CN216574555U - Air filter washs assembly line - Google Patents
Air filter washs assembly line Download PDFInfo
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- CN216574555U CN216574555U CN202123245156.0U CN202123245156U CN216574555U CN 216574555 U CN216574555 U CN 216574555U CN 202123245156 U CN202123245156 U CN 202123245156U CN 216574555 U CN216574555 U CN 216574555U
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- air filter
- ultrasonic cleaning
- conveyor belt
- cleaning tank
- filter element
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model discloses an air filter element cleaning assembly line which comprises a rack, an ultrasonic cleaning tank and a pneumatic moving table, wherein the rack is provided with a plurality of air inlet holes; the frame is provided with a first conveyor belt and a second conveyor belt, and the ultrasonic cleaning tank is arranged between the first conveyor belt and the second conveyor belt. First conveyer belt and second conveyer belt are used for driving the motion of air filter, and pneumatic mobile station can live and place the air filter centre gripping on the first conveyer belt in ultrasonic cleaning tank to and live and place the air filter centre gripping in the ultrasonic cleaning tank on the second conveyer belt. One side of ultrasonic cleaning tank still is equipped with driving motor, and driving motor's output is equipped with the axis of rotation, and pneumatic mobile station can overlap air filter on the axis of rotation. The air filter core cleaning device can automatically convey and clean the air filter core, and can control the cleaning time of ultrasonic cleaning and the spin-drying time of the air filter core through PLC-220 program programming, so as to ensure that the air filter core on the second conveyor belt has no water stain residue.
Description
Technical Field
The utility model relates to the technical field of metrological verification, in particular to an air filter element cleaning assembly line.
Background
The large-scale factory production factory building needs to keep temperature, humidity. The temperature and humidity of each production link are ensured by a plurality of air conditioning systems. And thousands of air filter elements are used for ensuring the air cleaning and conveying circulation. When the air filter element is used, once the specified value of the front and rear pressure difference is reached, the air filter element needs to be replaced to ensure the air supply flow of the fan. The replaced air filter element needs to clean dust in the filter element, and the dust can filter air, supply air pressure and supply air flow so as to be recycled for multiple times.
Therefore, how to provide an automatic assembly line cleaning for air filter elements to realize a cleaning assembly line which reduces the labor intensity of operators becomes a technical problem which needs to be solved urgently in the field.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an air filter element cleaning assembly line which can automatically convey and clean air filter elements, and can control the cleaning time of ultrasonic cleaning and the spin-drying time of the air filter elements through PLC-220 program programming so as to ensure that no water stain remains in the air filter elements on a second conveyor belt.
According to an aspect of the utility model, an air filter element cleaning assembly line is provided, which comprises a frame, an ultrasonic cleaning tank and a pneumatic moving table; the frame is provided with a first conveyor belt and a second conveyor belt, the ultrasonic cleaning tank is arranged between the first conveyor belt and the second conveyor belt, and the pneumatic moving platform is arranged above the ultrasonic cleaning tank;
the first conveyor belt and the second conveyor belt are used for driving the air filter elements to move, and the pneumatic mobile station can clamp the air filter elements on the first conveyor belt and place the air filter elements in the ultrasonic cleaning tank and clamp the air filter elements in the ultrasonic cleaning tank and place the air filter elements on the second conveyor belt;
one side of ultrasonic cleaning tank still is equipped with driving motor, driving motor's output is equipped with the axis of rotation, pneumatic mobile station can with air filter cover is in the axis of rotation, so that driving motor drives air filter rotates.
Optionally, according to the air filter element cleaning assembly line of the present invention, two side walls of the ultrasonic cleaning tank are provided with arc-shaped support plates, a rotation shaft of the driving motor corresponds to one of the arc-shaped support plates, and the air filter element is disposed between the two arc-shaped support plates.
Optionally, according to the air filter element cleaning assembly line of the present invention, a water inlet solenoid valve is disposed on a side wall of the ultrasonic cleaning tank, and a water outlet solenoid valve is disposed at a bottom of the ultrasonic cleaning tank.
Optionally, according to the air filter element cleaning assembly line provided by the utility model, a plurality of groups of pneumatic suspension arms are arranged on the pneumatic mobile platform, telescopic rods which are arranged in a downward telescopic manner are arranged in the pneumatic suspension arms, and grippers for clamping the air filter elements are arranged at the bottoms of the telescopic rods.
Optionally, according to the air filter element cleaning line of the present invention, the end of the second conveyor belt is provided with a collection table.
Optionally, according to the air filter element cleaning line of the present invention, an inclined guide plate is disposed between the collection table and the second conveyor belt.
Optionally, according to the air filter element cleaning assembly line of the present invention, a baffle is further disposed at one end of the ultrasonic cleaning tank close to the first conveyor belt.
Optionally, according to the air filter element cleaning assembly line provided by the utility model, the baffle plate is rotatably connected with the ultrasonic cleaning tank through a torsion spring.
The air filter element cleaning assembly line disclosed by the utility model can automatically convey and clean the air filter element, and the cleaning time of ultrasonic cleaning and the spin-drying time of the air filter element are controlled through PLC-220 program programming, so that the air filter element on the second conveyor belt is ensured to have no water stain residue. The automatic cleaning filter element assembly line uses a three-phase alternating current power supply as a power supply and is assisted by the power supply and external power of the assembly line in cooperation with a pneumatic mobile station. And an ultrasonic cleaning mode is added, so that the cleaning effect is better. The automatic control of the assembly line is designed by PLC-220 program programming, and the automatic control data can be debugged on site and set and replaced on site according to the dirty and blocked conditions of the filter element.
Other features of the present invention and advantages thereof will become apparent from the following detailed description of exemplary embodiments thereof, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description, serve to explain the principles of the utility model.
FIG. 1 is a schematic view of an air filter cleaning line according to the present disclosure;
fig. 2 is a schematic view of the connection between the driving motor and the ultrasonic cleaning tank disclosed in the present invention.
Description of reference numerals: 1-a first conveyor belt; 2-an air filter element; 3-ultrasonic cleaning tank; 4-a water discharge electromagnetic valve; 5-water inlet electromagnetic valve; 6-a second conveyor belt; 7-a pneumatic moving table; 8-pneumatic suspension arm; 9-a baffle plate; 10-a collection station; 11-a guide plate; 12-a drive motor; 13-arc support plate; 14-telescopic rod.
Detailed Description
Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise.
The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the utility model, its application, or uses.
Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
According to fig. 1 and 2, the utility model provides an air filter cleaning assembly line, which comprises a frame, an ultrasonic cleaning tank 3 and a pneumatic mobile station 7; the frame is provided with a first conveyor belt 1 and a second conveyor belt 6, the ultrasonic cleaning tank 3 is arranged between the first conveyor belt 1 and the second conveyor belt 6, and the pneumatic moving platform 7 is arranged above the ultrasonic cleaning tank 3.
First conveyer belt 1 and second conveyer belt 6 are used for driving the motion of air filter 2, and pneumatic mobile station 7 can be with the air filter 2 centre gripping on the first conveyer belt 1 and place in ultrasonic cleaning tank 3 to and with the air filter 2 centre gripping in ultrasonic cleaning tank 3 and place on second conveyer belt 6.
One side of ultrasonic cleaning tank 3 still is equipped with driving motor 12, and the output of driving motor 12 is equipped with the axis of rotation, and pneumatic mobile station 7 can overlap air filter element 2 in the axis of rotation to make driving motor 12 drive air filter element 2 and rotate.
In the implementation process, the PLC-220 program is programmed, so that the automatic control of the conveying belts, the ultrasonic cleaning tank 3 and the pneumatic moving platform 7 is realized, the first conveying belt 1 is used for driving the air filter element 2 to be cleaned to move, the pneumatic moving platform 7 clamps the air filter element 2 and places the air filter element in the ultrasonic cleaning tank 3, at the moment, the first conveying belt stops conveying, the air filter element 2 is driven to rotate by the driving motor 12, and then the ultrasonic cleaning mode is combined, thereby thoroughly cleaning all angles in the air filter element 2, discharging sewage after cleaning for a certain time, driving the motor 12 to drive the air filter element 2 to rotate rapidly, therefore, a spin-drying procedure is carried out, after the air filter element 2 is spin-dried, the cleaned air filter element 2 is placed on the second conveyor belt 6 through the pneumatic moving platform 7, and the second conveyor belt 6 conveys the cleaned air filter element to the rear side for collection. The control program then drives the first conveyor belt 1 to run again to realize the next cleaning process.
Further, arc-shaped supporting plates 13 are arranged on two side walls of the ultrasonic cleaning tank 3, a rotating shaft of the driving motor 12 corresponds to one of the arc-shaped supporting plates 13, and the air filter element 2 is placed between the two arc-shaped supporting plates 13. Support and spacing air filter 2 through arc backup pad 13, place air filter 2 and rotate the in-process, break away from ultrasonic cleaning tank 3.
Furthermore, a water inlet electromagnetic valve 5 is arranged on the side wall of the ultrasonic cleaning tank 3, and a water outlet electromagnetic valve 4 is arranged at the bottom. The PLC-220 program is used for controlling the on and off of the water inlet electromagnetic valve 5 and the water discharge electromagnetic valve 4, so that automatic water changing of the ultrasonic cleaning tank 3 is realized, the working efficiency of the production line is improved, and the problems of water flow spreading and the like caused by manual water changing easily are avoided.
Furthermore, a plurality of groups of pneumatic suspension arms 8 are arranged on the pneumatic moving platform 7, telescopic rods 14 which are arranged in a downward telescopic mode are arranged in the pneumatic suspension arms 8, and grippers for clamping the air filter element 2 are arranged at the bottoms of the telescopic rods 14. Through the plurality of groups of pneumatic suspension arms 8, two different processes of placing the air filter element 2 to be cleaned in the ultrasonic cleaning tank 3 and placing the cleaned air filter element 2 on the second conveyor belt 6 can be respectively realized, so that the working speed of the production line is accelerated.
Further, the end of the second conveyor belt 6 is provided with a collection table 10. The cleaned air filter elements 2 are transported by the second conveyor 6 to a collection station 10 for subsequent uniform treatment.
Still further, an inclined guide plate 11 is provided between the collection table 10 and the second conveyor belt 6. The deflector 11 is arranged obliquely, and the air filter element 2 is of a cylindrical structure and can roll onto the collecting table 10 along the deflector 11. However, the inclination angle of the guide plate 11 should not be too high, so as to avoid the too fast rotation speed of the air filter element 2, thereby easily causing the damage of the air filter element 2.
Further, a baffle 9 is arranged at one end of the ultrasonic cleaning tank 3 close to the first conveyor belt 1. Stop the air filter 2 on the first conveyer belt 1 that transports too fast through baffle 9, avoid influencing ultrasonic cleaning tank 3's cleaning process.
Still further, the baffle 9 is rotatably connected with the ultrasonic cleaning tank 3 through a torsion spring. Rotate through the torsional spring and connect to reduce the impact between baffle 9 and air cleaner 2, the torsional spring plays certain shock attenuation effect, avoids baffle 9 to cause the collision damage to air cleaner 2.
Although some specific embodiments of the present invention have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. It will be appreciated by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the utility model. The scope of the utility model is defined by the appended claims.
Claims (8)
1. An air filter element cleaning assembly line is characterized by comprising a rack, an ultrasonic cleaning tank and a pneumatic moving table; the frame is provided with a first conveyor belt and a second conveyor belt, the ultrasonic cleaning tank is arranged between the first conveyor belt and the second conveyor belt, and the pneumatic moving platform is arranged above the ultrasonic cleaning tank;
the first conveyor belt and the second conveyor belt are used for driving the air filter elements to move, and the pneumatic mobile station can clamp the air filter elements on the first conveyor belt and place the air filter elements in the ultrasonic cleaning tank and clamp the air filter elements in the ultrasonic cleaning tank and place the air filter elements on the second conveyor belt;
one side of ultrasonic cleaning tank still is equipped with driving motor, driving motor's output is equipped with the axis of rotation, pneumatic mobile station can with air filter cover is in the axis of rotation, so that driving motor drives air filter rotates.
2. The air filter element cleaning assembly line of claim 1, wherein arc-shaped support plates are arranged on two side walls of the ultrasonic cleaning tank, the rotating shaft of the driving motor corresponds to one of the arc-shaped support plates, and the air filter element is placed between the two arc-shaped support plates.
3. The air filter element cleaning assembly line of claim 2, wherein a water inlet solenoid valve is arranged on the side wall of the ultrasonic cleaning tank, and a water outlet solenoid valve is arranged at the bottom of the ultrasonic cleaning tank.
4. The air filter element cleaning assembly line of claim 1, wherein a plurality of groups of pneumatic suspension arms are arranged on the pneumatic moving platform, telescopic rods which are arranged in a downward telescopic mode are arranged in the pneumatic suspension arms, and grippers which clamp the air filter elements are arranged at the bottoms of the telescopic rods.
5. An air filter cleaning line according to claim 1, wherein a collection station is provided at an end of the second conveyor belt.
6. An air filter cleaning line according to claim 5, wherein an inclined guide plate is provided between the collection table and the second conveyor.
7. The air filter element cleaning line of claim 1, wherein a baffle is further disposed at an end of the ultrasonic cleaning tank adjacent to the first conveyor belt.
8. The air filter element cleaning line of claim 7, wherein the baffle plate is rotatably connected with the ultrasonic cleaning tank through a torsion spring.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123245156.0U CN216574555U (en) | 2021-12-22 | 2021-12-22 | Air filter washs assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123245156.0U CN216574555U (en) | 2021-12-22 | 2021-12-22 | Air filter washs assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216574555U true CN216574555U (en) | 2022-05-24 |
Family
ID=81615332
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123245156.0U Active CN216574555U (en) | 2021-12-22 | 2021-12-22 | Air filter washs assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216574555U (en) |
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2021
- 2021-12-22 CN CN202123245156.0U patent/CN216574555U/en active Active
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