CN216607737U

CN216607737U - Welding equipment

Info

Publication number: CN216607737U
Application number: CN202123292208.XU
Authority: CN
Inventors: 孙坚伟; 袁德龙
Original assignee: Wuxi Xinhang Silicon Plastic Electromechanical Co ltd
Current assignee: Wuxi Xinhang Silicon Plastic Electromechanical Co ltd
Priority date: 2021-12-25
Filing date: 2021-12-25
Publication date: 2022-05-27
Anticipated expiration: 2031-12-25

Abstract

The utility model discloses welding equipment which comprises a rack, wherein a workbench is arranged on the upper end face of the rack, a mounting seat is arranged on the workbench, an XZ-axis moving assembly is arranged on the mounting seat, a Y-axis sliding module is arranged on the XZ-axis moving assembly, a welding gun mechanism is arranged on the Y-axis sliding module, and the welding gun mechanism can weld a welding workpiece on the workbench. The welding device is particularly suitable for welding the outer frame, the frame and the reinforcing steel bar of the steel composite cover plate, greatly improves the working efficiency and quality, and can meet the use requirements.

Description

Welding equipment

Technical Field

The utility model relates to the technical field of steel composite cover plate processing equipment, in particular to welding equipment which is mainly used for steel outer frames, frames and reinforcing steel bars of steel composite cover plates.

Background

The known welding equipment is equipment required for realizing a welding process, and comprises a welding machine, welding process equipment and a welding auxiliary device, and can weld and fix objects made of different alloy materials so as to achieve the purpose of fixed installation.

Because the steel composite cover plate is high in strength, good in integrity and relatively superior in price in the current market, the steel composite cover plate is more and more favored by the market in a low-carbon and energy-saving large environment, and along with the increase of yield, because the requirements of production efficiency and quality control cannot be met far by manual welding process and traditional mechanical welding in the prior art, the special welding equipment for designing and manufacturing the steel composite cover plate outer frame, the frame and the reinforcing steel bar is urgent.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

Aiming at the defects in the prior art, the utility model provides welding equipment which is particularly suitable for welding an outer frame, a frame and a reinforcing steel bar of a steel composite cover plate, greatly improves the working efficiency and quality, and can meet the use requirements.

(II) technical scheme to be adopted

In order to achieve the purpose, the technical scheme adopted by the utility model is as follows:

the utility model provides a welding equipment, includes the frame, the frame up end is provided with the workstation, just is in be provided with the mount pad on the workstation, be provided with the XZ axle on the mount pad and remove the subassembly, be provided with Y axle slip module on the XZ axle removes the subassembly, just be provided with welder mechanism on the Y axle slip module, welder mechanism can be right welding workpiece on the workstation welds.

Preferably, the welding gun mechanism further comprises a controller arranged on the welding gun mechanism, wherein the controller comprises a processor and a display screen.

Preferably, the mount pad is including setting up the mounting panel of workstation upper surface, the mounting panel is provided with two, two the corresponding arrangement of mounting panel is in on the both sides of workstation upper surface, and two the mounting panel with the workstation is integrated into one piece.

Preferably, the XZ-axis moving assembly comprises a mounting frame arranged on the mounting seat, a Z-axis guide rail is arranged on the mounting frame, a first sliding seat is arranged on the Z-axis guide rail, a Z-axis driving device is arranged on the side end face of the mounting frame, and the Z-axis driving device can drive the first sliding seat to reciprocate; the X-axis sliding module is installed on the first sliding seat, and the Y-axis sliding module is arranged on the X-axis sliding module.

Preferably, the mounting bracket comprises an upper plate and a bottom plate, a square frame is formed between the upper plate and the bottom plate through side plates, the bottom plate is mounted on the upper surface of the workbench, and the Z-axis slide rail is arranged between the upper plate and the bottom plate.

Preferably, the X-axis sliding module includes a square base body in the X-axis direction, a first mounting hole is formed in the middle of the square base body, an X-axis guide rail is installed in the first mounting hole, a second slide seat is arranged on the X-axis guide rail, and an X-axis driving device is arranged on one side end face of the square base body.

Preferably, the Y-axis sliding module includes a device seat in the Y-axis direction, a second mounting hole is formed in the middle of the device seat, a Y-axis guide rail is mounted in the second mounting hole, a third sliding seat is arranged on the Y-axis guide rail, and a Y-axis driving device is arranged on the upper end face of the device seat.

Preferably, the welding gun mechanism comprises a welding gun seat, a welding gun arm is mounted on the welding gun seat, and a welding gun is arranged on the welding gun arm.

(III) the beneficial effects to be achieved

Compared with the prior art, the utility model has the beneficial effects that:

the welding machine comprises a rack, a workbench is arranged on the upper end face of the rack, a mounting seat is arranged on the workbench, an XZ-axis moving assembly is arranged on the mounting seat, a Y-axis sliding module is arranged on the XZ-axis moving assembly, a welding gun mechanism is arranged on the Y-axis sliding module and can be used for welding a welding workpiece on the workbench, the design is reasonable, an outer frame, a frame and a reinforcing steel bar (welding workpiece) of a steel composite cover plate can be placed on the workbench, the welding workpiece can be welded through the welding gun mechanism, the working efficiency and the quality are greatly improved, and the use requirements can be met.

Secondly, according to the rack, the workbench is arranged on the upper end face of the rack, the mounting seat is arranged on the workbench, the XZ-axis moving assembly is arranged on the mounting seat, the Y-axis sliding module is arranged on the XZ-axis moving assembly, and the welding gun mechanism is arranged on the Y-axis sliding module.

Drawings

FIG. 1 is a schematic structural diagram of the present invention.

FIG. 2 is a schematic side view of the present invention.

FIG. 3 is a schematic top view of the present invention.

Fig. 4 is a perspective view of the present invention.

In the figure: 1, a frame; 2, a workbench; 3, mounting a base; 4, an XZ axis moving component; 5, a Y-axis sliding module; 6, a welding gun mechanism; 7, a controller; 31, mounting a plate; 41, a mounting frame; 42, Z-axis guideway; 43, a first slide; 44, a Z-axis drive; 45, an X-axis sliding module; 51, a device base; 52, a second mounting hole; 53, Y-axis guide rails; 54, a third slide; 55, a Y-axis driving device; 61, a welding gun seat; 62, a torch arm; 63, a welding gun; 411, upper plate; 412, a base plate; 413, side panels; 451, square base; 452, a first mounting hole; 453, X-axis guide rails; 454, a second carriage; 455, X-axis drive.

Detailed Description

In the description of the present invention, it should be noted that when an element is referred to as being "fixed" or "disposed" to another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.

In the description of the present invention, it should be noted that the terms "center", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, or the orientations or positional relationships in which the products of the present invention are conventionally placed when used, and are merely used for convenience of describing and simplifying the description, but do not indicate or imply that the device or element to which the reference is made must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise. The meaning of "a number" is one or more unless specifically limited otherwise.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and examples. It should be understood, however, that the detailed description herein of specific embodiments is intended to illustrate the utility model and not to limit the scope of the utility model. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.

Referring to fig. 1 and 4, as shown in the drawings, a welding apparatus, which is mainly used for welding an outer frame, a frame, and a reinforcing steel bar of a steel composite cover plate, includes a frame 1, a worktable 2 is disposed on an upper end surface of the frame 1, the worktable 2 is used for storing a welding workpiece (the outer frame or the reinforcing steel bar of the steel composite cover plate), a mounting seat 3 is arranged on the worktable 2, an XZ axis moving component 4 is arranged on the mounting seat 3, a Y axis sliding module 5 is arranged on the XZ axis moving component 4, and a welding gun mechanism 6 is arranged on the Y-axis sliding module 5, the welding work piece on the worktable 2 can be welded through the welding gun mechanism 6, due to the fact that the X-axis, the Y-axis and the Z-axis can be moved, welding of welding workpieces can be facilitated, manual operation is avoided, production efficiency and quality are greatly improved, and using requirements can be met.

Further, as shown in fig. 1, the welding gun mechanism 6 further comprises a controller 7 arranged on the welding gun mechanism 6, the controller 7 comprises a processor and a display screen, the control can be performed manually, and a programmed program can be pre-stored in the processor, so that the controller 7 can automatically control the movement in the X-axis direction, the Y-axis direction and the Z-axis direction.

Further, as shown in fig. 1 and 4, the mounting base 3 includes two mounting plates 31 disposed on the upper surface of the workbench 2, the two mounting plates 31 are correspondingly disposed on two sides of the upper surface of the workbench 2, and the two mounting plates 31 and the workbench 2 are integrally formed, which is beneficial to improving the integrity of the device and making the structure more compact, and avoiding the quality reduction caused by the looseness. And the upper surface of the workbench 2 between the two mounting plates 31 is provided with a welding workpiece for placing.

Further, as shown in fig. 2 and 4, the XZ-axis moving assembly 4 includes a mounting frame 41 disposed on the mounting base 3, a Z-axis guide rail 42 is disposed on the mounting frame 41, a first slide carriage 43 is disposed on the Z-axis guide rail 42, a Z-axis driving device 44 is disposed on a side end surface of the mounting frame 41, and the Z-axis driving device 44 can drive the first slide carriage 43 to reciprocate; an X-axis sliding module 45 is mounted on the first sliding seat 43, and a Y-axis sliding module 5 is arranged on the X-axis sliding module 45, so that the X-axis, the Y-axis and the Z-axis can move in the direction.

As shown in fig. 2 and 4, in the present embodiment, a mounting frame 41 is disposed on an upper end surface of each mounting plate 31, and further, the mounting frame 41 includes an upper plate 411 and a bottom plate 412, a square frame is formed between the upper plate 411 and the bottom plate 412 through a side plate 413, wherein the bottom plate 412 is mounted on an upper surface of the worktable 2, a Z-axis slide rail 42 is disposed between the upper plate 411 and the bottom plate 412, and the first slide 43 is engaged with the Z-axis slide rail 42 and can reciprocate along the Z-axis slide rail 42. The first slide 43 thus functions mainly as a straight forward and backward movement.

Further, as shown in fig. 3 and 4, the X-axis sliding module 45 includes a square base 451 in the X-axis direction, a first mounting hole 452 is formed in the middle of the square base 451, an X-axis guide track 453 is mounted in the first mounting hole 452, a second sliding base 454 is disposed on the X-axis guide track 453, an X-axis driving device 455 is disposed on one side end surface of the square base 451, the X-axis driving device 455 can drive the second sliding base 454 to reciprocate, and the second sliding base 454 mainly performs a linear left-right movement and other functions.

Further, as shown in fig. 2 and 4, the Y-axis sliding module 5 includes a device base 51 in the Y-axis direction, a second mounting hole 52 is formed in the middle of the device base 51, a Y-axis guide rail 53 is installed in the second mounting hole 52, a third sliding base 54 is disposed on the Y-axis guide rail 53, a Y-axis driving device 55 is disposed on the upper end surface of the device base 51, and the Y-axis driving device 55 can drive the third sliding base 54 to reciprocate. In the present embodiment, the mounting seat 51 is mounted on the second slide seat 454, so that the linear up-and-down movement and the like can be realized.

In the present embodiment, the Z-axis driving device 44, the X-axis driving device 455, and the Y-axis driving device 55 are motors, hydraulic driving devices, or pneumatic driving devices. Signals of the Z-axis driving device 44, the X-axis driving device 455 and the Y-axis driving device 55 are controlled by the equipment controller 7, so that automatic production is realized, and manual operation is not needed for welding.

Further, as shown in fig. 2 and 4, the welding gun mechanism 6 includes a welding gun holder 61, a welding gun arm 62 is mounted on the welding gun holder 61, a welding gun 63 is arranged on the welding gun arm 62, and the welding gun 63 is aligned with the workbench 2 on the rack 1, so that the welding of the welding workpiece on the workbench 2 by the welding gun 63 can be realized, manual operation is avoided, the production efficiency and quality are greatly improved, and the use requirement can be further met.

According to the utility model, automatic movement can be realized through the XZ-axis moving assembly 4 and the Y-axis sliding module 5, the transmission complexity of the robot joint is reduced, a programmed program can be prestored in a processor (containing plc), the programming software is more convenient than the robot programming software, and the production efficiency is improved by one third by directly positioning the welding point through the arrangement.

The standard parts that use in this application file all can purchase from the market, and the concrete connected mode of each part all adopts conventional means such as mature bolt, rivet, welding among the prior art, and conventional model among electronic slide rail slide, cylinder, welding machine, controller and the treater internal part all adopts among the prior art, and its internal structure belongs to the prior art structure, and the workman just can accomplish according to the prior art manual and carry out normal operation to it, and circuit connection adopts conventional connected mode among the prior art, does not make specific statement here again.

It should be noted that, although the above embodiments have been described herein, the utility model is not limited thereto. Therefore, based on the innovative concepts of the present invention, the technical solutions of the present invention can be directly or indirectly applied to other related technical fields by making changes and modifications to the embodiments described herein, or by using equivalent structures or equivalent processes performed in the content of the present specification and the attached drawings, which are included in the scope of the present patent.

Claims

1. A welding apparatus, characterized by: including frame (1), frame (1) up end is provided with workstation (2), just is in be provided with mount pad (3) on workstation (2), be provided with XZ axle removal subassembly (4) on mount pad (3), be provided with Y axle slip module (5) on XZ axle removal subassembly (4), just be in be provided with welder mechanism (6) on Y axle slip module (5), welder mechanism (6) can be right welding workpiece on workstation (2) welds.

2. A welding apparatus as defined in claim 1, wherein: the welding gun mechanism is characterized by further comprising a controller (7) arranged on the welding gun mechanism (6), wherein the controller (7) comprises a processor and a display screen.

3. A welding apparatus as claimed in claim 1 or 2, wherein: mount pad (3) are including setting up mounting panel (31) of workstation (2) upper surface, mounting panel (31) are provided with two, two the corresponding arrangement of mounting panel (31) is in on the both sides of workstation (2) upper surface, and two mounting panel (31) with workstation (2) are integrated into one piece.

4. A welding apparatus as defined in claim 1, wherein: the XZ-axis moving assembly (4) comprises a mounting frame (41) arranged on the mounting base (3), a Z-axis guide rail (42) is arranged on the mounting frame (41), a first sliding seat (43) is arranged on the Z-axis slide rail (42), a Z-axis driving device (44) is arranged on the side end face of the mounting frame (41), and the Z-axis driving device (44) can drive the first sliding seat (43) to reciprocate; an X-axis sliding module (45) is installed on the first sliding seat (43), and a Y-axis sliding module (5) is arranged on the X-axis sliding module (45).

5. A welding apparatus as defined in claim 4, wherein: mounting bracket (41) include upper plate (411) and bottom plate (412), upper plate (411) with constitute square frame through curb plate (413) between bottom plate (412), bottom plate (412) are installed on workstation (2) upper surface, upper plate (411) with be provided with between bottom plate (412) Z axle slide rail (42).

6. A welding apparatus as defined in claim 4, wherein: the X-axis sliding module (45) comprises a square seat body (451) in the X-axis direction, a first mounting hole (452) is formed in the middle of the square seat body (451), an X-axis guide rail (453) is mounted in the first mounting hole (452), a second sliding seat (454) is arranged on the X-axis guide rail (453), and an X-axis driving device (455) is arranged on one side end face of the square seat body (451).

7. A welding apparatus as claimed in claim 1 or 4, wherein: the Y-axis sliding module (5) comprises a device seat (51) in the Y-axis direction, a second mounting hole (52) is formed in the middle of the device seat (51), a Y-axis guide rail (53) is mounted in the second mounting hole (52), a third sliding seat (54) is arranged on the Y-axis guide rail (53), and a Y-axis driving device (55) is arranged on the upper end face of the device seat (51).

8. A welding apparatus as defined in claim 1, wherein: the welding gun mechanism (6) comprises a welding gun seat (61), a welding gun arm (62) is mounted on the welding gun seat (61), and a welding gun (63) is arranged on the welding gun arm (62).