CN110625534A - Full-automatic sand blasting machine - Google Patents
Full-automatic sand blasting machine Download PDFInfo
- Publication number
- CN110625534A CN110625534A CN201910886371.7A CN201910886371A CN110625534A CN 110625534 A CN110625534 A CN 110625534A CN 201910886371 A CN201910886371 A CN 201910886371A CN 110625534 A CN110625534 A CN 110625534A
- Authority
- CN
- China
- Prior art keywords
- saw blade
- case
- driving device
- saw
- supply
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005488 sandblasting Methods 0.000 title claims abstract description 42
- 230000007246 mechanism Effects 0.000 claims abstract description 196
- 238000003825 pressing Methods 0.000 claims abstract description 7
- 239000007921 spray Substances 0.000 claims description 39
- 239000000463 material Substances 0.000 claims description 33
- 239000003082 abrasive agent Substances 0.000 claims description 12
- 239000004576 sand Substances 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 2
- 238000005422 blasting Methods 0.000 claims 3
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000000034 method Methods 0.000 description 8
- 238000007599 discharging Methods 0.000 description 6
- 238000003466 welding Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C1/00—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods
- B24C1/08—Methods for use of abrasive blasting for producing particular effects; Use of auxiliary equipment in connection with such methods for polishing surfaces, e.g. smoothing a surface by making use of liquid-borne abrasives
- B24C1/083—Deburring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/083—Transfer or feeding devices; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C3/00—Abrasive blasting machines or devices; Plants
- B24C3/08—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces
- B24C3/10—Abrasive blasting machines or devices; Plants essentially adapted for abrasive blasting of travelling stock or travelling workpieces for treating external surfaces
- B24C3/12—Apparatus using nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C5/00—Devices or accessories for generating abrasive blasts
- B24C5/02—Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C9/00—Appurtenances of abrasive blasting machines or devices, e.g. working chambers, arrangements for handling used abrasive material
- B24C9/006—Treatment of used abrasive material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
A full-automatic sand blasting machine comprises a machine case, wherein the machine case is formed by connecting a first machine case and a second machine case, and the first machine case is arranged at the left end of the second machine case; the top of the first case is provided with a saw blade supply mechanism, and the right side of the saw blade supply mechanism is provided with a saw blade mounting mechanism; the second case is provided with a feed inlet on the left vertical surface connected with the first case; the saw blade mounting mechanism consists of a rotary driving device, a switching plate and saw blade mounting seats, wherein the center of the switching plate is fixed on a rotary shaft of the rotary driving device, the saw blade mounting seats are arranged at two ends of the switching plate, and the initial position of the saw blade mounting seat at the left end of the switching plate is positioned below the saw blade supply mechanism; the saw blade mounting seat initial position of the right end of the switching plate is located in the second case through the feed inlet, the second case is provided with the pressing sheet driving mechanism right above the saw blade mounting seat, and the sand blasting mechanism is arranged on the right side of the saw blade mounting seat.
Description
Technical Field
The invention relates to the technical field of saw blade production, in particular to a full-automatic sand blasting machine.
Background
The sand blasting machine is mechanical equipment which sprays abrasive materials to the surface of a workpiece by means of the power of compressed air to carry out various surface treatment procedures such as impact grinding, rust removal and the like, and different abrasive materials including metal abrasive materials or nonmetal abrasive materials can be selected according to the surface treatment requirements of the workpiece. Generally, the surface of a workpiece is treated for impurities, oxide layers, color contamination, paint, dirt, rust, sludge, and other deposits.
At present, after the saw blade is processed by welding teeth, black welding marks are left at the welding position, and the surface of the saw blade needs to be treated by a sand blasting machine; when the existing sand blasting machine carries out saw blade sand blasting treatment, a saw blade to be treated needs to be manually placed on the sand blasting machine, and after the sand blasting is finished, the processed saw blade needs to be manually taken out and then put in another saw blade to be treated; the whole process needs to depend on manpower to take materials, charge materials and unload materials, the labor intensity is high, and the working efficiency is low.
Disclosure of Invention
According to the defects, the invention aims to provide the full-automatic sand blasting machine which is high in automation degree, can realize automatic sheet taking, sheet loading and sheet unloading, and solves the problems of high labor intensity and low working efficiency in the prior art.
The technical scheme of the invention is that the full-automatic sand blasting machine is realized by the following method, which comprises a machine case, wherein the machine case is formed by connecting a first machine case and a second machine case, and the first machine case is arranged at the left end of the second machine case; the top of the first case is provided with a saw blade supply mechanism, and the right side of the saw blade supply mechanism is provided with a saw blade mounting mechanism; the second case is provided with a feed inlet on the left vertical surface connected with the first case; the saw blade mounting mechanism consists of a rotary driving device, a switching plate and saw blade mounting seats, wherein the center of the switching plate is fixed on a rotary shaft of the rotary driving device, the saw blade mounting seats are arranged at two ends of the switching plate, and the initial position of the saw blade mounting seat at the left end of the switching plate is positioned below the saw blade supply mechanism; the initial position of a saw blade mounting seat at the right end of the switching plate is positioned in a second case through a feed port, a pressing sheet driving mechanism is arranged right above the saw blade mounting seat of the second case, and a sand blasting mechanism is arranged on the right side of the saw blade mounting seat; the saw blade supply mechanism provides the saw blade for the saw blade mounting seat below the saw blade supply mechanism, the switching plate is driven to rotate by a rotation driving device to set the angle, the saw blade enters the second case through the feed port and is located under the pressing sheet driving mechanism, the pressing sheet driving mechanism pushes the saw blade to abut downwards, the saw blade is driven to rotate, and meanwhile, the sand blasting mechanism performs sand blasting work.
The saw blade supply mechanism comprises a mechanical arm mechanism, a blade supply warehouse mechanism and a blade unloading warehouse mechanism, the blade supply warehouse mechanism and the blade unloading warehouse mechanism are symmetrically arranged on two sides of the mechanical arm mechanism, the blade supply warehouse mechanism is used for placing saw blades to be processed, and the blade unloading warehouse mechanism is used for placing the processed saw blades; the mechanical arm mechanism is provided with a clamping mechanism seat rotation driving device and a clamping mechanism seat connected with a clamping mechanism seat rotation driving device rotation shaft; two clamping mechanisms which are arranged at an angle of 90 degrees are arranged on the clamping mechanism seat; the initial position that one of them presss from both sides and gets the mechanism is located and supplies piece storehouse mechanism top, and another presss from both sides the initial position that gets the mechanism and is located the saw bit mount pad top in the second quick-witted case outside, arm mechanism gets the mechanism through two clamps and gets simultaneously and press from both sides the saw bit of waiting to process and the saw bit of processing to accomplish, and the back is got the mechanism seat rotation driving device through pressing from both sides and is driven and set for the angle rotation for the clamp that originally is located saw bit mount pad top of getting the mechanism and is located and unloads piece storehouse mechanism top, puts into the saw bit of processing completion, makes the clamp that originally is located and supplies piece storehouse mechanism top to get the mechanism and is located saw bit.
The sheet supplying warehouse mechanism comprises a rotary supply driving device and a supply frame, two ends of the supply frame are respectively provided with a material rod, and the middle part of the supply frame is connected with a rotating shaft of the rotary supply driving device; it is rotatory to drive the feed frame through rotatory feed drive arrangement for its both ends material pole position exchanges, through setting up two material poles, further improves the memory space, can feed in raw material under the circumstances of not stopping equipment work simultaneously, improves machining efficiency greatly.
The structure of the film unloading warehouse mechanism is the same as that of the film supplying warehouse mechanism.
The saw blade lifting mechanism is arranged below the material rod at the left end of the chip supply warehouse mechanism, the saw blade lifting mechanism is provided with an ejector rod and an ejector rod lifting driving device, the ejector rod lifting driving device drives the ejector rod to move upwards, and after the ejector rod moves upwards through a corresponding through hole formed in the top of the first case, the saw blade on the material rod at the position is pushed and pushed, so that the saw blade moves upwards to a set height, the mechanical arm mechanism is convenient to clamp, and the clamping time is saved.
The first case is also provided with a saw blade lifting mechanism below the material rod at the right end of the chip unloading warehouse mechanism, so that the material discharging time is saved through the saw blade lifting mechanism, and the production efficiency is further improved.
The first case is provided with a correlation type photoelectric switch at the left end material rod of the chip supply warehouse mechanism, and whether a saw blade is arranged on the material rod is detected through the correlation type photoelectric switch.
The bottom of the second case is provided with a sand gathering funnel, the bottom of the sand gathering funnel is provided with an outlet, the outlet is connected with a cyclone separator through a pipeline, the used abrasive is separated through the cyclone separator, and the separated abrasive returns to the abrasive supply box arranged on the second case from the outlet arranged at the bottom of the cyclone separator.
The tablet driving mechanism comprises a moving seat, a tablet air cylinder, a tablet shaft and a tablet shaft rotation driving device, the moving seat is movably connected to the top of the second case and driven by the tablet air cylinder to move up and down in the second case, the tablet shaft rotation driving device is fixed on the moving seat, a rotating shaft of the tablet shaft rotation driving device is fixedly connected with the tablet shaft, and the tablet shaft rotation driving device drives the tablet shaft to rotate.
The sand blasting mechanism is composed of a saw blade adjusting mechanism and a spray gun distance adjusting mechanism, the spray gun is arranged on the saw blade adjusting mechanism, and the saw blade adjusting mechanism is driven by the spray gun distance adjusting mechanism to move left and right so as to adjust the distance between the spray gun and the saw blade.
The saw blade adjusting mechanism is provided with four spray gun mounting brackets, and each spray gun mounting bracket is fixed with a spray gun; the spray gun mounting bracket is provided with a front-back position adjusting structure, a height angle adjusting structure and a left-right position adjusting structure, and the position angle of the spray gun is adjusted through the spray gun mounting bracket; when a size saw bit sand blasting process is complete the back, the accessible adjustment spray gun installing support on the front and back position control structure make between the spray gun apart from the grow or diminish to the adaptation will process not unidimensional saw bit, can also adjust the spray angle, the height and the position about with of spray gun through height-adjusting angle regulation structure simultaneously with controlling the position regulation structure, further improve the effect of sand blasting process.
The automatic feeding, discharging and sand blasting integrated production and processing service device is simple in structure, is controlled by a PLC control system, is high in automation degree, is convenient to use, can achieve automatic feeding, discharging and sand blasting integrated production and processing service of saw blades, greatly improves production efficiency, reduces labor intensity, can be suitable for sand blasting processing of saw blades of different sizes by adjusting the sand blasting mechanism, achieves multiple purposes, and saves production cost of enterprises.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic view of the internal structure of fig. 1.
Fig. 3 is an enlarged view of a portion of the first housing section of fig. 2.
Fig. 4 is a structural view of the robot arm mechanism.
Figure 5 is a left side view of figure 3 taken from the robotic arm mechanism.
In the figure: 1 is a first machine box, 2 is a second machine box, 3 is a saw blade supply mechanism, 4 is a saw blade installation mechanism, 5 is a tabletting driving mechanism, 6 is a sand blasting mechanism, 7 is a cyclone separator, 8 is an abrasive material supply box, and 9 is a saw blade.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 and 2, a full-automatic sand blasting machine comprises a machine case, wherein the machine case is formed by connecting a first machine case 1 and a second machine case 2, and the first machine case 2 is arranged at the left end of the second machine case 1; the top of the first case 1 is provided with a saw blade supply mechanism 3, and the right side of the saw blade supply mechanism 3 is provided with a saw blade mounting mechanism 4; the second case 2 is provided with a feed inlet 21 on the left vertical surface connected with the first case 1; the saw blade mounting mechanism 4 consists of a rotary driving device 41, a switching plate 42 with the center fixed on the rotary shaft of the rotary driving device 41 and saw blade mounting seats 43 arranged at two ends of the switching plate 42, wherein the initial position of the saw blade mounting seat 43 at the left end of the switching plate 42 is positioned below the saw blade supply mechanism 3; the initial position of a saw blade mounting seat 43 at the right end of the switching plate 42 is positioned in the second case 2 through the feed inlet 21, a pressing sheet driving mechanism 5 is arranged right above the saw blade mounting seat 43 of the second case 2, and a sand blasting mechanism 6 is arranged on the right side of the saw blade mounting seat 43; provide saw bit 9 through saw bit supply mechanism 3 and give its saw bit mount pad 43 of below, drive switch plate 42 through rotary driving device 41 and set for the angle rotation afterwards for saw bit 9 gets into second quick-witted case 2 through feed inlet 31 and is located preforming actuating mechanism 5 under, preforming actuating mechanism 5 contradicts saw bit 9 down, and drives saw bit 9 rotatory, and sandblast mechanism 6 carries out sandblast work simultaneously. The first chassis 1 is provided with a correlation type photoelectric switch 12 at the left end material rod of the sheet supply warehouse mechanism 32, and whether a saw blade is arranged on the material rod is detected through the correlation type photoelectric switch 12. The bottom of second quick-witted case 2 is equipped with and gathers sand funnel 21, and the bottom of gathering sand funnel 21 is equipped with export 211, and export 211 has cyclone 7 through the pipe connection, separates the abrasive material after using through cyclone 7, and the abrasive material after the separation gets back to in the abrasive material supply tank 8 that sets up on second machine case 2 from the export that cyclone 7 bottom was equipped with. In addition, the air outlet of the cyclone separator 7 can be connected with a filtering device, and the micro dust attached to the air separated by the cyclone separator 7 can be purified by the filtering device, so that the air with the micro dust is prevented from entering the air to pollute the environment; the tablet driving mechanism 5 comprises a moving seat, a tablet cylinder, a tablet shaft and a tablet shaft rotation driving device, the moving seat is movably connected to the top of the second case 2 and driven by the tablet cylinder to move up and down in the second case 2, the tablet shaft rotation driving device is fixed on the moving seat, a rotating shaft of the tablet shaft rotation driving device is fixedly connected with the tablet shaft, and the tablet shaft rotation driving device drives the tablet shaft to rotate. The sand blasting mechanism 6 is composed of a saw blade adjusting mechanism 61 and a spray gun distance adjusting mechanism 62, the spray gun is arranged on the saw blade adjusting mechanism 61, and the saw blade adjusting mechanism 61 is driven by the spray gun distance adjusting mechanism 62 to move left and right, so that the distance between the spray gun and the saw blade 9 is adjusted. The saw blade adjusting mechanism 61 is provided with four spray gun mounting brackets, and each spray gun mounting bracket is fixed with a spray gun; the spray gun mounting bracket is provided with a front-back position adjusting structure, a height angle adjusting structure and a left-right position adjusting structure, and the position angle of the spray gun is adjusted through the spray gun mounting bracket; when the sand blasting treatment of the saw blade 9 with one size is completed, the distance between the spray guns can be increased or decreased by adjusting the front-back position adjusting structure on the spray gun mounting bracket, so that the saw blade 9 with different sizes to be processed is adapted, and meanwhile, the spraying angle, the height and the left-right position of the spray guns can be adjusted by adjusting the height angle adjusting structure and the left-right position adjusting structure, so that the sand blasting treatment effect is further improved; the second machine case 2 can also be provided with a lifting door at the feed inlet 31, and the feed inlet 31 is opened and closed through the lifting door, so that abrasive materials are prevented from being sprayed out from the feed inlet 31 in the sand blasting process, and the working environment is prevented from being polluted.
As shown in fig. 3 and 4, the saw blade supply mechanism 3 includes a robot arm mechanism 31, a blade supply warehouse mechanism 32 and a blade discharge warehouse mechanism 33, the blade supply warehouse mechanism 32 and the blade discharge warehouse mechanism 33 are symmetrically disposed at two sides of the robot arm mechanism 31, the blade supply warehouse mechanism 32 is used for placing the saw blade 9 to be processed, and the blade discharge warehouse mechanism 33 is used for placing the saw blade 9 after processing; the mechanical arm mechanism 31 is provided with a clamping mechanism seat rotation driving device and a clamping mechanism seat connected with a clamping mechanism seat rotation driving device rotation shaft; two clamping mechanisms 311 arranged at an angle of 90 degrees are arranged on the clamping mechanism seat; the initial position of one of the clamping mechanisms 311 is located above the sheet supplying warehouse mechanism 32, the initial position of the other clamping mechanism 311 is located above the saw blade mounting seat 43 outside the second case 2, the mechanical arm mechanism 31 simultaneously clamps the saw blade 9 to be processed and the processed saw blade 9 through the two clamping mechanisms 311, and then the mechanical arm mechanism is driven by the clamping mechanism seat rotation driving device to rotate 180 degrees, so that the clamping mechanism 311 originally located above the saw blade mounting seat 43 is located above the sheet unloading warehouse mechanism 33, the processed saw blade 9 is put into the sheet unloading warehouse mechanism 33, and meanwhile, the clamping mechanism 311 originally located above the sheet supplying warehouse mechanism 32 is located above the saw blade mounting seat 43, the saw blade 9 to be processed is put into the saw blade mounting seat 43, and the back clamping mechanism 311 is rotationally reset.
As shown in fig. 5, the sheet supplying library mechanism 32 includes a rotary supplying driving device 321 and a supplying rack 322, two ends of the supplying rack 322 are respectively provided with a material rod 3221, and the middle part of the supplying rack 322 is connected to the rotating shaft of the rotary supplying driving device 321; drive feed frame 322 through rotatory feed drive arrangement 321 and rotate 180 degrees for it exchanges to go up both ends material pole 3221 position, through setting up two material poles 3221, further improves the memory space, can feed in raw material under the circumstances of not stopping equipment work simultaneously, improves machining efficiency greatly. The structure of the chip discharging warehouse mechanism 33 is the same as that of the chip supplying warehouse mechanism 32, and the processed saw blades 9 are alternately placed through the two material rods 3221, so that the material can be discharged without stopping the equipment, and the processing efficiency is greatly improved. The saw blade lifting mechanism 11 is arranged below the material rod 3221 at the left end of the sheet supplying warehouse mechanism 32 of the first case 1, the ejector rod 111 and the ejector rod lifting driving device 112 are arranged on the saw blade lifting mechanism 11, the ejector rod lifting driving device 112 drives the ejector rod 111 to move upwards, and after the corresponding guide hole is formed in the top of the first case 1, the saw blade 9 on the material rod 3221 is pushed to move upwards to a set height, so that the mechanical arm mechanism 31 can conveniently clamp the saw blade, and the clamping time is saved.
During operation, the rotary feeding driving device 321 drives the feeding frame 322 to rotate 180 degrees, so that the material rod 3221 with the saw blade 9 to be processed is located above the top rod 111, then the top rod lifting driving device 112 drives the top rod 111 to move upwards to push the saw blade 9, and when the clamping mechanism 311 takes one saw blade 9 away, the top rod 111 pushes upwards a bit, and the saw blade 9 is reset to enter the next cycle until all saw blades 9 are taken away; thereby conveniently press from both sides and get mechanism 311 and press from both sides and get saw bit 9, fine material time of having saved.
As shown in fig. 5, the saw blade lifting mechanism 11 is also disposed below the material rod 3221 at the right end of the chip unloading warehouse mechanism 33 of the first chassis 1, so that the saw blade lifting mechanism 11 saves the material placing time and further improves the productivity; the material rod 3221 above the unloading magazine mechanism 33 rotates 180 degrees through the rotary feeding driving device 321 and is located above the top rod 111, the top rod 111 is driven to move upwards to a set height through the top rod lifting driving device 112, each time the clamping mechanism 311 feeds a saw blade 9, the top rod 111 retracts downwards a little until the top rod 111 completely retracts, at this time, the material rod 3221 is fully loaded with saw blades 9, the unloading magazine mechanism 33 rotates 180 degrees through the rotary feeding driving device 321 to move out the fully loaded material rod 3221 and switch into the empty material rod 3221, and at this time, the top rod 111 at the unloading magazine mechanism 33 moves upwards to enter the next cycle; thereby conveniently press from both sides and get mechanism 311 and place the good saw bit 9 of processing, fine saving the time of unloading.
Before using, according to the last spray gun position of 9 size adjustment sandblast mechanism 6 of saw bit of treating processing and angle, the saw bit 9 of later treating processing is placed on supplying piece storehouse mechanism 32, the switch on, through the PCL control system controlgear work that is equipped with on the quick-witted case, saw bit supply mechanism 3 work provides saw bit 9 and gives the saw bit mount pad 43 of its below, back rotary driving device 41 work drives and switches board 42 and carries out 180 degrees rotations, make this saw bit 9 get into second machine case 2 through feed inlet 31 and be located preforming actuating mechanism 5 under, preforming actuating mechanism 5 is down contradicts saw bit 9, and it is rotatory to drive saw bit 9, sandblast mechanism 6 carries out sandblast work simultaneously.
The automatic feeding, discharging and sand blasting integrated production and processing service device is simple in structure, controlled by a PLC control system, high in automation degree of equipment and convenient to use, can achieve automatic feeding, discharging and sand blasting integrated production and processing services of the saw blades 9, greatly improves production efficiency, reduces labor intensity, and meanwhile can be suitable for sand blasting processing of the saw blades 9 with different sizes by adjusting the sand blasting mechanism 6, so that the purpose of one machine with multiple purposes is achieved, and production cost of enterprises is saved.
Although specific embodiments of the present invention have been described above, it will be appreciated by those skilled in the art that these are merely examples and that many variations or modifications may be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims.
Claims (10)
1. The utility model provides a full-automatic sand blasting machine, includes quick-witted case, its characterized in that: the case is formed by connecting a first case (1) and a second case (2), and the first case (2) is arranged at the left end of the second case (1); the top of the first case (1) is provided with a saw blade supply mechanism (3), and the right side of the saw blade supply mechanism (3) is provided with a saw blade mounting mechanism (4); a feed inlet (21) is formed in the left vertical surface of the second case (2) connected with the first case (1); the saw blade mounting mechanism (4) consists of a rotary driving device (41), a switching plate (42) with the center fixed on a rotary shaft of the rotary driving device (41) and saw blade mounting seats (43) arranged at two ends of the switching plate (42), and the initial position of the saw blade mounting seat (43) at the left end of the switching plate (42) is positioned below the saw blade supply mechanism (3); the initial position of a saw blade mounting seat (43) at the right end of the switching plate (42) is positioned in the second case (2) through the feed port (21), a pressing sheet driving mechanism (5) is arranged right above the saw blade mounting seat (43) of the second case (2), and a sand blasting mechanism (6) is arranged on the right side of the saw blade mounting seat (43); saw bit mount pad (43) of saw bit (9) for its below are provided through saw bit supply mechanism (3), and the back drives switch board (42) through rotary driving device (41) and sets for the angle rotation for saw bit (9) get into second quick-witted case (2) through feed inlet (31) and are located preforming actuating mechanism (5) under, preforming actuating mechanism (5) are contradicted saw bit (9) down, and drive saw bit (9) rotatory, sandblast mechanism (6) carry out sandblast work simultaneously.
2. The full-automatic sand blasting machine according to claim 1, characterized in that: the saw blade supply mechanism (3) comprises a mechanical arm mechanism (31), a blade supply warehouse mechanism (32) and a blade unloading warehouse mechanism (33), the blade supply warehouse mechanism (32) and the blade unloading warehouse mechanism (33) are symmetrically arranged on two sides of the mechanical arm mechanism (31), the blade supply warehouse mechanism (32) is used for placing saw blades (9) to be processed, and the blade unloading warehouse mechanism (33) is used for placing the processed saw blades (9); the mechanical arm mechanism (31) is provided with a clamping mechanism seat rotation driving device and a clamping mechanism seat connected with a clamping mechanism seat rotation driving device rotation shaft; two clamping mechanisms (311) arranged at an angle of 90 degrees are arranged on the clamping mechanism seat; wherein the initial position of one clamping mechanism (311) is positioned above the sheet supply warehouse mechanism (32), the initial position of the other clamping mechanism (311) is positioned above the saw blade mounting seat (43) at the outer side of the second case (2), the mechanical arm mechanism (31) clamps the saw blade (9) to be processed and the processed saw blade (9) through the two clamping mechanisms (311) at the same time, then rotates for a set angle through the rotary driving device of the clamping mechanism seat, so that the clamping mechanism (311) which is originally positioned above the saw blade mounting seat (43) is positioned above the blade unloading warehouse mechanism (33), the processed saw blade (9) is put into the blade unloading warehouse mechanism (33), meanwhile, the clamping mechanism (311) which is originally positioned above the film supply warehouse mechanism (32) is positioned above the saw blade mounting seat (43), the saw blade (9) to be processed is put into the film supply warehouse mechanism (32), and the rear clamping mechanism (311) is rotated and reset.
3. The full-automatic sand blasting machine according to claim 1, characterized in that: the sheet supply warehouse mechanism (32) comprises a rotary supply driving device (321) and a supply frame (322), two ends of the supply frame (322) are respectively provided with a material rod (3221), and the middle part of the supply frame (322) is connected with a rotating shaft of the rotary supply driving device (321); the feeding frame (322) is driven to rotate by the rotary feeding driving device (321), so that the positions of the two material rods (3221) at the upper end of the feeding frame are interchanged.
4. A fully automatic blasting machine according to claim 3, characterized in that: the structure of the chip unloading warehouse mechanism (33) is the same as that of the chip supplying warehouse mechanism (32).
5. A fully automatic blasting machine according to claim 3, characterized in that: the saw blade lifting mechanism (11) is arranged below a material rod (3221) at the left end of the sheet supply warehouse mechanism (32) of the first case (1), an ejector rod (111) and an ejector rod lifting driving device (112) are arranged on the saw blade lifting mechanism (11), the ejector rod lifting driving device (112) drives the ejector rod (111) to move upwards, and after a corresponding guide hole is formed in the top of the first case (1), a saw blade (9) located on the material rod (3221) is pushed to move upwards to a set height.
6. The full-automatic sand blasting machine according to claim 2, characterized in that: the first case (1) is further provided with a correlation type photoelectric switch (12), and whether the saw blade (9) to be processed is on the blade supply warehouse mechanism (32) or not is detected through the correlation type photoelectric switch (12).
7. The full-automatic sand blasting machine according to claim 1, characterized in that: the bottom of second quick-witted case (2) is equipped with and gathers sand funnel (21), and the bottom of gathering sand funnel (21) is equipped with export (211), and there is cyclone (7) export (211) through pipe connection, separates the abrasive material after using through cyclone (7), and the abrasive material after the separation is got back to in second machine case (2) outside still is equipped with abrasive material supply tank (8) from the export that cyclone (7) bottom was equipped with.
8. The full-automatic sand blasting machine according to claim 1, characterized in that: preforming actuating mechanism (5) contain and remove seat, preforming cylinder, preforming axle rotary driving device, remove seat swing joint at the top of second machine case (2), drive through the preforming cylinder and reciprocate in second machine case (2), preforming axle rotary driving device fixes on removing the seat, and its rotation axis and preforming axle fixed connection drive the preforming rotation of axes through preforming axle rotary driving device.
9. The full-automatic sand blasting machine according to claim 1, characterized in that: sandblast mechanism (6) contain saw bit adjustment mechanism (61), spray gun apart from adjustment mechanism (62), the spray gun that is equipped with on saw bit adjustment mechanism (61), and saw bit adjustment mechanism (61) remove about through spray gun apart from adjustment mechanism (62) drive to the distance between adjustment spray gun and saw bit (9).
10. A fully automatic blasting machine according to claim 9, characterized in that: the saw blade adjusting mechanism (61) is provided with four spray gun mounting brackets, and each spray gun mounting bracket is fixed with a spray gun; the spray gun mounting bracket is provided with a front-back position adjusting structure, a height angle adjusting structure and a left-right position adjusting structure, and the position angle of the spray gun is adjusted through the spray gun mounting bracket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910886371.7A CN110625534A (en) | 2019-09-19 | 2019-09-19 | Full-automatic sand blasting machine |
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| CN112975537A (en) * | 2021-03-05 | 2021-06-18 | 丹阳市宝利锯业机械有限公司 | Full-automatic saw bit reaming machine |
| CN113043171A (en) * | 2021-04-01 | 2021-06-29 | 中国船舶重工集团公司第七一六研究所 | Surface treatment operation platform based on sand sweeping and surface treatment method |
| CN117067114A (en) * | 2023-03-07 | 2023-11-17 | 江苏卓钜新材料科技有限公司 | Multi-saw-blade full-automatic sand blasting machine |
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