending out of the pores and send the feather pieces to the feeding port;
and the controller is electrically connected with the feeding mechanism, the driving assembly and the napping mechanism.
The utility model has the beneficial effects that: one end of the driving component is in transmission connection with the center of the bottom of the rotating box to drive the rotating box to rotate, a burr inlet is formed in the top of the rotating box corresponding to the transmission connection position of the bottom of the rotating box, when the driving component drives the rotating box to rotate, only the burr inlet is enabled to rotate, the position is not changed, the discharge port is always communicated with the burr inlet, and continuous feeding is guaranteed; a plurality of pores are formed in the two symmetrical end surfaces of the rotating box in the rotating circumferential direction, and the size of the pores can be set according to the size of the two ends of the feather piece, so that only the small end of the feather piece can penetrate out of the pores, and the success rate of righting is ensured; the feather piece that a large amount of directions are in disorder passes through feed mechanism and carries to the rotatory box in from advancing the hair mouth, drive assembly drives rotatory box and rotates, the feather piece microcephaly stretches out from going out the pore, the feather mechanism of drawing hair pulls out the feather piece from going out the pore, guarantee that all feather pieces that follow the pore and pull out are microcephaly down, big head state up, and deliver to the pay-off mouth with the feather piece, controller control feed mechanism, drive assembly and the collaborative work of mechanism of drawing hair, can carry out automatic righting to a large amount of feather pieces, the success rate is high.
On the basis of the technical scheme, the utility model can be further improved as follows.
Further, feed mechanism includes hopper, a plurality of bracing piece and first sensor, and is a plurality of the bracing piece is fixed on the workstation, the hopper is fixed on the bracing piece, the discharge gate is the delivery outlet of hopper, first sensor is fixed discharge outlet department is used for detecting the inside feather piece of rotatory box, first sensor with the controller electricity is connected.
The beneficial effect of adopting the further scheme is that: the supporting rod supporting hopper has simple structure; the first sensor is fixed at the discharge port, so that whether feather pieces exist in the rotating box or not can be conveniently detected, the first sensor transmits data to the controller, when the feather pieces exist, the controller controls the rotating driving assembly to drive the rotating box to rotate, and otherwise, the rotating driving assembly is closed; and the controller can control the rotary driving assembly to drive the rotary box to rotate to the state that the pore outlet corresponds to the feeding port, and the feather can be temporarily stopped, so that the feather pulling mechanism pulls out the feather sheet extending out of the pore.
Further, still include first piece and the feather piece sensor of blowing, the feather piece sensor with first piece of blowing is all fixed the hopper inner wall, the feather piece sensor is used for detecting the inside feather piece of hopper, the gas hole of first piece of blowing with the discharge gate corresponds, first piece of blowing is blown and is used for driving the feather piece and gets into rotatory box, the feather piece sensor with first piece of blowing respectively with the controller electricity is connected.
The beneficial effect of adopting the further scheme is that: feather piece sensor detects whether have the feather piece in the feeding funnel and with data transmission to controller, if there is the feather piece, first blowing piece is opened in the controller control, and first blowing piece blows the feather piece in the feeding funnel to rotatory box, and feather piece sensor and first blowing piece are connected with the controller electricity respectively, improve degree of automation.
Furthermore, the rotary driving assembly comprises a supporting frame, a fixing plate, an annular baffle and a driving motor, the fixed end of the supporting frame is fixed on the workbench, the driving motor and the fixing plate are fixed at the supporting end of the supporting frame, a through hole is formed in the fixing plate, the output shaft of the driving motor penetrates through the through hole to be fixedly connected with the center of the bottom of the rotary box, the annular baffle is vertically fixed on the periphery of the fixing plate, the height of the annular baffle is larger than the vertical distance between the outlet hole and the fixing plate, a notch is formed in the position, close to the workbench, of the annular baffle, and the driving motor is electrically connected with the controller.
The beneficial effect of adopting the further scheme is that: a through hole is formed in the fixed plate, an output shaft of the driving motor penetrates through the through hole to be fixedly connected with the center of the bottom of the rotating box to drive the rotating box to rotate, and when the pore outlet hole corresponds to the discharge hole, the feather sheet extending out of the pore outlet hole is pulled out by the feather pulling mechanism and conveyed to the feeding hole; the height of the annular baffle is larger than the vertical distance between the pore outlet and the fixed plate, so that the feather pieces are prevented from being thrown out of the annular baffle when the rotating box rotates; a gap is arranged at the position of the annular baffle close to the workbench, so that the feather sheet can be pulled out by the feather pulling mechanism when the hair outlet hole corresponds to the feeding hole.
Furthermore, a partition board is arranged between one or two pore outlets.
The beneficial effect of adopting the further scheme is that: the arrangement of the partition plate can effectively prevent a plurality of feather pieces from being concentrated and piled on one pore.
Further, napping mechanism includes two napping subassemblies, two napping subassembly symmetrical arrangement, the napping subassembly is including napping portion and drive division, napping portion slides and sets up on the workstation, the drive division is fixed on the workstation, the drive division output with napping portion fixed connection, two the napping clearance that napping portion formed is located directly over the pay-off mouth, two napping portion be close to can with the feather piece that stretches out in the pore of play pulls out and send to the pay-off mouth, napping portion with the drive division equally divide do not with the controller electricity is connected.
The beneficial effect of adopting the further scheme is that: the two napping components are symmetrically arranged to form a napping gap; the napping gap is positioned right above the feeding port, so that the feather sheet extending out of the pores is positioned in the napping gap, and napping is facilitated; two drive division drive two napping portions slide relatively and are close to, perhaps one napping portion is fixed, and another napping portion slides to it and is close to, will be in the feather piece of napping clearance and pull out, and the napping is efficient, and degree of automation is high.
Further, the napping portion comprises a clamping portion and a fixing frame, the clamping portion is fixed to the fixing frame, two fixing ends of the driving portion are fixed to the workbench, two output ends of the driving portion are respectively fixedly connected with the fixing frame and used for driving the fixing frame to be close to, and the clamping portion is electrically connected with the controller.
The beneficial effect of adopting the further scheme is that: simple structure and high automation degree.
Further, the drive division includes first driving piece, first driving piece is fixed on the workstation, first driving piece output with mount fixed connection is used for the drive the mount slides, two first driving piece drive is two the clamping part is close to, two the clamping part will go out the feather piece that stretches out in the pore and pull out and send to the pay-off mouth, first driving piece with the controller electricity is connected.
The beneficial effect of adopting the further scheme is that: the two first driving parts drive the two clamping parts to be close to the hair outlet holes, feather pieces extending out of the hair outlet holes are clamped and pulled out, and the feather pieces are pulled out of the hair outlet holes and are conveyed to the feeding port.
Further, the clamping part includes napping motor and gyro wheel, the napping motor is fixed on the mount, the gyro wheel rotates and sets up on the mount, the napping motor with the gyro wheel transmission is connected, two the napping motor drive is two the gyro wheel rotates, two first driving piece drive is two the gyro wheel is close to, two the gyro wheel presss from both sides tightly and rotatory will the feather piece that stretches out in the pore of play pulls out and delivers to the pay-off mouth, the napping motor with the controller electricity is connected.
The beneficial effect of adopting the further scheme is that: the two first driving parts drive the two rollers to move oppositely, so that the feather sheet protruding out of the pores is clamped; the two feather pulling motors drive the rollers to rotate in opposite directions, the contact points of the two rollers move downwards, feather pieces are pulled out from the hair outlet holes and are conveyed to the feeding port, the structure is compact, continuous uninterrupted work can be achieved, and the degree of automation is high.
Further, the feather plucking device comprises a second sensor, light emitted by the second sensor can penetrate through the feather plucking gap to be used for detecting that the feather sheet extends out of the feather outlet hole, and the second sensor is electrically connected with the controller.
The beneficial effect of adopting the further scheme is that: the second sensor emits light, when the feather sheet blocks light, it is judged that the feather sheet extends out of the sweat pores, the controller controls the two first driving pieces to drive the two rollers to move in opposite directions, and simultaneously controls the two feather pulling motors to drive the rollers to rotate in opposite directions and the contact points of the two rollers to move downwards so as to pull the feather sheet out of the sweat pores; otherwise, the controller controls the two first driving parts to drive the two rollers to return to the original positions, and the automation degree is improved.
Further, still include the support and divide the hair mechanism, the support is fixed on the workstation, divide the hair mechanism to send the hair pipe including storing up hair subassembly, sharp driver and a plurality of, sharp driver sliding connection be in just be located on the support the workstation below, it installs to store up the hair subassembly on the sharp driver, the input port of storing up the hair subassembly can with the pay-off mouth corresponds, store up the delivery outlet of hair subassembly can with send the hair pipe input port to correspond, it is a plurality of send the hair pipe to follow sharp driver slip direction demountable installation on the support, sharp driver with the controller electricity is connected.
The beneficial effect of adopting the further scheme is that: the linear driver drives the input port of the feather storage assembly to align with the feeding port and receive feather pieces conveyed by the feeding port; the linear driver drives the output port of the feather storage assembly to align with the input port of the feather conveying pipe, so that feather pieces are conveyed into the feather conveying pipe, and the automation degree is high; the capillary feeding pipe is detachably arranged on the support, so that the capillary feeding pipe is convenient to replace.
Further, the wool storage assembly comprises a wool storage device and a gate, the wool storage device is mounted on the linear driver, and the linear driver drives the wool storage device to move so that the wool storage device input port is aligned with the wool feeding port or the wool storage device output port is aligned with the wool feeding pipe input port; the gate is installed the delivery outlet of hair storage device, the gate with the controller electricity is connected, the gate can be opened and close the hair storage device delivery outlet.
The beneficial effect of adopting the further scheme is that: the automation degree is high.
Further, divide hair mechanism still includes third sensor and second to blow the gas spare, the third sensor with the second blows the equal fixed setting of gas spare on the hair storage device inside wall, the third sensor is used for detecting whether there is feather piece in the hair storage device, the venthole of second to blow the gas spare with the hair storage device delivery outlet corresponds, the second blow the gas spare with the third sensor respectively with the controller electricity is connected.
The beneficial effect of adopting the further scheme is that: the third sensor transmits data to the controller, when the third sensor detects that the feather storage device is filled with full feather pieces, the controller controls the linear driver to drive the feather storage device to move, the output port of the feather storage device is aligned to the input port of the feather conveying pipe, the output port of the feather storage device is opened by the control gate, the second air blowing part is started to blow down the feather pieces in the feather storage device to the feather conveying pipe, the gate is closed after all the feather pieces fall into the feather conveying pipe, the linear driver drives the feather storage device to move, the input port of the feather storage device is aligned to the feeding port again, the feather conveying pipe filled with the feather pieces is detached from the support to be stored, the empty feather conveying pipe is replaced, and the automation degree is high.
Drawings
FIG. 1 is a schematic structural view of an automatic feather piece righting device according to the present invention;
FIG. 2 is a schematic structural view of a part of the mechanism in the automatic feather piece righting device of the present invention;
FIG. 3 is a schematic structural view of a feeding mechanism in the automatic feather piece righting device of the present invention;
FIG. 4 is a schematic structural view of a feeding mechanism and a righting mechanism in the automatic feather slice righting device of the utility model;
FIG. 5 is a schematic view of a rotating box structure of the automatic feather slice righting device according to the present invention;
FIG. 6 is a schematic structural view of a righting mechanism of the automatic righting device for feather pieces according to the present invention;
FIG. 7 is a schematic structural view of a feather pulling mechanism in the automatic feather piece righting device of the present invention;
FIG. 8 is a schematic structural view of a feather dividing mechanism of the automatic feather righting device of the utility model;
fig. 9 is another angle structure diagram of fig. 8.
In the drawings, the components represented by the respective reference numerals are listed below:
1-workbench, 2-feeding port, 301-discharging port, 302-feeding hopper, 303-supporting rod, 401-rotating box, 402-rotating driving component, 4021-supporting frame, 4022-fixing plate, 4023-annular baffle, 4024-driving motor, 403-discharging hole, 404-hair inlet, 405-clapboard, 501-hair-pulling motor, 502-roller, 503-conveyor belt, 504-fixing frame, 505-first sliding rail, 506-first driving piece, 507-spring, 6-second sensor, 7-hair-pulling gap, 8-bracket, 901-hair-storing device, 902-gate, 903-hair-feeding pipe, 904-linear driver, 905-third driving piece, 906-second sliding rail and 10-notch.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the utility model.
The utility model aims to provide an automatic feather piece righting device which can automatically righting and loading a large number of feather pieces and is high in success rate.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
The utility model provides an automatic feather piece righting device, in a specific embodiment of the utility model, as shown in figures 1-9, a workbench 1 is provided with a feeding port 2 on the workbench 1;
the feeding mechanism is fixedly arranged on the workbench 1, a feeding hole is formed in the top of the feeding mechanism, and a discharging hole 301 is formed in the bottom of the feeding mechanism;
the turning mechanism comprises a rotating box 401 and a driving assembly, one end of the driving assembly is fixed on the workbench 1, the other end of the driving assembly is in transmission connection with the center of the bottom of the rotating box 401 to drive the rotating box 401 to rotate, a burr inlet 404 is formed in the position, corresponding to the transmission connection position of the bottom, of the top of the rotating box 401, a plurality of burr outlet holes 403 are formed in two end faces, symmetrical in the rotating circumferential direction, of the rotating box 401, the burr outlet holes 301 are communicated with the burr inlet 404, and the burr outlet holes 403 can correspond to the feeding hole 2;
the feather picking mechanism is fixed on the workbench 1 and positioned below the rotating box 401, and can pull out feather pieces extending out of the pores 403 and send the feather pieces to the feeding port 2;
and the controller is electrically connected with the feeding mechanism, the driving assembly and the napping mechanism.
The utility model provides a feather piece automatic righting device, wherein one end of a rotary driving assembly 402 is in transmission connection with the center of the bottom of a rotary box 401 to drive the rotary box 401 to rotate, a feather inlet 404 is formed in the top of the rotary box 401 corresponding to the transmission connection position of the bottom of the rotary box, when the rotary driving assembly 402 drives the rotary box 401 to rotate, only the feather inlet 404 is enabled to rotate, the position is not changed, a discharge hole 301 is always communicated with the feather inlet 404, and continuous feeding is guaranteed; a plurality of pores 403 are formed in two symmetrical end faces of the rotating box 401 in the rotating circumferential direction, and the size of the pores 403 can be set according to the size of two ends of each feather sheet, so that only the small ends of the feather sheets can penetrate out of the pores 403, and the success rate of righting is ensured; the feather pieces in a large number of disorderly directions are conveyed into the rotating box 401 from the feather inlet 404 through the feeding mechanism, the rotating driving assembly 402 drives the rotating box 401 to rotate, small ends of the feather pieces stretch out from the feather outlet 403, the feather pulling mechanism pulls out the feather pieces from the feather outlet 403, it is guaranteed that all the feather pieces pulled out from the feather outlet 403 are in a small end down state with large ends up, and the feather pieces are conveyed to the feeding port 2, the controller controls the feeding mechanism, the rotating driving assembly 402 and the feather pulling mechanism work in a cooperative mode, a large number of feather pieces can be automatically straightened, and the success rate is high.
Specifically, the diameter of the pores 403 is 3-15 mm, preferably 5 mm; the diameter of the burr inlet 404 is 3-10 cm, preferably 5 cm.
In a specific embodiment of the utility model, the feeding mechanism comprises a hopper 302, a plurality of support rods 303 and a first sensor, the plurality of support rods 303 are fixed on the workbench 1, the hopper 302 is fixed on the support rods 303, the discharge port 301 is an output port of the hopper 302, the first sensor is fixed at the discharge port 301 and used for detecting feather pieces in the rotating box 401, and the first sensor is electrically connected with the controller.
The supporting rod 303 for supporting the hopper 302 has simple structure; the first sensor is fixed at the discharge hole 301, so that whether feather pieces exist in the rotating box 401 or not can be conveniently detected, the first sensor transmits data to the controller, when the feather pieces exist, the controller controls the rotating driving assembly 402 to drive the rotating box 401 to rotate, and otherwise, the rotating driving assembly 402 is closed; the controller can control the rotary driving assembly 402 to drive the rotary box 401 to rotate until the pore 403 is formed and corresponds to the feeding port 2, and the feather can be temporarily stopped, so that the feather pulling mechanism pulls out feather pieces extending out of the pore 403; the first sensor is electrically connected with the controller, so that the automation degree is improved.
Specifically, the hopper 302 is hopper-shaped, the outlet is circular, and the outlet is embedded into the burr inlet 404 and does not contact with the burr inlet 404; the diameter of the outlet of the hopper 302 is 3-10 cm, preferably 5 cm; the first sensor may use a diffuse reflection sensor or a camera or an optical fiber sensor as a detection element to detect whether feather pieces are present in the spin basket 401.
In a specific embodiment of the utility model, the feather feeding device further comprises a first blowing piece and a feather piece sensor, the feather piece sensor and the first blowing piece are both fixed on the inner wall of the feeding hopper 302, the feather piece sensor is used for detecting feather pieces in the feeding hopper 302, a blowing hole of the first blowing piece corresponds to the discharging hole 301, blowing air by the first blowing piece is used for driving the feather pieces to enter the rotating box 401, and the feather piece sensor and the first blowing piece are respectively and electrically connected with the controller.
Feather piece sensor detects whether have feather piece and with data transmission to controller in the hopper 302, if there is feather piece, first piece of blowing is opened in controller control, and first piece of blowing blows the feather piece in hopper 302 to rotatory box 401, and feather piece sensor and first piece of blowing are connected with the controller electricity respectively, improve degree of automation.
In a specific embodiment of the present invention, the rotary driving assembly 402 includes a supporting frame 4021, a fixing plate 4022, an annular baffle 4023 and a driving motor 4024, a fixed end of the supporting frame 4021 is fixed on the workbench 1, the driving motor 4024 and the fixing plate 4022 are both fixed at a supporting end of the supporting frame 4021, the fixing plate 4022 is provided with a through hole, an output shaft of the driving motor 4024 passes through the through hole and is fixedly connected to the center of the bottom of the rotary box 401, the annular baffle 4023 is vertically fixed on the periphery of the fixing plate 4022, the height of the annular baffle 4023 is greater than the vertical distance between the outlet hole 403 and the fixing plate 4022, a notch 10 is provided at a position of the annular baffle 4023 close to the workbench 1, and the driving motor 4024 is electrically connected to the controller.
A through hole is formed in the fixing plate 4022, an output shaft of the driving motor 4024 penetrates through the through hole to be fixedly connected with the center of the bottom of the rotating box 401 to drive the rotating box 401 to rotate, and when the pore 403 corresponds to the discharge hole 301, the feather pulling mechanism pulls out a feather piece extending out of the pore 403 and conveys the feather piece to the feeding hole 2; the height of the annular baffle 4023 is larger than the vertical distance between the pore 403 and the fixed plate 4022, so that the feather pieces are prevented from being thrown out of the annular baffle 4023 when the rotating box 401 rotates; a notch 10 is formed in the position, close to the workbench 1, of the annular baffle 4023, so that the feather sheet can be pulled out by the feather pulling mechanism when the pore 403 corresponds to the feeding port 2.
Specifically, the driving motor 4024 can be replaced by a rotary cylinder; when the rotating box 401 is installed, the included angle between the rotating surface of the rotating box 401 and the table surface of the workbench 1 is ensured to be 30-90 degrees, and 60 degrees is preferred; the first sensor can also be fixed on the annular baffle 4023, and detects whether feather pieces exist inside the rotating box 401 or not through the pores 403; a camera can also be adopted for image detection; diffuse reflection sensors may also be employed.
In one embodiment of the present invention, a spacer 405 is disposed between one or two of the pores 403.
The arrangement of the partition 405 can effectively prevent a plurality of feather pieces from being gathered and piled on one pore 403 to block the pore 403.
In a specific embodiment of the utility model, the napping mechanism comprises two napping components which are symmetrically arranged, each napping component comprises a napping part and a driving part, the napping part is arranged on the workbench 1 in a sliding manner, the driving part is fixed on the workbench 1, the output end of the driving part is fixedly connected with the napping part, a napping gap 7 formed by the two napping parts is positioned right above the feeding port 2, the two napping parts are close to the feather piece which can stretch out of the pore 403 and can be pulled out and fed to the feeding port 2, and the napping part and the driving part are respectively and electrically connected with the controller.
The two napping components are symmetrically arranged to form a napping gap 7; the napping gap 7 is positioned right above the feeding port 2, so that feather pieces extending out of pores 403 can be positioned in the napping gap 7, and napping is facilitated; two drive division drive two napping portions slide relatively and are close to, perhaps one napping portion is fixed, and another napping portion slides to it and is close to, will be in the feather piece of napping clearance 7 and pull out, and the napping is efficient, and degree of automation is high.
In a specific embodiment of the present invention, the galling portion includes a clamping portion and a fixing frame 504, the clamping portion is fixed on the fixing frame 504, the fixing ends of the two driving portions are fixed on the working table 1, the output ends of the two driving portions are respectively fixedly connected with the two fixing frames 504 for driving the two fixing frames 504 to approach, and the clamping portion is electrically connected with the controller; simple structure and high automation degree.
Specifically, the clamping part can be a clamp, the clamp is opened to be close to the pore 403 to clamp the feather sheet, the first driving part 506 drives the clamp to move, and the feather sheet is pulled out and sent to the feeding port 2; can also be a mechanical arm, and clamps and pulls out the feather sheet from the pore 403 to be sent to the feeding port 2.
In an embodiment of the utility model, the driving portion includes a first driving member 506, the first driving member 506 is fixed on the working table 1, an output end of the first driving member 506 is fixedly connected with the fixing frame 504 for driving the fixing frame 504 to slide, the two first driving members 506 drive the two clamping portions to approach, the two clamping portions draw out the feather sheet protruding from the pores 403 and send the feather sheet to the feeding port 2, and the first driving member 506 is electrically connected with the controller.
The two first driving parts 506 drive the two clamping parts to be close to the hair outlet hole 403, so that the feather piece extending out of the hair outlet hole 403 is clamped and pulled out, and the feather piece is pulled out of the hair outlet hole 403 and sent to the feeding port 2.
Specifically, two first slide rails 505 are fixedly disposed on the worktable 1, and the two fixing brackets 504 are slidably disposed on the two first slide rails 505 respectively, so as to slide smoothly.
In a specific embodiment of the utility model, the clamping part comprises a napping motor 501 and rollers 502, the napping motor 501 is fixed on a fixed frame 504, the rollers 502 are rotatably arranged on the fixed frame 504, the napping motor 501 is in transmission connection with the rollers 502, the two napping motors 501 drive the two rollers 502 to rotate, the two first driving pieces 506 drive the two rollers 502 to approach, the two rollers 502 clamp and rotate to pull out the feather sheets protruding out of the pores 403 and send the feather sheets to the feeding port 2, and the napping motor 501 is electrically connected with the controller.
The two first driving members 506 drive the two rollers 502 to move oppositely, so as to clamp the feather sheet protruding from the pores 403; the two feather pulling motors 501 drive the rollers 502 to rotate in opposite directions, contact points of the two rollers 502 move downwards, feather pieces are pulled out from the hair outlet holes 403 and are sent to the feeding port 2, the structure is compact, continuous work can be achieved, and the degree of automation is high.
Specifically, a roughening motor 501 is in transmission connection with a roller 502 through a conveyor belt 503 or a gear; grooves are formed on the surface of the roller 502 or patterns are made on the surface of the roller 502 to improve the friction force on the surface of the roller 502, so that galling is facilitated; the first driving member 506 is sleeved with a spring 507 for buffering, and the fixing frame 504 automatically resets when the first driving member 506 is closed.
In one embodiment of the utility model, the feather picking device further comprises a second sensor 6, light emitted by the second sensor 6 can pass through the napping gap 7 for detecting that the feather sheet extends out of the pore 403, and the second sensor 6 is electrically connected with the controller.
The second sensor 6 emits light, when the feather sheet blocks laser light, it is judged that the feather sheet extends out of the pores 403, the controller controls the two first driving pieces 506 to drive the two rollers 502 to move towards each other, and simultaneously controls the two feather pulling motors 501 to drive the rollers 502 to rotate in opposite directions and the contact points of the two rollers 502 to move downwards, so that the feather sheet is pulled out of the pores 403; otherwise, the controller controls the two first driving members 506 to drive the two rollers 502 to return to the original positions, thereby improving the automation degree.
Specifically, the second sensor 6 comprises a first correlation sensor and a second correlation sensor, the first correlation sensor and the second correlation sensor are respectively electrically connected with the controller, the first correlation sensor and the second correlation sensor are symmetrically arranged at two sides of the napping gap 7, the first correlation sensor emits laser, the second correlation sensor receives the laser, when the feather piece extends out of the pore 403 and blocks the laser, the second correlation sensor cannot receive the laser and transmits a signal to the controller, and the controller controls the roller 502 to nappe; the second sensor 6 may also be a fibre-optic sensor; diffuse reflective sensors may also be employed; a camera can also be adopted for image detection.
In a specific embodiment of the utility model, the wool-removing device further comprises a support 8 and a wool-removing mechanism, wherein the support 8 is fixed on the workbench 1, the wool-removing mechanism comprises a wool-storing component, a linear driver 904 and a plurality of wool-feeding pipes 903, the linear driver 904 is connected to the support 8 in a sliding manner and is positioned below the workbench 1, the wool-storing component is installed on the linear driver 904, an input port of the wool-storing component can correspond to the feeding port 2, an output port of the wool-storing component can correspond to the input ports of the wool-feeding pipes 903, the plurality of wool-feeding pipes 903 are detachably installed on the support 8 along the sliding direction of the linear driver 904, and the linear driver 904 is electrically connected with the controller.
The linear driver 904 drives the input port of the feather storage component to align with the feeding port 2 and receives feather pieces conveyed by the feeding port 2; the linear driver 904 drives the output port of the feather storage component to align with the input port of the feather conveying pipe 903, so that feather pieces are conveyed into the feather conveying pipe 903, and the automation degree is high; send hollow billet 903 demountable installation on support 8, conveniently change and send hollow billet 903.
Specifically, a second slide rail 906 is fixedly arranged on the bracket 8, and the linear driver 904 is slidably arranged on the second slide rail 906, so that the linear driver can slide smoothly; the linear driver 904 has a second driving member at the bottom, the second driving member drives the linear driver 904 to slide on the second sliding rail 906, and the second driving member is electrically connected with the control unit.
In a specific embodiment of the present invention, the hair storage assembly comprises a hair storage device 901 and a shutter 902, the hair storage device 901 is mounted on a linear driver 904, and the linear driver 904 drives the hair storage device 901 to move, so that an input port of the hair storage device 901 aligns with the feeding port 2 or an output port of the hair storage device 901 aligns with an input port of the hair feeding tube 903; the gate 902 is arranged at the output port of the fur storage device 901, the gate 902 is electrically connected with the controller, and the gate 902 can open and close the output port of the fur storage device 901; the automation degree is high.
Specifically, the gate 902 has a third driving element 905, the third driving element 905 controls the gate 902 to open and close the output port of the fur storage device 901, and the third driving element 905 is electrically connected with the controller.
In a specific embodiment of the present invention, the hair separation mechanism further includes a third sensor and a second blowing element, the third sensor and the second blowing element are both fixedly disposed on the inner sidewall of the hair storage device 901, the third sensor is used for detecting whether feather pieces exist in the hair storage device 901, an air outlet of the second blowing element corresponds to an output port of the hair storage device 901, and the second blowing element and the third sensor are respectively electrically connected to the controller.
The third sensor transmits data to the controller, when the third sensor detects that the feather storage device 901 is filled with feather pieces, the controller controls the linear driver 904 to drive the feather storage device 901 to move, an output port of the feather storage device 901 is aligned with an input port of the feather conveying pipe 903, the gate 902 is controlled to open the output port of the feather storage device 901, the second air blowing part is started to blow down the feather pieces in the feather storage device 901 to the feather conveying pipe 903, the gate 902 is closed after all the feather pieces fall into the feather conveying pipe 903, the linear driver 904 drives the feather storage device 901 to move, the input port of the feather storage device 901 is aligned with the feeding port 2 again, the feather conveying pipe 903 filled with feather pieces is detached from the support 8 to be stored, an empty feather conveying pipe 903 is replaced, and the automation degree is high.
The automatic feather piece righting and storing device provided by the embodiment of the utility model has the following working process: a large number of feathers which are disordered in sequence are placed into a feed hopper 302, feather pieces come out from an output port of the feed hopper 302 and enter a rotary box 401 through a feather inlet 404, a feather piece sensor detects whether feather pieces exist in the feed hopper 302 and transmits data to a controller, if the feather pieces exist, the controller opens a first blowing piece to blow the feather pieces 302 in the feed hopper 302 into the rotary box 401, a first sensor detects whether the feather pieces exist in the rotary box 401 and transmits the data to the controller, if the feather pieces exist, the controller controls a driving motor 4024, two first driving pieces 506, two hair pulling motors 501, a second driving piece and a third driving piece 905 to work, the first sensor can adopt a diffuse reflection sensor or a camera as a detection element to detect whether the feather pieces exist in the rotary box 401, the driving motor 4024 drives the rotary box 401 to rotate, when the feather pieces exit is aligned with a feed pore 2, the controller controls the driving motor 4024 to stop rotating, so that the rotating box 401 stops temporarily, the first correlation sensor emits laser, the second correlation sensor receives laser, when the feather sheet extends out of the pore 403, the second correlation sensor cannot receive the laser and transmits a signal to the controller, or an optical fiber sensor or a diffuse reflection sensor or a camera can be used as a detection element to detect whether the feather sheet passes through the pore 403, if the feather sheet passes through the pore 403, the controller controls the two first driving devices to drive the two rollers 502 to move oppositely to clamp the feather sheet, the controller controls the two feather pulling motors 501 to drive the rollers 502 to rotate in opposite directions and the contact points of the two rollers 502 to move downwards, so that the feather sheet is pulled out of the pore 403 and is sent to the feeding port 2, the feather sheet passes through the feeding port 2 and falls into the feather storage 901, and when the feather storage 901 is full of the feather sheets, the third sensor transmits data to the controller, the controller controls the driving motor 4024, the two first driving members 506 and the two feather pulling motors 501 to stop working, controls the second driving member to move the feather storage device 901, enables the output port of the feather storage device 901 to correspond to the input port of the feather feeding pipe 903, controls the third driving member 905 to move the gate 902, opens the output port of the feather storage device 901, controls the second air blowing member to open, blows down feather pieces in the feather storage device 901 to the feather feeding pipe 903, when the third sensor detects that no feather pieces exist in the feather storage device 901, the controller controls the second driving member to move the feather storage device 901, enables the input port of the feather storage device 901 to correspond to the feeding port 2, controls the third driving member 905 to move the gate 902, closes the output port of the feather storage device 901, starts the driving motor 4024, the two first driving members 506 and the two feather pulling motors 501, continues working, and detaches the feather feeding pipe 903 filled with feather pieces for storage, the empty capillary feed 903 is replaced.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (13)
1. The utility model provides an automatic device that turns over of feather piece which characterized in that includes:
the device comprises a workbench (1), wherein a feeding port (2) is formed in the workbench (1);
the feeding mechanism is fixedly arranged on the workbench (1), a feeding hole is formed in the top of the feeding mechanism, and a discharging hole (301) is formed in the bottom of the feeding mechanism;
the righting mechanism comprises a rotating box (401) and a rotating driving assembly (402), one end of the rotating driving assembly (402) is fixed on the workbench (1), the other end of the rotating driving assembly is in transmission connection with the center of the bottom of the rotating box (401) to drive the rotating box (401) to rotate, a burr inlet (404) is formed in the top of the rotating box (401) corresponding to the transmission connection position of the bottom of the rotating box, a plurality of burr outlet holes (403) are formed in two end faces of the rotating box (401) which are symmetrical in the circumferential direction, the discharge hole (301) is communicated with the burr inlet (404), and the burr outlet holes (403) can correspond to the feeding port (2);
the napping mechanism is fixed on the workbench (1) and is positioned below the rotating box (401), and can pull out feather pieces protruding from the pore (403) and send the feather pieces to the feeding port (2);
a controller electrically connected to the feed mechanism, the rotary drive assembly (402), and the napping mechanism, respectively.
2. The automatic feather piece righting device of claim 1, wherein the feeding mechanism comprises a hopper (302), a plurality of support rods (303) and a first sensor, the plurality of support rods (303) are fixed on the workbench (1), the hopper (302) is fixed on the support rods (303), the discharge port (301) is an output port of the hopper (302), the first sensor is fixed at the discharge port (301) and used for detecting feather pieces inside the rotating box (401), and the first sensor is electrically connected with the controller.
3. The automatic feather piece righting device of claim 2, further comprising a first blowing piece and a feather piece sensor, wherein the feather piece sensor and the first blowing piece are fixed on the inner wall of the feeding hopper (302), the feather piece sensor is used for detecting feather pieces inside the feeding hopper (302), a blowing hole of the first blowing piece corresponds to the discharging port (301), blowing air of the first blowing piece is used for driving feather pieces to enter the rotating box (401), and the feather piece sensor and the first blowing piece are respectively electrically connected with the controller.
4. The automatic feather righting device of claim 1, wherein the rotary driving assembly (402) comprises a supporting frame (4021), a fixing plate (4022), an annular baffle (4023) and a driving motor (4024), the fixed end of the supporting frame (4021) is fixed on the workbench (1), the driving motor (4024) and the fixing plate (4022) are both fixed at the supporting end of the supporting frame (4021), a through hole is formed in the fixing plate (4022), an output shaft of the driving motor (4024) passes through the through hole and is fixedly connected with the center of the bottom of the rotating box (401), the annular baffle (4023) is vertically fixed on the periphery of the fixing plate (4022), the height of the annular baffle (4023) is greater than the vertical distance between the outlet hole (403) and the fixing plate (4022), a notch (10) is formed in the position of the annular baffle (4023) close to the workbench (1), the drive motor (4024) is electrically connected to the controller.
5. The automatic feather piece righting device of claim 1 wherein a spacer (405) is provided between one or two of the outlet holes (403).
6. The automatic feather piece righting device of claim 1, wherein the napping mechanism comprises two napping assemblies, the two napping assemblies are symmetrically arranged, each napping assembly comprises a napping portion and a driving portion, the napping portion is slidably arranged on the workbench (1), the driving portion is fixed on the workbench (1), the output end of the driving portion is fixedly connected with the napping portion, a napping gap (7) formed by the napping portions is located right above the feeding port (2), the napping portions are close to and can pull out feather pieces extending out of the napping holes (403) and feed to the feeding port (2), and the napping portions and the driving portion are electrically connected with the controller.
7. The automatic feather piece righting device of claim 6, wherein the napping portion comprises a clamping portion and a fixing frame (504), the clamping portion is fixed on the fixing frame (504), the fixed ends of the two driving portions are fixed on the workbench (1), the output ends of the two driving portions are respectively and fixedly connected with the two fixing frames (504) and used for driving the two fixing frames (504) to be close to, and the clamping portion is electrically connected with the controller.
8. The automatic feather piece righting device of claim 7, wherein the driving part comprises a first driving piece (506), the first driving piece (506) is fixed on the workbench (1), the output end of the first driving piece (506) is fixedly connected with the fixing frame (504) and used for driving the fixing frame (504) to slide, two first driving pieces (506) drive two clamping parts to be close to, the two clamping parts pull out the feather pieces protruding from the feather outlet hole (403) and send the feather pieces to the feeding port (2), and the first driving piece (506) is electrically connected with the controller.
9. The automatic feather piece righting device of claim 8, wherein the clamping portion comprises a feather pulling motor (501) and rollers (502), the feather pulling motor (501) is fixed on the fixing frame (504), the rollers (502) are rotatably arranged on the fixing frame (504), the feather pulling motor (501) is in transmission connection with the rollers (502), the two feather pulling motors (501) drive the two rollers (502) to rotate, the two first driving pieces (506) drive the two rollers (502) to be close to, the two rollers (502) clamp and rotate to pull out the feather pieces extending out of the feather holes (403) and send the feather pieces to the feeding port (2), and the feather pulling motor (501) is electrically connected with the controller.
10. The automatic feather piece righting device of claim 6, further comprising a second sensor (6), wherein light emitted by the second sensor (6) can pass through the feather pulling gap (7) for detecting that the feather pieces extend out of the feather outlet hole (403), and the second sensor (6) is electrically connected with the controller.
11. The feather piece automatic righting device of claim 1, further comprising a bracket (8) and a feather separating mechanism, the bracket (8) is fixed on the workbench (1), the wool separating mechanism comprises a wool storage component, a linear driver (904) and a plurality of wool feeding pipes (903), the linear driver (904) is connected on the bracket (8) in a sliding way and is positioned below the workbench (1), the hair storage component is arranged on the linear driver (904), the input port of the hair storage component can correspond to the feeding port (2), the output port of the hair storage assembly can correspond to the input port of the hair feeding pipe (903), the hair feeding pipe (903) is detachably mounted on the support (8) along the sliding direction of the linear driver (904), and the linear driver (904) is electrically connected with the controller.
12. The feather piece automatic righting device of claim 11, wherein the feather storage assembly comprises a feather storage device (901) and a gate (902), the feather storage device (901) is mounted on the linear driver (904), and the linear driver (904) drives the feather storage device (901) to move, so that the input port of the feather storage device (901) is aligned with the feeding port (2) or the output port of the feather storage device (901) is aligned with the input port of the feather feeding pipe (903);
the gate (902) is installed at the output port of the wool storage device (901), the gate (902) is electrically connected with the controller, and the gate (902) can open and close the output port of the wool storage device (901).
13. The feather piece automatic righting device of claim 12, wherein the feather separating mechanism further comprises a third sensor and a second blowing member, the third sensor and the second blowing member are both fixedly arranged on the inner side wall of the feather storage device (901), the third sensor is used for detecting whether feather pieces exist in the feather storage device (901), an air outlet of the second blowing member corresponds to an output port of the feather storage device (901), and the second blowing member and the third sensor are respectively electrically connected with the controller.
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CN202123421297.3U CN216613193U (en) | 2021-12-31 | 2021-12-31 | Automatic feather piece righting device |
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Cited By (1)
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CN114194862A (en) * | 2021-12-31 | 2022-03-18 | 汪锐 | Automatic feather piece righting device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114194862A (en) * | 2021-12-31 | 2022-03-18 | 汪锐 | Automatic feather piece righting device |
CN114194862B (en) * | 2021-12-31 | 2024-06-21 | 汪锐 | Automatic righting device for feather pieces |
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