CN216600861U - A husk gathering type corn peeling machine - Google Patents
A husk gathering type corn peeling machine Download PDFInfo
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- CN216600861U CN216600861U CN202220225927.5U CN202220225927U CN216600861U CN 216600861 U CN216600861 U CN 216600861U CN 202220225927 U CN202220225927 U CN 202220225927U CN 216600861 U CN216600861 U CN 216600861U
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- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 title claims abstract description 74
- 235000002017 Zea mays subsp mays Nutrition 0.000 title claims abstract description 74
- 235000005822 corn Nutrition 0.000 title claims abstract description 74
- 239000010903 husk Substances 0.000 title claims abstract description 54
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 238000010298 pulverizing process Methods 0.000 claims description 7
- 238000003912 environmental pollution Methods 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 238000011084 recovery Methods 0.000 abstract 1
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 206010040844 Skin exfoliation Diseases 0.000 description 59
- 238000000034 method Methods 0.000 description 8
- 238000009434 installation Methods 0.000 description 7
- 238000003860 storage Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 235000008371 tortilla/corn chips Nutrition 0.000 description 2
- 206010005372 Blood blister Diseases 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
本实用新型公开了一种外皮聚拢式玉米剥皮机,包括剥皮机本体;剥皮机本体底端设置有收集箱,收集箱包括弧形斗,弧形斗底端内侧设置有螺旋杆,位于螺旋杆顶端水平设置有粉碎辊,粉碎辊与螺旋杆均设置有旋转轴,三个旋转轴之间均套设有传动链,弧形斗一侧设置有伺服电机,且伺服电机驱动粉碎辊与螺旋杆同步转动,本实用新型中,通过位于剥皮机本体底端设置的收集箱将剥离的玉米皮进行收集,位于底端弧形斗中设置的粉碎辊将玉米皮进行切碎,以便于将玉米皮加工成饲料,避免玉米皮的浪费,位于剥皮辊底端设置的螺旋杆在伺服电机的驱动下,将粉碎辊粉碎的玉米皮向一端进行聚拢,以便于玉米皮的收集,提高玉米皮的再次利用率,避免因焚烧造成环境污染。
The utility model discloses a corn peeling machine that gathers skins, which comprises a peeling machine body; a collecting box is arranged at the bottom end of the peeling machine body; the collecting box comprises an arc-shaped bucket; The top is provided with a crushing roller horizontally, the crushing roller and the screw rod are both provided with a rotating shaft, a transmission chain is sleeved between the three rotating shafts, and a servo motor is set on one side of the arc bucket, and the servo motor drives the crushing roll and the screw rod. Synchronous rotation, in this utility model, the peeled corn husks are collected by the collection box arranged at the bottom end of the peeling machine body, and the corn husks are chopped by the crushing rollers arranged in the arc-shaped bucket at the bottom end, so as to facilitate the corn husks. It is processed into feed to avoid waste of corn husks. The screw rod located at the bottom of the peeling roller is driven by the servo motor to gather the corn husks crushed by the crushing roller to one end, so as to facilitate the collection of corn husks and improve the recovery of corn husks. utilization rate, to avoid environmental pollution caused by incineration.
Description
技术领域technical field
本实用新型涉及玉米剥皮技术领域,尤其涉及一种外皮聚拢式玉米剥皮机。The utility model relates to the technical field of corn peeling, in particular to a corn peeling machine of a husk gathering type.
背景技术Background technique
目前玉米是我国种植面积较大的农作物之一,大多数种植面积大、地势好、长势好的玉米都用机器收割,但是每年每个种植玉米的地区都有零散种植机器无法收割的情况,或者长势不好机器收割容易跑粮的情况,在这些情况下,人们只能用手将玉米一层一层剥皮再掰下来,来回的用手剥皮,撅棒,手不仅容易磨出血泡,也极容易手疲劳,劳动一会后,用手很难将玉米皮根部掰离玉米棒根部,致使收割效率低,且对人的手部伤害大。At present, corn is one of the crops with the largest planting area in my country. Most of the corn with large planting area, good terrain and good growth is harvested by machine. Under these conditions, people can only peel the corn layer by layer by hand and then break it off, peel the corn by hand back and forth, and stick the stick. The hands are not only easy to grind blood blisters, but also extremely It is easy to get tired of hands. After working for a while, it is difficult to break the root of the corn husk from the root of the corn cobs by hand, resulting in low harvesting efficiency and great damage to human hands.
目前较为普遍的一种外皮聚拢式玉米剥皮机结构形式是箱体、预处理管和进料斗相配合形成的整体玉米剥皮装置,箱体的顶端与预处理管的底端固定连通;通过设置的第二电机、蜗杆、蜗轮、压杆和剥皮杆等的配合使用,能够完成对玉米的预处理过程,使玉米与玉米皮发生脱离;通过另一个电机驱动两个辊体同时工作,对玉米进行剥皮处理,能够通过单个电机带动装置运动,成本较低,且效率较高。At present, a common structure of a corn peeling machine with husk gathering is an integral corn peeling device formed by a box body, a pretreatment pipe and a feeding hopper. The top end of the box body is fixedly connected with the bottom end of the pretreatment pipe; The combination of the second motor, worm, worm gear, pressing rod and peeling rod, etc., can complete the pretreatment process of corn, so that the corn can be separated from the corn husk; the two roller bodies are driven by another motor to work at the same time, and the corn For peeling treatment, the device can be driven to move by a single motor, the cost is low, and the efficiency is high.
这种方式在具体应用过程中还是存在问题,即由于无法将直接剥离的玉米皮进行粉碎加工,造成玉米皮二次进行搬运和收集的操作时引起碎屑量大,缺少对应连续的处理措施。This method still has problems in the specific application process, that is, because the directly peeled corn husks cannot be pulverized, resulting in a large amount of debris when the corn husks are transported and collected for the second time, there is a lack of corresponding continuous treatment measures.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于提供一种外皮聚拢式玉米剥皮机,通过位于剥皮机本体底端设置的收集箱将剥离的玉米皮进行收集,位于底端弧形斗中设置的粉碎辊将玉米皮进行切碎,以便于将玉米皮加工成饲料,避免玉米皮的浪费,位于剥皮辊底端设置的螺旋杆在伺服电机的驱动下,将粉碎辊粉碎的玉米皮向一端进行聚拢,以便于玉米皮的收集,提高玉米皮的再次利用率,避免因焚烧造成环境污染。The purpose of this utility model is to provide a corn peeling machine with husk gathering type. The peeled corn husks are collected by a collection box arranged at the bottom end of the peeling machine body, and the corn husks are collected by a pulverizing roller arranged in the arc-shaped bucket at the bottom end. Chop the corn husks into feed and avoid waste of corn husks. The screw rod located at the bottom of the peeling roller is driven by the servo motor to gather the corn husks crushed by the crushing roller to one end, so as to facilitate the corn husks. It can improve the reuse rate of corn husks and avoid environmental pollution caused by incineration.
为了实现上述目的,本实用新型采用了如下技术方案:一种外皮聚拢式玉米剥皮机,包括剥皮机本体;In order to achieve the above purpose, the utility model adopts the following technical scheme: a corn peeling machine with husk gathering type, including a peeling machine body;
所述剥皮机本体底端设置有收集箱,所述收集箱包括弧形斗,所述弧形斗底端内侧设置有螺旋杆,位于所述螺旋杆顶端水平设置有粉碎辊,所述粉碎辊与螺旋杆均设置有旋转轴,三个所述旋转轴之间均套设有传动链,所述弧形斗一侧设置有伺服电机,且伺服电机驱动粉碎辊与螺旋杆同步转动;The bottom end of the peeling machine body is provided with a collection box, the collection box includes an arc-shaped bucket, a screw rod is arranged on the inner side of the bottom end of the arc-shaped bucket, and a crushing roller is horizontally arranged at the top of the screw rod. A rotating shaft is provided with the screw rod, a transmission chain is sleeved between the three rotating shafts, a servo motor is arranged on one side of the arc bucket, and the servo motor drives the crushing roller to rotate synchronously with the screw rod;
作为上述技术方案的进一步描述:As a further description of the above technical solutions:
所述伺服电机一侧设置有皮带,且皮带套设有旋转轴。One side of the servo motor is provided with a belt, and the belt sleeve is provided with a rotating shaft.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述弧形斗底端设置有出料斗,且出料斗与弧形斗之间开设有出料槽。A discharge hopper is arranged at the bottom end of the arc-shaped bucket, and a discharge slot is opened between the discharge hopper and the arc-shaped bucket.
作为上述技术方案的进一步描述:As a further description of the above technical solutions:
所述剥皮机本体包括安装框,所述安装框内侧设置有多个剥皮辊,多个剥皮辊并列设置,每个剥皮辊内侧均设置有转轴杆,多个转轴杆之间啮合配合。The peeling machine body includes an installation frame, and a plurality of peeling rollers are arranged inside the installation frame, and the plurality of peeling rollers are arranged in parallel.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述剥皮辊为橡胶材质,且剥皮辊上表面开设有槽口。The peeling roller is made of rubber, and the upper surface of the peeling roller is provided with a notch.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述安装框一侧设置有驱动电机,所述驱动电机一侧设置有电机轴,位于所述电机轴上端套设有传动带。One side of the mounting frame is provided with a drive motor, one side of the drive motor is provided with a motor shaft, and a transmission belt is sleeved on the upper end of the motor shaft.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述传动带远离电机轴的一端套设有从动轮,且从动轮固定在转轴杆上。A driven wheel is sleeved at one end of the transmission belt away from the motor shaft, and the driven wheel is fixed on the rotating shaft rod.
作为上述技术方案的进一步描述:As a further description of the above technical solutions:
所述剥皮机本体顶端设置有加料箱,所述收集箱底端对称设置有支撑腿,所述支撑腿底端设置有防滑垫。The top end of the peeling machine body is provided with a feeding box, the bottom end of the collection box is symmetrically provided with support legs, and the bottom ends of the support legs are provided with anti-skid pads.
本实用新型提供了一种外皮聚拢式玉米剥皮机,具备以下有益效果:The utility model provides an outer husk gathering type corn peeling machine, which has the following beneficial effects:
1、本实用新型中,通过位于剥皮机本体底端设置的收集箱将剥离的玉米皮进行收集,实现剥皮操作末尾后的形成的外皮进行连续的进一步处理,即位于底端弧形斗中设置的粉碎辊将玉米皮进行切碎,以便于将玉米皮加工成饲料,避免玉米皮的浪费,位于剥皮辊底端设置的螺旋杆在伺服电机的驱动下,将粉碎辊粉碎的玉米皮向一端进行聚拢,以便于玉米皮的收集,实现连续剥皮并收纳的一系列处理过程,避免玉米皮屑在处理过程中过多暴露在外,不仅提高玉米皮持续且二次处理并利用的相关操作,还能够降低因玉米外皮焚烧造成环境污染的发生几率。1. In the present utility model, the peeled corn husks are collected by the collection box arranged at the bottom end of the peeling machine body, so that the outer husks formed after the end of the peeling operation are continuously further processed, that is, the corn husks are arranged in the arc-shaped bucket at the bottom end. The pulverizing roller chops the corn husks, so that the corn husks can be processed into feed, and the waste of corn husks is avoided. Gathering is carried out to facilitate the collection of corn husks, realize a series of processing processes of continuous peeling and storage, and avoid excessive exposure of corn husks during the processing process, which not only improves the continuous and secondary processing and utilization of corn husks, but also It can reduce the occurrence probability of environmental pollution caused by corn husk burning.
2、通过位于弧形斗底端设置的出料斗,便于将弧形斗中粉碎料导出,以便于进行收集粉碎料时更加的便捷,本装置结构简单,实现连续操作的效果稳定。2. Through the discharge hopper located at the bottom end of the arc-shaped bucket, it is convenient to export the crushed material in the arc-shaped bucket, so that it is more convenient to collect the crushed material. The structure of the device is simple, and the effect of continuous operation is stable.
3、通过位于安装框中设置的剥皮辊在驱动电机的带动下进行转动,位于剥皮辊内侧设置的转轴杆啮合,使得两个剥皮辊呈相反的方向运动,以便于进行玉米的剥皮工作,同时,剥皮辊为橡胶材质,且剥皮辊上表面开设有槽口,使得玉米在剥皮时不会卡入剥皮辊中,提高剥皮的效率,降低人工的劳动力。3. The peeling rollers located in the installation frame are rotated under the drive of the driving motor, and the rotating shaft rods located inside the peeling rollers are engaged, so that the two peeling rollers move in opposite directions, so as to facilitate the corn peeling work, and at the same time , The peeling roller is made of rubber, and the upper surface of the peeling roller is provided with a notch, so that the corn will not be stuck in the peeling roller when peeling, improving the peeling efficiency and reducing the labor.
附图说明Description of drawings
图1为本实用新型提出的一种外皮聚拢式玉米剥皮机的结构示意图;Fig. 1 is the structural representation of a kind of husk gathering type corn peeling machine proposed by the utility model;
图2为本实用新型中剥皮机本体的结构示意图;Fig. 2 is the structural representation of the peeling machine body in the utility model;
图3为本实用新型中弧形斗的结构示意图;Fig. 3 is the structural representation of the arc-shaped bucket in the utility model;
图4为本实用新型中螺旋杆的结构示意图;Fig. 4 is the structural representation of the screw rod in the utility model;
图5为本实用新型中图3中a处的局部示意图;Fig. 5 is the partial schematic diagram of a place in Fig. 3 in the utility model;
图例说明:illustration:
1、剥皮机本体;11、安装框;12、剥皮辊;13、转轴杆;14、从动轮;15、传动带;16、电机轴;17、驱动电机;2、收集箱;21、弧形斗;22、粉碎辊;23、出料斗;24、螺旋杆;25、伺服电机;26、皮带;27、旋转轴;28、传动链;3、加料箱;5、支撑腿。1. Peeling machine body; 11. Installation frame; 12. Peeling roller; 13. Shaft rod; 14. Driven wheel; 15. Transmission belt; 16. Motor shaft; 17. Drive motor; 2. Collection box; 21.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
参照图1-5,一种外皮聚拢式玉米剥皮机,包括剥皮机本体1;剥皮机本体1底端设置有收集箱2,收集箱2包括弧形斗21,弧形斗21底端内侧设置有螺旋杆24,位于螺旋杆24顶端水平设置有粉碎辊22,粉碎辊22与螺旋杆24均设置有旋转轴27,三个旋转轴27之间均套设有传动链28,弧形斗21一侧设置有伺服电机25,且伺服电机25驱动粉碎辊22与螺旋杆24同步转动;优选的,位于剥皮机本体1底端设置的收集箱2将剥离的玉米皮进行收集,位于底端弧形斗21中设置的粉碎辊22将玉米皮进行切碎,以便于将玉米皮加工成饲料,避免玉米皮的浪费,位于剥皮辊12底端设置的螺旋杆24在伺服电机25的驱动下,将粉碎辊22粉碎的玉米皮向一端进行聚拢,以便于玉米皮的收集,提高玉米皮的再次利用率,避免因焚烧造成环境污染;Referring to Figures 1-5, an outer skin gathering type corn peeling machine includes a peeling machine body 1; the bottom end of the peeling machine body 1 is provided with a
伺服电机25一侧设置有皮带26,且皮带26套设有旋转轴27;弧形斗21底端设置有出料斗23,且出料斗23与弧形斗21之间开设有出料槽;优选的,位于弧形斗21底端设置的出料斗23,便于将弧形斗21中粉碎料导出,以便于进行收集粉碎料时更加的便捷,本装置结构简单,实用性强;A
剥皮机本体1包括安装框11,安装框11内侧设置有剥皮辊12,剥皮辊12内侧均设置有转轴杆13,且转轴杆13相互之间啮合;剥皮辊12为橡胶材质,其他用于剥皮辊的材质也可替换。剥皮机本体1对玉米进行剥离外皮的工作原理与现有玉米剥皮机的工作原理相同。The peeling machine body 1 includes an
剥皮辊12上表面开设有槽口;安装框11一侧设置有驱动电机17,驱动电机17一侧设置有电机轴16,位于电机轴16上端套设有传动带15;传动带15远离电机轴16的一端套设有从动轮14,且从动轮14固定在转轴杆13上;剥皮机本体1顶端设置有加料箱3,收集箱2底端对称设置有支撑腿5,支撑腿5底端设置有防滑垫;优选的,位于安装框11中设置的剥皮辊12在驱动电机17的带动下进行转动,剥皮辊12和转轴杆13一一对应配合,每个转轴杆13设置在剥皮辊12靠近加料箱3的一端,即每个转轴杆13位于剥皮辊12内侧,多个转轴杆13沿剥皮机本体1的宽度方向并列设置,多个转轴杆13依次相啮合配合,即每两个相邻的转轴杆13之间相啮合配合,使得两个剥皮辊12呈相反的方向运动,以便于进行玉米的剥皮工作,同时,剥皮辊12为橡胶材质,且剥皮辊12上表面开设有槽口,使得玉米在剥皮时不会卡入剥皮辊12中,提高剥皮的效率,降低人工的劳动力。The upper surface of the peeling roller 12 is provided with a notch; one side of the mounting frame 11 is provided with a driving motor 17, one side of the driving motor 17 is provided with a motor shaft 16, and a transmission belt 15 is sleeved on the upper end of the motor shaft 16; One end is sleeved with a driven wheel 14, and the driven wheel 14 is fixed on the rotating shaft rod 13; the top of the peeling machine body 1 is provided with a feeding box 3, the bottom end of the collection box 2 is symmetrically provided with a supporting leg 5, and the bottom end of the supporting leg 5 is provided with anti-skid pad; preferably, the peeling roller 12 located in the installation frame 11 is rotated under the driving of the driving motor 17, the peeling roller 12 and the rotating shaft rod 13 are matched in one-to-one correspondence, and each rotating shaft rod 13 is arranged on the skinning roller 12 close to the feeding box One end of 3, that is, each rotating shaft rod 13 is located inside the peeling roller 12, a plurality of rotating shaft rods 13 are arranged side by side along the width direction of the peeling machine body 1, and the plurality of rotating shaft rods 13 are meshed and matched in sequence, that is, every two adjacent rotating shafts The rods 13 are engaged with each other, so that the two peeling rollers 12 move in opposite directions, so as to facilitate the peeling of the corn. When peeling, it will not be stuck in the peeling
本实用新型通过玉米剥皮动力通过皮带26、旋转轴27和传动链28之间相互配合提供对玉米皮碎屑的收纳提供动力。无需借助其他外用动力源或另设结构设备进行处理,整机结构合理紧凑,连续处理效果稳定。The utility model provides power for the storage of corn husk debris through the cooperation of the
进一步的,转轴杆13包括杆体和齿轮,杆体的一端固定套装有齿轮,相邻两个转轴杆13的两个齿轮之间相啮合配合。Further, the
出料斗23处密封配合设置有柔性连接筒或收纳袋,便于直接打包玉米皮碎屑。当出料斗23密封配合设置有柔性连接筒时,柔性连接筒可连接有现有烘干机或其他收纳用具。A flexible connecting cylinder or a storage bag is provided with sealing and matching at the
进一步的,当出料斗23处密封配合设置有收纳袋时,便于玉米碎屑打包,收纳袋可集中收纳玉米皮碎屑,再集中进行后续烘干或其他处理操作。从而避免剥皮-切碎过程中造成过多玉米碎屑的外泄、乱飞的问题发生。Further, when the
结合本实用新型的有益效果说明本实用新型的工作过程:The working process of the present utility model is described in conjunction with the beneficial effects of the present utility model:
通过剥皮机本体1通过位于剥皮机本体1底端设置的收集箱2将实时剥离的玉米皮进行连续收集操作,位于底端弧形斗21中设置的粉碎辊22将玉米皮进行切碎处理,不仅降低玉米皮的占用空间,还能够将切碎的玉米皮碎屑随粉碎辊22的转动方向进行切割后的汇聚效果,切割后形成的玉米皮碎屑直接落入弧形斗21内并汇聚到出料斗23处。Through the peeling machine body 1, the corn husks peeled in real time are continuously collected through the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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