CN216576255U - Flexible rail device for intelligent welding mechanism curve movement - Google Patents
Flexible rail device for intelligent welding mechanism curve movement Download PDFInfo
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- CN216576255U CN216576255U CN202123105649.4U CN202123105649U CN216576255U CN 216576255 U CN216576255 U CN 216576255U CN 202123105649 U CN202123105649 U CN 202123105649U CN 216576255 U CN216576255 U CN 216576255U
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Abstract
The utility model discloses a flexible track device for intelligent welding mechanism curve movement, and relates to the field of track devices. The utility model provides a flexible track device for intelligent welding mechanism curvilinear motion, include welding robot mechanism body, welder and treat the weldment, welding robot mechanism body one side demountable installation has welder, welder one side is provided with treats the weldment, welding robot mechanism body lower part is provided with the gear, welding robot mechanism body passes through the screw can be dismantled with general moving platform and be connected, general moving platform below is provided with the sheave, general moving platform below is provided with universal castor, gear and rack toothing. The utility model solves the problem that the intelligent welding robot or mechanism moves along a curve or a circular arc when welding a large workpiece with a curve or a circular arc welding seam at present; the butt joint device has the advantages of wide application range, simplicity in operation, good smoothness of butt joint of the guide rails, no need of professional technology and high working efficiency.
Description
Technical Field
The utility model relates to the field of rail devices, in particular to a flexible rail device for curve movement of an intelligent welding mechanism.
Background
Welding techniques and processes are widely used in the engineering industry, even referred to as industrial iron tailors; along with the popularization of the automatic welding, especially the intelligent welding robot system technology, the production operation of the welding process is greatly improved in quality efficiency.
However, there is no good technical solution to solve the problem of the moving orbit of the intelligent welding robot or mechanism platform during welding of longer curved welds or longer circular arc welds, so that the application of the intelligent welding robot or mechanism is greatly limited. According to research and research, when large-scale components and tank containers which are common in ships and chemical equipment are welded, the conventional manual operation mode of welding technicians has to be adopted due to the problems; the labor intensity is high, the production operation environment is poor, the consistency of the welding quality can not be reliably ensured, and certain personal safety hidden danger exists.
Therefore, it is necessary to provide a flexible track device for intelligent welding mechanism curve movement to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
The utility model provides a flexible track device for curve movement of an intelligent welding mechanism, which solves the problem that an intelligent welding robot or mechanism cannot move in a curve or arc line when a large-sized workpiece with a curve or arc line welding seam is welded at present; the butt joint device has the advantages of wide application range, simplicity in operation, good smoothness of butt joint of the guide rails, no need of professional technology and high working efficiency.
In order to solve the technical problems, the flexible track device for intelligent welding mechanism curve movement comprises a welding robot mechanism body, a welding gun and workpieces to be welded, wherein the welding gun is detachably mounted on one side of the welding robot mechanism body, the workpieces to be welded are arranged on one side of the welding gun, a gear is arranged on the lower portion of the welding robot mechanism body, the welding robot mechanism body is detachably connected with a universal moving platform through a screw, a grooved pulley is arranged below the universal moving platform, universal casters are arranged below the universal moving platform, the gear is meshed with a rack, one side of the rack is fixedly connected with a flexible track, a V-shaped rail edge is arranged on one side of the flexible track along the length direction, and a T-shaped edge is arranged on the inner side of the flexible track.
Preferably, an installation calibrator is arranged on one side of the T-shaped edge, track butt joint clamping plates are arranged on two sides of the flexible track, the two track butt joint clamping plates compress the flexible track through bolts, and a strong magnetic positioning and compressing mechanism is arranged below the track butt joint clamping plates.
Preferably, the installation calibrator further comprises a connecting piece, rollers, a fixing rod and a sliding block, wherein the rollers are arranged on two sides of the connecting piece, the middle of the connecting piece is fixedly connected with the fixing rod, and one end, far away from the connecting piece, of the fixing rod is fixedly connected with the sliding block.
Preferably, the strong magnetic positioning and pressing mechanism further comprises a pressing plate, a clamping groove and a strong magnet, wherein the clamping groove is formed below the pressing plate, and the pressing plate is detachably connected with the strong magnet through a screw.
Preferably, the sliding block is connected with the inner side of the T-shaped edge in a sliding mode, and the roller is attached to the surface of a workpiece to be welded.
Preferably, the grooved wheel is matched and in rolling connection with the V-shaped rail edge.
Preferably, the casters have a total of three.
Compared with the related art, the flexible track device for intelligent welding mechanism curve movement provided by the utility model has the following beneficial effects:
the utility model provides a flexible track device for curve movement of an intelligent welding mechanism, which is characterized in that a flexible track is tightly pressed on the plane of a steel track mounting platform through the strong magnetic adsorption force of a strong magnetic positioning and pressing mechanism; the roller is arranged at one end of the installation calibrator, the roller is attached to the surface of a workpiece to be welded when the installation calibrator is used, the other end of the installation calibrator is attached to the flexible track, then the flexible track is sequentially pressed and fixed on the surface of the track installation platform by a strong magnetic positioning pressing mechanism, and the flexible track and the workpiece (welding seam track) keep equal distance by the equidistant function of the installation calibrator; the universal mobile platform is used for installing and bearing an intelligent welding robot or mechanism, a mechanical interface on the universal mobile platform can be installed with the welding robot or mechanism, two grooved wheels on the lower part of the universal mobile platform roll in a matched manner with V-shaped rail edges of the flexible track, and a gear on the lower part of the universal mobile platform is driven by the intelligent welding robot and is meshed with a rack of the flexible track; three universal casters below the universal mobile platform bear the weight of the intelligent welding robot mechanism body, a welding gun and other parts; when the intelligent welding robot is started, the gear at the lower part is meshed with the rack of the flexible track to provide driving force to enable the intelligent welding robot to move on the flexible track mounting platform, the two grooved wheels and the V-shaped rail edge of the flexible track roll in an inosculating manner to ensure the track of the curve or the arc line of the intelligent welding robot, and the problem that the intelligent welding robot or the mechanism cannot move along the curve or the arc line when a large-sized workpiece with a curve or an arc line welding seam is welded at present is solved.
Drawings
FIG. 1 is a schematic structural diagram of a flexible track device for intelligent welding mechanism curved movement according to a preferred embodiment of the present invention;
FIG. 2 is a side view of the welding robot mechanism body of the present invention;
FIG. 3 is a schematic structural diagram of the ferromagnetic positioning pressing mechanism of the present invention;
FIG. 4 is a schematic structural diagram of a universal mobile platform according to the present invention;
fig. 5 is a schematic structural diagram of the installation calibrator of the present invention.
Reference numbers in the figures: 1. a flexible track; 2. a rail butt joint clamping plate; 3. a strong magnetic positioning and pressing mechanism; 31. a card slot; 32. a strong magnet; 4. installing a calibrator; 41. a connecting member; 42. a roller; 43. fixing the rod; 44. a slider; 5. a universal mobile platform; 6. a rail mounting platform; 7. v-shaped rail edges; 8. a rack; 9. pressing a plate; 10. a T-shaped edge; 11. a grooved wheel; 12. a gear; 13. a universal caster; 14. welding the robot mechanism body; 15. a welding gun; 16. the workpiece is to be welded.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
The first embodiment is as follows:
referring to fig. 1-5, the present invention provides a technical solution: the utility model provides a flexible track device for intelligent welding mechanism curve removes, includes welding robot mechanism body 14, welder 15 and treats weldment 16, 14 one side demountable installation of welding robot mechanism body have welder 15, and welder 15 one side is provided with treats weldment 16, its characterized in that: the lower part of the welding robot mechanism body 14 is provided with a gear 12, the welding robot mechanism body 14 is detachably connected with the universal moving platform 5 through a screw, a grooved wheel 11 is arranged below the universal moving platform 5, a universal caster 13 is arranged below the universal moving platform 5, the gear 12 is meshed with a rack 8, one side of the rack 8 is fixedly connected with the flexible track 1, the flexible track 1 is provided with a V-shaped rail edge 7 along one side of the length direction, and a T-shaped edge 10 is arranged on the inner side of the flexible track 1. T type limit 10 one side is provided with installation calibrator 4, and flexible track 1 both sides are provided with track butt joint splint 2, and two track butt joint splint 2 compress tightly flexible track 1 through the bolt, and track butt joint splint 2 below is provided with strong magnetic positioning hold-down mechanism 3. The installation calibrator 4 further comprises a connecting piece 41, rollers 42, a fixing rod 43 and a sliding block 44, wherein the rollers 42 are arranged on two sides of the connecting piece 41, the middle part of the connecting piece 41 is fixedly connected with the fixing rod 43, and one end, far away from the connecting piece 41, of the fixing rod 43 is fixedly connected with the sliding block 44. The strong magnetic positioning pressing mechanism 3 further comprises a pressing plate 9, a clamping groove 31 and a strong magnet 32, the clamping groove 31 is arranged below the pressing plate 9, and the pressing plate 9 is detachably connected with the strong magnet 32 through a screw. The slider 44 is slidably connected to the inside of the T-shaped edge 10, and the roller 42 is attached to the surface of the workpiece 16 to be welded. The grooved pulley 11 is matched and in rolling connection with the V-shaped rail 7. The casters 13 are three in total.
In the embodiment, the flexible track 1 is tightly pressed on the plane of the steel track mounting platform 6 by the strong magnetic adsorption force of the strong magnetic positioning and pressing mechanism 3; one end of the installation calibrator 4 is provided with a roller 42, the roller 42 is attached to the surface of the workpiece 16 to be welded when in use, the other end of the installation calibrator is attached to the flexible track 1, then the flexible track 1 is sequentially pressed and fixed on the surface of the track installation platform 6 by the strong magnetic positioning pressing mechanism 3, and the equidistant function of the installation calibrator 4 enables the flexible track 1 and the welding track of the workpiece to keep equidistant; the universal mobile platform 5 is used for installing and bearing an intelligent welding robot or mechanism, a mechanical interface on the universal mobile platform 5 can be installed with the welding robot or mechanism, two grooved wheels 11 on the lower part of the universal mobile platform 5 roll in a matching way with V-shaped rail edges 7 of the flexible track 1, and a gear 12 on the lower part of the universal mobile platform 5 is driven by the intelligent welding robot and meshed with a rack 8 of the flexible track 1; three universal casters 13 under the universal mobile platform 5 bear the weight of other parts such as the intelligent welding robot mechanism body 14 and the welding gun 15; when the intelligent welding robot is started, the gear 12 at the lower part is meshed with the rack 8 of the flexible track 1 to provide driving force to enable the intelligent welding robot to move on the track mounting platform 6, and the two grooved wheels 11 roll in a matching manner with the V-shaped rail ridge 7 of the flexible track 1 to ensure the track of the running curve or circular arc line.
The working principle of the flexible track device for the intelligent welding mechanism to move in the curve way provided by the utility model is as follows:
the gyro wheel 42 is equipped with to the one end of installation calibrator 4, it treats the surface of welding work piece 16 with the gyro wheel 42 laminating during the use, the other end is laminated with flexible track 1, then compress tightly flexible track 1 with strong magnetic positioning hold-down mechanism 3 in proper order and fix on track mounting platform 6 face, the equidistance function of installation calibrator 4 makes flexible track 1 and work piece (welding seam orbit) keep the equidistance, gear 12 of lower part and the rack 8 meshing of flexible track 1 provide drive power when intelligent welding robot starts makes intelligent welding robot move on track mounting platform 6, the orbit of the curve or the circular arc line that its operation is then guaranteed to two sheaves 11 and the identical roll of V type rail arris 7 of flexible track 1.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a flexible track device for intelligent welding mechanism curvilinear motion, includes welding robot mechanism body (14), welder (15) and treats welding workpiece (16), welding robot mechanism body (14) one side demountable installation has welder (15), welder (15) one side is provided with treats welding workpiece (16), its characterized in that: welding robot mechanism body (14) lower part is provided with gear (12), welding robot mechanism body (14) can be dismantled with general moving platform (5) through the screw and be connected, general moving platform (5) below is provided with sheave (11), general moving platform (5) below is provided with universal caster (13), gear (12) and rack (8) meshing, rack (8) one side and flexible track (1) fixed connection, flexible track (1) is provided with V type rail arris (7) along length direction one side, flexible track (1) inboard is provided with T type limit (10).
2. The flexible rail device for the curve movement of the intelligent welding mechanism is characterized in that a mounting calibrator (4) is arranged on one side of the T-shaped edge (10), rail butt joint clamping plates (2) are arranged on two sides of the flexible rail (1), the two rail butt joint clamping plates (2) tightly press the flexible rail (1) through bolts, and a strong magnetic positioning pressing mechanism (3) is arranged below the rail butt joint clamping plates (2).
3. The flexible rail device for the curve movement of the intelligent welding mechanism is characterized in that the installation calibrator (4) further comprises a connecting piece (41), rollers (42), a fixing rod (43) and a sliding block (44), wherein the rollers (42) are arranged on two sides of the connecting piece (41), the middle part of the connecting piece (41) is fixedly connected with the fixing rod (43), and one end, far away from the connecting piece (41), of the fixing rod (43) is fixedly connected with the sliding block (44).
4. The flexible rail device for the curve movement of the intelligent welding mechanism according to claim 2, wherein the strong magnetic positioning and pressing mechanism (3) further comprises a pressing plate (9), a clamping groove (31) and a strong magnet (32), the clamping groove (31) is arranged below the pressing plate (9), and the pressing plate (9) is detachably connected with the strong magnet (32) through a screw.
5. The flexible rail device for the curve movement of the intelligent welding mechanism is characterized in that the sliding block (44) is connected with the inner side of the T-shaped edge (10) in a sliding mode, and the roller (42) is attached to the surface of a workpiece (16) to be welded.
6. The flexible rail device for the curve movement of the intelligent welding mechanism is characterized in that the grooved wheel (11) is in fit rolling connection with the V-shaped rail edge (7).
7. The flexible rail device for intelligent welding mechanism curvilinear moving according to claim 1, characterized in that the universal caster wheels (13) are three in total.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123105649.4U CN216576255U (en) | 2021-12-10 | 2021-12-10 | Flexible rail device for intelligent welding mechanism curve movement |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123105649.4U CN216576255U (en) | 2021-12-10 | 2021-12-10 | Flexible rail device for intelligent welding mechanism curve movement |
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| CN216576255U true CN216576255U (en) | 2022-05-24 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117283164A (en) * | 2023-11-24 | 2023-12-26 | 广东欣龙隧道装备股份有限公司 | Shield constructs quick-witted structure cutting device |
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2021
- 2021-12-10 CN CN202123105649.4U patent/CN216576255U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117283164A (en) * | 2023-11-24 | 2023-12-26 | 广东欣龙隧道装备股份有限公司 | Shield constructs quick-witted structure cutting device |
| CN117283164B (en) * | 2023-11-24 | 2024-01-30 | 广东欣龙隧道装备股份有限公司 | Shield constructs quick-witted structure cutting device |
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